PARTS MANUAL

GENERATION 2 BASKET RAKEGENERATION 2 BASKET RAKEGENERATION 2 BASKET RAKEGENERATION 2 BASKET RAKEGENERATION 2 BASKET RAKE

2020

MODELS 2027G2-7 & 2030G2-7

7-BAR SERIES Serial #2027000 - 2027999

GENERATION 2 PARTS MANUAL

DESCRIPTION PAGE

TABLE OF CONTENTS 1 MAINFRAME ASSEMBLY 2-3 EXTENSION ARM ASSEMBLY 4-5 BASKET HANGER, FRAME, & LIFT ASSEMBLY 6-7 TWIN HUB AND STAR ASSEMBLY 8-9 GAUGE WHEEL ASSEMBLY 10-11 ANGLE STOP ASSEMBLY 12-13 HYDRAULIC FLOW CONTROL 14-15

16-17 HYDRAULIC SCHEMATIC 18 EXTENSION ARM HYDRAULIC CYLINDER

19 -22 CONTROL VALVE 23-25 CONTROL BOX

1

1

4

5

6

7

8

9

10

21

2222

23

11

333

34

24

24

26

30

31

32

12

131415

16

1718

2017

19

18

17

27

28

29

25

MA

IN F

RAM

E A

SSEM

BLY

MO

DELS

: 202

7/30

G2-

7

2

ITEM QTY PART NO DESCRIPTION1 1 HR-2030-G2 Main Frame3 16 HR-0051-G2 Slide Tube Wear Strip 1/4” x 3 7/8”4 8 HR-0055-G2 Shim# 16 G-25-1.25-SFHMS 1/4" x 1 1/4" Slot Flat Head Machine Screw w/ 1/4" Nylock Nut (Shim Side) (not shown)# 16 G-25-1-SFHMS 1/4" x 1" Slot Flat Head Machine Screw w/ 1/4" Nylock Nut (not shown)

REF HR-0051HK Slide Tube Wear Strip Hardware Kit, Includes 16 ea. of the above 2 items5 1 HR-2052 Tongue Jack6 1 HR-0490 Clevis Hitch Assembly 7 REF HR-2410P 2-5/16" Ball Hitch - optional for clevis hitch 8 1 HR-2001 Stripper Bar Adjustment Tool9 1 HR-0391 Hydraulic Manifold w/ Cartridges10 1 HR-0341 Safety Chain - 37"11 1 HR-161139 Hose Saver Spring Assembly12 2 HR-0700 Base Plate (1/2” Clamp - Single Hose)13 2 HR-0417 1/2” Clamp - Single Hose14 2 HR-0415 Top Plate (1/2” Clamp - Single Hose)15 4 HR-0419 1/4” x 1-1/2” HHCS 16 4 HR-0701 Base Plate (3/4” Clamp - Single Hose)17 6 HR-0407 3/4” Clamp - Single Hose18 4 HR-0408 Top Plate (3/4” Clamp - Single Hose)19 8 HR-0419 1/4” x 1-1/2” HHCS20 4 HR-0406 Stack Bolt 3/4” Clamp21 2 HR-0318-1 Spread Cylinder Without External Hydraulic Line, Ram22 4 HR-0317 Hyd Cyl Pin23 2 G-375-3.5-NCU 3/8" x 3 1/2" U-Bolt24 1 HR-3200-1 Energy Chain - Set of 2, 6-5/8" Width Assembled Chains (SER# 1926112 & Later)25 2 HR-3231 Energy Chain - Moving KMA Bracket For 6-5/8"" Width Chain26 2 HR-3232 Energy Chain - Fixed KMA Bracket For 6-5/8"" Width Chain27 80 HR-3113 Energy Chain - Crossbar For 6-5/8"" Width Chain28 80 HR-3238 Energy Chain - Inside Plate For 6 5/8" Width Chain29 80 HR-3239 Energy Chain - Outside Plate For 6 5/8" Width Chain# REF HR-3117 Energy Chain - Hose Seperator (not shown)# REF HR-161133 Tie-Wrap Plate (not shown) (SER# 1926112 & Later)30 2 007-215-1 3/4" x 6" NC Gr. 5 Cap Screw31 2 072-014-1 3/4" Lock Washer32 2 059-408-1 3/4" NC Hex Nut33 1 700-0806-4022 Hydraulic Control Valve (6 Function)34 4 HSR-0023 5" Plastic Cap# REF HR-R3605437 Spread Cylinder Seal Kit (not shown)# 1 WES002670 Light Kit (not shown)# 1 HR-0343 SMV Sign (not shown)# 1 HR-2006 Tool Box (not shown)# REF HR-161142 Width Marker Decal Set

MAINFRAME ASSEMBLYMODELS: 2027/30G2-6 & 7

3

3

2

4

1

2928

27

30

2625

24

22

5

21

6

8

9

10

18

7

11

12

13

15

14

16

20

19

17

31

30

2333

34

35

32

EXTENSION ARM ASSEMBLYMODELS: 2027/30 G2-6 & 7

4

ITEM QTY PART NO DESCRIPTION1 1 HSR-2470 Wheel Tower Weldment - RH1 1 HSR-2471 Wheel Tower Weldment - LH2 2 HR-2510-3 Wheel Tower Receiver (with 8 13/16" wide hole spacing)3 1 HSR-2100-1 Double Slide Weldment - RH3 1 HSR-2101-1 Double Slide Weldment - LH4 1 HR-2478-4 Basket Pivot Weldment - RH4 1 HR-2479-4 Basket Pivot Weldment - LH5 4 HR-0481 UHMW Pivot Plate6* 4 HR-0083-1 Spindle RTM (002-328-1)7* 4 HR-0082 Wheel Hub w/ Bearings & Seal (008-423-04)8* 4 HR-0383 Spindle Seal 2" (010-162-00) (Cross Ref National 473463)9* 4 HR-0378 Inner Bearing LM501349 (031-075-02)10* 4 HR-0379 Inner Race LM501310 (031-075-01)11* 4 HR-0377 Outer Race LM67010 (031-032-02)12* 4 HR-0376 Outer Bearing LM67048 (031-032-01)13* 4 HR-0382-1 Spindle Washer 1" (005-023-00)14* 4 TR-161121 Spindle Nut 1"-14 (006-191-00)REF* 4 TR-161120 Spindle Nut Retainer (006-190-00) (not shown)16* 4 HR-0375-1 Grease Cap (yellow zinc) (021-089-00)17* 24 HR-0380 Lug Nut 9/16" NF (006-060-00)18* 24 ST562 9/16" NF - 2 1/4" Stud (007-280-00)19 4 HR-0085 Wheel20 4 HR-0707 LT235/75R15 Road Tire21 4 HR-0704 1/2" x 3 1/2" NC Gr.5 Cap Screw w/ 1/2" Grip Nut22 2 HR-0066B Break Away Cylinder Mount23 4 HR-0705 1/2" x 2 1/2" NC Gr.8 Cap Screw w/ 1/2" Grip Nut24 2 HR-0106-T 2” x 8” ASAE Hydraulic Cylinder Tuskers (No seal kit available)25 4 HR-0317 Hydraulic Cylinder Pin26 12 HR-0706 3/4" x 2 1/2" NC Gr.8 Cap Screw w/ 3/4" Grip Nut27 2 HR-0472 Washer Plate28 2 068-015-1 1 ½” USS Flat Washer29 2 HR-0473 1 ½” SAE Nylock30 2 HSR-0015 5" Plastic Cap (Modified)31 2 HR-0314 Hydraulic Cylinder Rod Clevis32 2 HR-161136 Angle Gauge Dial33 4 005-005-1 1/4" x 1" NC Gr. 5 Cap Screw34 8 068-002-1 1/4" USS Flat Washer35 4 064-007-1 1/4" NC Nylock Nut* 2 E-1774 Complete Hub & Spindle Assembly (includes Items with *)

EXTENSION ARM ASSEMBLYMODELS: 2027/30G2-6 & 7

5

1

2

3

4

5

6

78

9

10

11

1213

13

14

1515

1515

1616

1616

17

18

19

21

20

3 4

56

7

910

21

22

23

23

23

23

BASK

ET H

AN

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, FRA

ME

& LI

FT A

SSEM

BLY

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DELS

: 202

7/30

G2-

6 &

7

6

ITEM QTY PART NO DESCRIPTION1 1 HR-2478-4 Basket Pivot Weldment - RH1 1 HR-2479-4 Basket Pivot Weldment - LH (Not Shown)2 1 HR-2450-1 Suspension Axel - RH 2 1 HR-2451-1 Suspension Axel - LH (Not Shown)3 4 HR-0232 Flange Bearing4 4 G-75-3.5NCCS 3/4” x 3 1/2” HHCS5 4 G-75NCHGN 3/4” Hex Grip Nut6 4 HR-2003-B Adjustable Link7 4 HR-11118 Clevis Bolt, Bottom (Greasable)8 2 HR-0107-T 2” x 6” Hydraulic Cylinder Tuskers (No seal kit available)9 4 HR-2113-3 Parallel Arm10 4 HR-11118 Clevis Bolt, Top (Greasable)11 4 HR-0317 Hydraulic Cylinder Pin12 12 HR-0159 Cotter Pin 1-1/2” length13 4 HR-0200 Top Link14 2 HR-0404 1/2" Double Hose Clamp w/ Mounting Plate15 8 HR-0198 Lynch Pin - 7/16"16 8 HR-0105 Pin17 1 HR-2623-2 Basket Frame - 12' - RH17 1 HR-2624-2 Basket Frame - 12' - LH (Not Shown)17 Ref HR-2621-2 Basket Frame - 10 1/2' - RH (Not Shown)17 Ref HR-2622-2 Basket Frame - 10 1/2' - LH (Not Shown)18 24 HR-2630 Stripper Bar (RH & LH, 10 1/2' & 12' Basket)19 4 HR-0703 Cotter Pin 1/4" x 1-1/2”20 2 HR-0314 Hydraulic Cylinder Rod Clevis21 48 G-625NCHN 5/8" NC Hex Nut22 48 G-625NCHGN 5/8” Hex Grip Nut23 2 HR-2004-A Basket Adjustment Wrench24 4 064-016-1 1" NC Nylock Nut# 2 HR-2007 Tooth Tool

BASKET HANGER, FRAME AND LIFT ASSEMBLYMODELS: 2027/30G2-6 & 7

7

IDLE

REND

DRIVEN

END

3

32

33

34

35

36

37

38

39

40

41

42

4344

16

5

6 7

8

9

1112

1314

15

45

1010

1

2

3

45

6

7

8

910

11

12

13

14

15

16

16

17

18

19

20

21

22

23

24

25

26

27

2829

30

2

31

TWIN

HUB

AN

D ST

AR

ASS

EMBL

YM

ODE

LS: 2

027/

30G

2-7

& 20

27/3

0G2

8

ITEM QTY PART NO DESCRIPTION1 2 HR-0647 Reinforcing Plate2 1 HR-4162 Knuckle Assembly w/Hub - RH2 1 HR-4163 Knuckle Assembly w/Hub - LH3 4 HR-2640 G2 Star Wheel (7 Bar)4 14 HR-4130 Tine Bar - 12 ft w/Bearings4 Ref HR-4120 Tine Bar - 10-1/2 ft w/Bearings (Not Shown)5 350 HR-0181 3/8” x 2-1/2” HHCS6 350 HR-0182 3/8” Lock Nut7 175 HR-0168 Right Hand Rake Tooth7 175 HR-0169 Left Hand Rake Tooth (Not Shown)8* 28 HR-0176 3/4” NC x 4” HHCS9* 28 HR-0174 Tine Bar Long Spacer10* 56 HR-0172 Tine Bar Bearing Z950411* 28 HR-0184 Tine Bar Shim Washer12* 28 HR-0173 Snap Ring13* 28 HR-0177 Tine Bar Small Spacer14* 28 HR-0175 Dust Shield15* 28 HR-0178 3/4” NC Lock Nut16 20 G-STN-509 1/2"-20 NF Lug Nut17 10 G-ST-504 1/2"-20 NF - 2 1/4" Stud18 2 G-SL-175 Bearing Seal (RTM SL-175)19 2 G-LM48548 Inner Spindle Bearing LM4854820 2 G-LM48510 Inner Bearing Race LM4851021 2 HR-0377 Outer Bearing Race LM6701022 2 HR-0376 Outer Spindle Bearing LM6704823 2 HR-0382 3/4” Spindle Washer (RTM SW-750)24 2 HR-0375 Grease Cap25 2 HR-2652 Knuckle Spindle Weldment26 2 HR-381 Spindle Nut 3/4” NF Slotted (RTM SN-750)27 2 HR-0384 Cotter Pin 5/32” x 1 1/2”28 1 HR-2650 Knuckle Base Plate – RH28 1 HR-2651 Knuckle Base Plate – LH (Not Shown)29 2 HR-2653 Knuckle Pin30 2 HR-0159 Cotter Pin 3/16” x 1-1/2”31 2 HR-2654 Hub w/Studs, Bearings and Seal32 2 HR-0165-12 Hydraulic Motor, Heavy Duty, White #500375A5120AAAAA (SER# 157000 - 157120)REF 2 HR-0709-12 Hydraulic Motor, Extra HD, White #500470A5120AAAAA - Option (SER# 157000 - 157120)REF 2 HR-0165-15 Hydraulic Motor, Std. Eaton (184-0096-002) (SER# 157121 - 157999)REF 2 HR-0709-15 Hydraulic Motor, High Torque, Eaton #184-0131-002 (Option) (SER# 157121 - 157999)33 2 HR-0357-15 5/16" x 1/4" Key Stock 1 1/4" Long34 2 HR-2369 Adapter Housing35** 2 HR-2351-1 Jack Shaft 1-1/4"36** 2 HR-0356 3/8” Key Stock - 2"37** 2 HR-2352 Bearing Housing38** 4 HR-0355 Bearing CSA208-2439** 2 HR-0363 Spacer40** 2 HR-0354 Snap Ring41** 2 HR-2361 Drive Hub Assembly w/Studs42** 10 G-7-122 1/2"-20 NF - 2" Stud43 2 HR-0367 1-1/2” Slotted Nut44** 2 HR-0367-1 Cotter Pin 1/4” x 2”45** 2 HR-0368 Machined Washer 2-1/2" OD x 1-1/2” ID X 3/16"* Ref HR-4125 Tine Bar Bearing Assembly** 2 HR-4361 Bearing Housing Assembly

Ref HR-0165-2 Seal Kit For all White Motors #500444001 (SER# 157000 - 157120)Ref HR-0165-3 Seal Kit For Eaton Motors (9900436-000) (SER# 157121 - 157999)

TWIN HUB AND STAR ASSEMBLYMODELS: 2027/30G2-7

9

1

2

34

5

5

6

7

8

9 10 11

12

13

14

11 10

15 16

17

18

19

4

GAUGE WHEEL ASSEMBLY (optional)HR-5612-G3 & HR-5712-G3

10

ITEM QTY PART NO DESCRIPTION1 1 HR-2458-R Pivot Bracket Assembly - RH1 1 HR-2457-R Pivot Bracket Assembly - LH (not shown)2 2 HR-2660 Pivot Arm Weldment3 2 HR-2490 Rubber Tire4 4 HR-0487 Plastic Bearing Insert5 4 HR-0488 1-1/4" SAE Flat Washer6 2 HR-0486 Spring7 2 HR-0489 1-1/4" NC Nylock Nut8 2 G-P71111 Pin w/Keeper9 2 HR-0385 Seal - National 47175010 4 HR-0386 Bearing - L4464311 4 HR-0387 Race - L4461012 2 HR-0403 Slotted Nut13 2 HR-0159 Cotter Pin14 2 HR-0388 Cap - 21-315 2 1-100-04-05 4 on 4 Hub w/Races16 2 HR-2490-010 Backing Plate17 2 HR-2490-011 Clamp Plate18 8 007-015-1 1/2" X 5" Gr. 5 USS HHCS19 8 067-105-1 1/2" Gr. B USS Lock Nut

HR-5612-G3 & HR-5712-G3GAUGE WHEEL ASSEMBLY (optional)

11

1

3

45

6

7

8

10

HR-5800 ANGLE STOP ASSEMBLY

12

ITEM QTY PART NO DESCRIPTION1 2 HR-0066B Angle Stop Mount3 2 HR-0851 Inner Slide Shaft4 2 HR-0852 Outer Slide5 2 HR-0853 Stop Collar Sleeve6 2 HR-0317 1" Pin7 2 P71111 1/2" Pin w/Keeper 8 2 HR-0198 7/16" Lynch Pin10 2 HR-0487 Plastic Bearing Insert

HR-5800 ANGLE STOP ASSEMBLYFOR MODELS: G2 & G3

13

1

2

3

4

5

HYDRAULIC FLOW CONTROLMODELS: 2027/30G2-6 & 7

14

ITEM QTY PART NO DESCRIPTION1 1 HR-0391 Hyd Flow Control Manifold w/Cartridges2 1 HR-0392 Flow Control Cartridge, Adjustable 4 - 8GPM3 1 HR-0393 Flow Control Cartridge, Fixed 4GPM4 1 HR-0395 Motor Relief Valve - 2000 PSI5 1 HR-0396 Hyd Flow Control ManifoldREF REF HR-0392-SK Seal Kit

HYDRAULIC FLOW CONTROLMODELS: 2027/30G2-7

15

P1T1

132

132

131

131

130

130

130

130

129

128

128

129

127

123

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

108

107

107

106

106

105

105

104

104

103

102

101

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027/

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G2-

5, 6

& 7

16

ITEM QTY PART NO DESCRIPTION101 1 HR-0391 Hydraulic Manifold

1 HR-0392 Adjustable Flow Cartridge 4-8 GPM (not shown)1 HR-0393 Fixed Flow Cartridge 4 GPM (not shown)1 HR-0395 Motor Relief Valve - 2000 PSI (not shown)

102 1 HR-271-039 Check Valve (HR-0284 Used 2013 and earlier)103 1 700-0806-4022 Hydraulic Control Valve (6 Function) *option104 2 HR-0318-1 Spread Cylinder Without External Hydraulic Line, Ram105 2 HR-0106-T 2" x 8" Hydraulic Cylinder Tuskers (No seal kit available)106 2 HR-0107-T 2" x 6" Hydraulic Cylinder Tuskers (No seal kit available)107 2 HR-0165-12 Hydraulic Motor, Heavy Duty, White #500375A5120AAAAA (SER# 157000 - 157120)

2 HR-0709-12 Hydraulic Motor, Extra HD, White #500470A5120AAAAA - Option (SER# 157000 - 157120)2 HR-0165-15 Hydraulic Motor, Std. Eaton (184-0096-002) (SER# 157121 - 157999)2 HR-0709-15 Hydraulic Motor, High Torque, Eaton #184-0131-002 (Option) (SER# 157121 - 157999)

108 2 HR-3144 1/2" Hydraulic Hose - 113"2 HR-0276 8010-4 Pioneer Tips (not shown)

109 1 HR-3120 1/2" Hydraulic Hose - 64"1 HR-0306 1/2" Adapter (not shown) 6802x8x8

110 1 HR-3121 1/2" Hydraulic Hose - 58 1/2"1 HR-0301 1/2" Adapter (not shown) 6801x8x10

111 1 HR-3122 1/2" Hydraulic Hose - 73"1 HR-0305 1/2" Adapter (not shown) 6802x8x10

112 1 HR-0272 1/2" Cross Adapter - 2650-08-08-08113 1 HR-0708-A 1/2" Tee Adapter - 6600-08-08114 1 HR-3123 1/2" Hydraulic Hose - 11"115 1 HR-3124 1/2" Hydraulic Hose - 73"116 1 HR-3125 1/2" Hydraulic Hose - 70"117 1 HR-3126-1 1/4" Hydraulic Hose - 64" For use with HR-0318-1 Spread Cylinder

1 HR-0300-1 1/4" Adapter (not shown) 6400-06-06-0118 1 HR-3145 3/8" Hydraulic Hose - 78"119 1 HR-3128-1 1/4" Hydraulic Hose - 62" For use with HR-0318-1 Spread Cylinder

1 HR-0300-1 1/4" Adapter (not shown) 6400-06-06-0120 1 HR-3129 1/4" Hydraulic Hose - 57"121 1 HR-3130 1/4" Hydraulic Hose - 69"122 1 HR-3131 1/4" Hydraulic Hose - 43 1/2"

1 HR-0300-1 1/4" Adapter (not shown) 6400-06-06-0123 1 HR-3146 3/8" Hydraulic Hose - 77"124 1 HR-3133 1/4" Hydraulic Hose - 63 1/2"

1 HR-0300-1 1/4" Adapter (not shown) 6400-06-06-0125 1 HR-3134 1/4" Hydraulic Hose - 55"126 1 HR-3135 1/4" Hydraulic Hose - 67"127 1 HR-3137 1/2" Hydraulic Hose - 118"128 2 HR-3138 1/2" Hydraulic Hose - 240"129 2 HR-3139 1/2" Hydraulic Hose - 242"130 4 HR-3140 3/8" Hydraulic Hose - 206"131 2 HR-3141 1/4" Hydraulic Hose - 160"132 2 HR-3142 1/4" Hydraulic Hose - 171 1/2"

HYDRAULIC SCHEMATIC - 6 FUNCTIONMODELS: 2027/30G2-7

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NORTHSTAR expressly warrants each new Twinstar Rake to be free from defects in material and workmanship under normal use and service for a period of one year after delivery to the original retail purchaser or first user of the product.

Our obligation under this warranty is limited to repairing and/or replacing, at our option, any part or parts within the applicable one year period, as set out above, which shall be returned by the owner to any Twinstar authorized dealer or to the factory and which upon examination shall disclose to our satisfaction to be defective.

We may, as an option, elect to grant adjustments in the field through an authorized represent-ative and may thereby elect to waive the requirement that parts be returned to our factory.

A new warranty period is not established for replacements. Replacements are warranted for the remaining portion of the one-year original warranty period. The repair or replacement of defective parts under this warranty will be made without charge to the owner except for transportation.

Warranty does not cover tires, hydraulic valves, hydraulic cylinders, electric switches, or acces-sories and other parts not manufactured by us but supplied with or as a part of our product. We will, however, obtain and pass on any adjustments provided by the manufacturers of such parts under those manufacturer's warranties.

The provisions of this warranty do not apply to any product or parts, which have been subject to misuse, negligence or accident, or which have been repaired or altered outside of an au-thorized dealer in any way so as in the judgment would adversely affect its performance and reliability. Neither does this warranty apply to normal maintenance service and parts, or to normal deterioration due to wear and exposure.

WARRANTY VOID IF NOT REGISTEREDWITHIN 30 DAYS OF PURCHASE DATE

LIMITED WARRANTY

.

ATTACHMENTS, LLC

3205 Bay Street Union Gap, WA

98903

P.O. Box 1937 Yakima, WA 98907-1937

Phone: (509) 452-1651

Fax: (509) 457-6601