„ W-Tech“

Project is founded byEuropean Union throughRSEDP 2 project

Project is implemented by Institut Goša

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W-Tech

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Project is implemented by Institute Gosa

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„W-Tech“

Technology Transfer and Innovation Centre

for Advanced Welding Technologies, Material Science

and Application of Engineering softwareSerbian Chamber of Commerce

April 23rd 2013

Belgrade



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W-Tech

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• Programme: Regional Socio-Economic Development Programme II (RSEDP2)

• Total eligible cost of the action: 755.575,91 €• Funded by EU Delegation to Serbia: 680.018,319 €• Total duration of the action: 27 months

• Locations of the action: Serbia Braničevo and Podunavlje, Central Serbia, South Banat,

Smederevska Palanka, Smederevo, Kragujevac, Pančevo



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PARTNERSPartner 1: Regional Development Agency “Branicevo-Podunavlje”,

RS-2009-BUJ-3011499305Serbia

Partner 2: Faculty of Technology Sør-Trøndelag, University College (HiST) Trondheim, NO-2010-BZY-3108404975

Norway

Partner 3: University of Belgrade (with the following faculties and institutes Faculty of Technology and Metallurgy, Vinča Institute, Faculty of Mining and Geology, Faculty of Mechanical Engineering), RS-2010-BUO-2004537322

Serbia

Partner 4: Serbian Chamber of Commerce, RS-2009-FNC-0312514938

Serbia

Associated partner 1:

National Institute of Research and Development in Welding and Material Testing Isim Timişoara

Romania

Associated partner 2:

Institut Jozef Stefan Slovenia



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OBJECTIVESOverall objective of the action is to contribute to better preconditions for

sustainable economic growth and human resource development in the regions with the highest concentration of manufacturing and engineering industry of Serbia, in particular Braničevo and Podunavski, Central Serbia and Banat (South)

Specific Objectives: • To improve competitiveness of enterprises operating in manufacturing and

engineering industry in targeted regions by implementing state of the art technology solutions and enhancing their human resource capacities through research, innovation, quality control services and training services.

• To promote inter-institutional partnerships between knowledge centres and targeted industry

• To position Smederevska Palanka as a Centre of innovation and technology transfer for new welding technologies, material science and engineering in Serbia and in the Western Balkans by improving research and vocational training infrastructure, upgrading of existing and developing new accredited lab and training services



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RESULTS

Significantly improved and modernized research, laboratory and training facilities in Smederevska Palanka



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2 laboratory

• mechanical laboratory

• metallographic laboratory

3 training facilities

• conference room

• computer classrooms

• practical training workshop space for new trainings in advanced welding technologies

About 1000 m2 of Institute Goša in Smederevska Palanka modernized and energy

efficiency of old premises significantly improved:



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Mechanical laboratory

• 140 m2 of mechanical laboratory improved

• more secure and comfortable working conditions for testing



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Metallographic laboratory

• 95 m2 in metallographic laboratory improved

• quicker reporting of sample testing as a request by industry and R&D



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The existing training space modernized and rearranged into 1 conference room (tele-conferences, trainings, meetings..), 1 computer classroom for application of engineering software and tool design and e-learning courses and offices for researchers in the field of engineering software and e-learning



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Conference room, computer classroom and offices

• better conditions and higher standard for provision of training programme, in particular computer supported trainings



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Rearranged existing facility in the total size 145 m2

Workshops space for practical training of welders



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•Better working conditions for practical training of welders

• Health and safety conditions enhanced

• Dangerous gas emissions channelized and filtrated



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Improved training facility

of 280 m2

Practical training workshop space for new trainings in advanced welding technologies

Training centre for

new welding techniques

according to EU standards

and norms



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RESULTS

• data acquisition system on existing Sharpy's pendulum• measurement and data acquisition system for the determination of the tensile force of the sample

Mechanical lab equipment improved

Mechanical testing of metal materials in MML upgradedfor:productlife assessment analysisfurther risk assessment analysisfracture testing

RESULTS



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Mechanical testing of metal materials in MML is upgraded :

Separating the total impact energy, the energy of creation and the energy spread of crack, which is judged to plasticity of materials.

Introduction of methods for monitoring the behaviour of metallic and semi-finished products in the presence of defects

Universal testing of tightening and pressure

Digital reading based on force-time, force –elongation.

Improving the registration – recording, readings of force in the growth function of time and force to function elongation

Analysis of the behaviour of the system in operation and life assessment- practical application in industry



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• device for equipment and software for data acquisition the existing microscope NEOPHOT 30

• device for electrochemical polishing of samples• device for preparation of metallic samples

Metallographic lab equipment improvedRESULTS



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Metallographic testing of metal materials in MML is upgraded:

very precisely analyse of micro-and macro structures

variety of analyses of very thin metallic samples

higher quality testing and registration – recording and higher quality of images

higher quality of preparation of metallic samples for testing -higher magnification of x 600

practical application in industry



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RESULTS

multitask machines 250 A for MIG/MAG/TIG/E

MIG/MAG machines 400 A with water cooling

auxiliary equipment for safety, preparation of samples and theoretical education

Welding equipment for new training programmes in 3 new advanced welding techniques purchased:



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device for welding plastic-multiprocess



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device for ultrasonic welding



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Better conditions and higher standard for provision of training programme for practical training of welders, improved safety and health conditions and energy efficiency and computer supported trainings

• Training centre for new welding techniques according to EU standards and norms.

• Health and safety conditions are enhanced.

• Maximal safety during practical welding trainings is assured.

• Process for detection of mistakes is speed up.

• Conditions for certification and later on implementation of training programmes for 3 advanced welding technologies and for implementation of 3 different specialised engineering software have been met.

• Quality of trainings and in particular quality of the preparation of samples are improved.

• Computer classroom equipped and ready for trainings of engineering software.



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RESULTS

Special engineering software and hardware installed:

Software for engineering calculations Math Cad

Softwares for tool design Catia V5

Softwares for tool design ProEngineer



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RESULTS Established 4 new tailor made training programmes and tools for facilitation of technology transfer and innovation:

training programme for welding of polymers 5 instructors trained and licensed for delivering training

training programme for metal welding: - E/TIG/MIG/MAG/G and 136 process: flux cored wire welding5 instructors trained and licensed for delivering training



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RESULTS

training programmes for ultrasonic welding

5 instructors trained and licensed

e-learning

programmes for welding technologies iQSim

5 toutors trained



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RESULTS

Team of 6 engineers and tool designers trained in engineering software: 2 engineer trained in Math Cad2 engineer trained in Catia V5 2 engineer trained in ProEngineer



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RESULTS10 researchers trained in new lab methods-electron microscopy and optical microscopy



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• Provision of a certified training program for welding of polymers, metal welding and ultrasonic welding in Serbia enable faster transfer of this technology and reduce costs for companies.

• e-learning programmes for welding technologies here is completely new offer for training and for developing industrial sector.

• "iQSim" is an e-learning tool – simulation programme which shows with ease how our choices and variations in welding techniques and procedures have consequences for the outcome, with respect to both quality and costs. It was funded by the EU Commission Leonardo Program under the partnership led by Sør-Trøndelag University College and in cooperation with research and development partners in Sweden, Lithuania, Hungary and Greece. Throught W-tech project this useful and applicable e-learning tool is transferred to Serbian industry.

• Advanced software engineering provide optimisation of products, simulation of related processes, assistance in tool design and facilitated tailor made engineering courses (cases).

Throught ehese activities the human and institutional capacities to facilitate technology transfer to the target regions are enhanced and advanced technical training programmes, laboratory and R&D services need today are developed:



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RESULTS

1. Know how transfer workshop for mechanical fracture and life assessment2. Know how transfer workshop for preparation of samples 3. Know how transfer workshop for optical microscopy 4. Know how transfer workshop for ultra sonic welding5. Know how transfer workshop for welding of polymers

13 knowhow transfer workshops: transfer of knowledge, international, national and business networking, exchange of experience and transfer of knowledge

Above 260 participants

13 research and

technological topics demonstrated



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6. Know how transfer workshop for flux cored wire welding

7. Know how transfer workshop - Possibilities of applications of industrial software: design and numerical simulations

8. Know how transfer workshop – implementation for e-learning course of welding

9. Know how transfer workshop on technology transfer best practices

December 2012December 2012

Transfer of knowledge, international, national and business networking, exchange of experience and increase possibility of transfer of knowledge

Identifications possibilities of innovations and R&D



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RESULTSHuman resources and competences of min 20 companies in adopting advanced technologies improved

20 most perspective companies selected according defined criteria. They were understand better their current situation as regards their level of technology and competences and speeded up their adoption of new technologies and skills:

11. ATB FOD BOR d.o.o., Bor12. GOŠA Fabrika šinskih vozila d.o.o.,

Smederevska Palanka13. IMK “14.oktobar” AD u restrukturiranju, Kruševac14. “JAN” PR, Beograd15. Korporacija F AP a.d. , Priboj 16. SZR Flex Line, Čačak17. MOSTOGRADNJA a.d., Beograd18. TERMOELEKTRO d.o.o., Beograd19. Železara Smederevo d.o.o., Smederevo20. MIM-MIM d.o.o., Mihailovac

1. KRYOOPREMA d.o.o., Pančevo2. ENIKON a.d., Loznica3. VATROSPREM proizvodnja d.o.o., S.

Palanka4. TERMORAD GROUP d.o.o., Požega5. GP „PLANUM“ AD, Beograd6. Koncern FABRIKA VAGONA KRALJEVO

a.d. u restruktuiranju, Kraljevo7. „Utva Silosi“ a.d., Kovin8. Fabrika železničkih vozila ŽELVOZ a.d.-u

restruktuiranju, Smederevo9. METALAC a.d., Gornji Milanoviac10. Holding ˝Kablovi˝a.d., Jagodina



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RESULTS70 employees increased their technical skills in applying advanced welding technologies

Training welding of polymers: 10 persons

Training ultrasonic welding : 10 persons

Training flux cored wire welding: 20 persons

Training e-learning program "iQSim": 30 persons



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21 employees from 20 companies increased their competences in using engineering software

training in engineering software for tool design-Catia V5Catia V5

7 persons

training in engineering software for engineering calculations-ProEngineerProEngineer

7 persons

training in engineering software for engineering calculations-Math Cad Math Cad

7 persons

RESULTS



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RESULTS

2 international conference in Serbian Chamber of Commerce:

Planned 60 participants

2 international conference in Serbian Chamber of Commerce:


Increased awareness for continues innovation and technology development and life-long learning

Attended above 150 participants



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5 open days with workshops-demonstration of new technologies:

1. Welding: new technologies and

new materials workshop

2. Material testing, new services

workshop

3. Numerical simulations workshop

Established closer cooperation and links with businesses, research and enterprisesDemonstrated opportunities of technological development, new technical courses

and industrial services in Institute Goša in Smederevska Palanka



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4. Training of welding personal – workshop 5. E-learning workshop

Established links between research and enterprisesExchanging experience and know-howDesign of new possibilities of R&D and transfer of knowledgeDesign of new possibilities for developing of new services


Attended above 70 participants



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8 presentations in the region :8 presentations in the region :

SmederevskaSmederevska PalankaPalanka

PančevoPančevo

KragujevacKragujevac

ŠabacŠabac

PožarevacPožarevac

SmederevoSmederevo

BeogradBeograd

about 190 participantsabout 190 participants



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2 Strategic workshops with international, national and associated partners and other stakeholders – transfer of experience & brain storming workshop in Serbia

II Strategic workshop Mart 2013


I Strategic workshop September 2011




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• Participants from Hungary, Norway, Slovenia, Bosnia and Herzegovina, Romania and Serbia

• Duration 2 days per workshop

• Implementation of the project has been extended for 3 months

• transfer of experience & brain storming workshop in Serbia

• Established and certified training programmes and harmonized standards and procedures provide long term vision of Institut Goša as a leading industry research and innovation centre in region

• Transfers of knowledge through workshops provided international, national and business networking and exchange of experience. Possibilities of transfer of knowledge and possibilities of innovations and R&D are increased.



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Media campaign:

project site www.w-tech.rs

partner’s web sites,

about 70 newspaper

articles

15 TV reports

20 radio reports

14 articles on business

portal "e-kapija "



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Intervention business environment for the enterprises in Braničevo and Podunavlje, Central Serbia and South Banat is improved: it is enabled with easier access to advanced technological knowhow and lab infrastructure

it is endowed with new and better services, trainings and information provision

other R&D institutions and technological centres might enter the partnership

new more intensive and demanding concrete local or international R&D projects might be initiated

extensions of the project into “technological and educational park” for the same area for technology and same target area is sensed



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Thank you for attention!

„ W-Tech“

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