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PAPCEL · PM technical parameters after reconstruction: (testliner, fluting, 120 - 175 g/m , 3.500...
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Transcript of PAPCEL · PM technical parameters after reconstruction: (testliner, fluting, 120 - 175 g/m , 3.500...
till 1998
since 1998Russia, Belarus, Germany
since 2005Canada, France, Belgium, Poland, Lithuania, Ukraine, Hungary, Bulgaria, Turkey, Kazakhstan, Uzbekistan, India
since 2012Mexico, Ecuador, Paraguay, Chile, Great Britain, Switzerland, Latvia, Greece, Egypt, Tanzania, Iran, Syria, Indonesia
Czech Republic, Slovak Republic
customer’s portfolio growthcustomer’s portfolio growth
EuropeCzech Republic, Slovak Republic, Poland, Romania, Bulgaria, Hungary, France, Germany,
Baltic countries, Turkey, Russia, Ukraine, Belarus, Lithuania, Latvia
Africa, Middle East, AsiaEgypt, Tanzania, Iran, Syria, India, Indonesia
North, Central and Latin AmericaCanada, Mexico, Peru, Ecuador, Chile
references in generalreferences in general
EuropeFrance, Belgium, Italy, Serbia, Slovenia, Croatia, Poland, Belarus, Russia, Bulgaria, Turkey, Greece
AfricaEgypt
Middle East Iran, Syria, United Arab Emirates
Asia India, Indonesia, Vietnam, Malaysia
Latin AmericaColumbia, Chile, Argentina
sales agenciessales agencies
EuropeFrance, Belgium, Italy, Switzerland, Czech Republic, Slovak Republic, Poland, Serbia, Baltic countries, Romania, Bulgaria,
Belarus, Russia, Ukraine, Lithuania, Latvia, Kazakhstan, Uzbekistan, Turkey, Greece
AfricaEgypt, Tunis, Algeria, Maroco, Republic of South Africa
Middle East Iran, Syria, United Arab Emirates
Asia India, Indonesia, Vietnam, Malaysia
Latin AmericaMexico, Columbia, Venezuela, Ecuador, Brazil, Peru, Chile, Argentina
main sales marketsmain sales markets
1. CZECH REPUBLIC
2. THE NETHERLANDS
3. ITALY
4. CANADA
5. GERMANY
6. NORWAY
7. ROMANIA
8. SPAIN
SECOND-
HAND
SECOND-HANDSECOND-HAND
CZECH REPUBLIC1.2 / 2006 / BUKOVEC PAPER MILL / Disassembly and displacement of a S/H PM / TOO KAGAZY PROCESSING,
Alma-Ata, Kazakhstan
1.1 / 2004 / NEOGRAPH, a.s., Štětí / 1 / GOZNAK, Borisov, Belarus
1.0 / 1999 / PAPER MILL BĚLÁ, Bělá p. B. / Disassembly and displacement of a S/H PM No. 2 / USA
Disassembly and displacement of a S/H PM No.
CZECH
REPU
BLIC
PM technical parameters
after reconstruction:2(testliner, fluting, 120 - 175 g/m , 3.500 kg/h, brown
waste paper), headbox width 2.400 mm, width on the reel 2.140 mm, PM operating speed 320 m/min.
The machine was complemented with a completely new stock preparation line, a new pulp processing line and a waste water treatment plant.
PAPCEL, a.s. provided all the services; incl. transport.
Commissioning: 2006.
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1.2
2006
BUKOVEC, Czech Republic S/H PM
TOO KAGAZY PROCESSING, Alma-Ata, Kazakhstan
( , )
Disassembly and displacement of a
Final customer:
brown waste paper, testliner fluting
(including piping components)
Technical parameters of S/H PM No. 1Original manufacturer: PAPCEL, a.s., LitovelOriginal commissioning: 1977Reconstruction: 1986
Original productspecial papers with watermarks - simplex, sized papers
New product security papers, special papers with and without watermarks, sized papers
2Substance: 58 - 300 g/m2Newly: 58 - 200 g/m with watermarks,
2up to 350 g/m without watermarks2PM performance: 104 kg/h, 58 g/m on reel (with
watermarks) and 40 m/min2Newly: 104 kg/h, 58 g/m on reel (with
watermarks) and 40 m/minHeadbox width: 865 mm Wire width: 1.010 mm
PM speed after reconstructionoperating speed max. 40 m/mindesign speed 70 m/min
Sizingin matter, size press (water + starch), AC multi-motor drive
PM design drive on LH side as seen in stock flow direction
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4
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2004
NEOGRAPH, a.s. Štětí, Czech RepublicDisassembly and displacement of a S/H PM No. 1
Final customer: GOZNAK, Borisov, Belarus
(security papers)
On-site chief assembly.
Disassemblyopen headbox; wire part; round wire; press part; drying part (pre-drying part: 8 pcs of cylinders, final drying part: 4 pcs of cylinders); drying part hood; size press; calender; reel; steam-condensation system; PM drive; couch broke agitator; size press drive; PM pneumatic drive; PM under-pressure system - vacuum pumps; drying part ventilation; measurement and manual regulation of PM under-pressure system; basement rails.
Stock preparation linepulping, refining system, mixing equipment, pumps, cleaners stations.
Term of disassembly and displacement to
Belarus: April 2004.
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Illustration photo before dismantling in Neograph, a.s
1.1
PM technical parameters:Product: filter papers
2Substance: 80 - 125 g/mPM capacity: 170 kg/hSpeed: 7 - 100 m/minMachine with longitudinal wire.
Disassembly of drying chamber was a component part of the entire disassembling. It was disassembled for Co. PROSERV International GmbH Nideggen, Germa-ny.
Term of disassembly: 04-06/1999.
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1.0
1999
PAPER MILL BĚLÁ,
Bělá pod Bezdězem, Czech RepublicDisassembly and displacement of S/H PM No. 2
Final customer: United States of America
(filter papers)
THE NETHERLANDS2.1 / 2007 / SCA TILBURG / /
Disassembly and displacement of a S/H PM
SHURBAJI Co., for General Trading, Damascus, Syria
TH
E N
ETH
ERLA
ND
S
Tissue from 1975: 214 - 25 g/m ;
PM parameters:Type:
BELOIT WALSMSLEY19751.800 mm
216 - 29 g/mProduct:
50 tpd1.500 m/minwood pulp, CTMP, waste
paper, DIP, mixturesPM drive: 400 V; 50 Hz
PM and SPL approach part: BTG, HC pulper LAMORT,
LC pulper BELOIT, HD cleaner ESCHER WYSS,
, screens VOITH, LAMORT,
system CELLWODD,
Term of disassembly:
PM operation speed: 1.500 m/min, width: 2.057 mm, 50 tpd, machine with a Crescent Former.
disassembly of entire line from wood pulp and waste paper pulping through thermo-dispersing and PM line up to rewinder,disassembly of air distribution, entire chemicals processing system, Krofta system, basement rails, cranes and electro, incl. transformer stations,packing and loading into containers and transport to Alexandria, Egypt was provided by customer.
two-wire Yankee machineManufacturer:Year of manufacture:Operating width: Substance:
toilet paper, tissue, bleached, tintedMax. PM capacity: Max. operating speed: Raw material:
band conveyor
dewatering unitpressure screens
dispersingrefiners, pressure screens, chests, agitators, pumps, etc.air pumps, armatures, piping, etc.
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44 4 4 4 4 4 4 4
03-04/2007.
2.1
2007
SCA TILBURG, The NetherlandsDisassembly and displacement of a S/H PMFinal customer: SHURBAJI Co. for General Trading, Damascus, Syria
(PM capacity 50 tpd; tissue papers)
ITALY3.2 / 2011-2012 / ALCE S.p.A. / Disassembly and displacement of a S/H PM / OOO MAYAK-VEGA, Penza, Russia
3.1 / 2003-2004 / MINORI / / TOO KARINA PAPER,
Alma-Ata, Kazakhstan
Disassembly and displacement of a S/H PM
ITA
LY
2011 - 2012
ALCE S.p.A., ItalyDisassembly and displacement of a S/H PM
Final customer: OOO MAYAK-VEGA, Penza, Russia
(testliner, fluting)
S/H PM parameters:
2Assortment of papers: from 80 - 175 g/mProduct: fluting, liner, top-liner with
top cover layer, prospectively production of plasterboards
PM capacity: 76.000 tpyPM operating speed: 700 m/minWidth on reel: 2.600 mm
Scope of the disassembly:complete PM,rewinder,conveyer track,approach part of the PM,equipment of the stock preparation line.
Disassembly arrangement, overall transport mana-gement, packing and customs services. Transport of goods based on unified customs code, truck transport. Complete engineering services. PAPCEL acted as the general contractor of the machine project and comp-lete project management services. Assembly arrange-ment, assembly supervision, putting into operation and guarantee tests.
The machine disassembled in cooperation with the Czech company PAPMONT.
Duration of the disassembly in Italy:
11/2011-03/2012.
Number of dispatched trucks: 91 (S/H only).
Revision of the machine, revision of the stock of spare parts, overall marking of the machine. Processing of drawing documentation, processing of the docu-mentation for customs. Packing of products, transport arrangement (road truck / container), customs services EU-EU, EU-Russian Federation.
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44444
3.2
Start of disassembly: 12/2003.
Commissioning: 09/2004.
PM parameters:Product: tissue paper
2Substance: 18 - 55 g/m2.650 mm
350 m/min 20 - 35 tpd
Yankee 3.000 mm, work - 3 bar
Time from start of disassembly to commissioning: 10 months.
PM disassembly in Italy, transport arrangement (containers), complementing of the PM with new parts (new drive and control),
addition of a new complete stock preparation line for the output of the PM,assembly, chief assembly, commissioning.
Wire width: PM speed:PM capacity:
cylinder: diameter of ing pressure
Completed by guarantee tests.
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m
3.1
2003 - 2004
MINORI, ItalyDisassembly and displacement of a S/H PM
Final customer: TOO KARINA PAPER, Alma-Ata, Kazakhstan
(tissue production)
CA
NA
DA
CANADA4.1 / 2009 / DOMTAR / Disassembly and displacement of a S/H PM Beloit / SCBK, Sokol, Russia
PM parameters:
Scope of disassembly:PM lineapproach part of the PM
financed by Czech Export Bank + EGAP insurance
2Product: fluting, liner (90 - 200 g/m )Capacity: approx. 162.000 tpyBottom headbox width: 4.928 mmWidth on reel: 4.550 mmOperating speed: 650 m/min
part of the stock preparation linechemical processing system
maritime container transport130 pcs 40“Ft containers transported in accordance with “Class-reshenie” rules
Disassembly completed in 06/2011.
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4.1
2009
DOMTAR, CanadaDisassembly and displacement of a S/H PM Beloit
Final customer: SCBK, Sokol, Russia
(fluting, liner)
GERMANY5.1 / 2005 / METSO TISSUE GmbH / Disassembly and displacement of a S/H PM /
TOO KARINA PAPER, Alma-Ata, Kazakhstan
GERM
ANY
PM No.1, Bellmer
(tissue machine from 1972):
disassembly of approach part, PM accessories, reel, rewinder,disassembly of packing line and conveying system.
Equipment was disassembled by OVER Meccanica.loading on trucks, transport to customs warehouse, final transport to Kazakhstan.
In 2006 this machine was completed with a new headbox; the mechanical drive part was modified and press part was added.
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2substance: 13 - 33 g/mPM operating speed: 1.000 m/min width: 2.500 mm capacity: 40 tpd
5.1
2005METSO TISSUE, GmbH, GermanyDisassembly and displacement of a S/H PM
Final customer: TOO KARINA PAPER, Alma-Ata, Kazakhstan(tissue production)
NORW
AY
NORWAY6.1 / 2012-2013 / PETERSON AS / Disassembly and displacement of a S/H PM /
ETAP Co. For Paper & Board, Alexandria, Egypt
Contract signed: 12/2012.
Start / end of disassembly:
04/2013 / 09/2013.
Machinery shipping: 04-09/2013.
150 pcs, 40“ H/C.
Delivery parity: CIF Alexandria.
Scope of the investment:
Scope of disassembly:
PM parameters: Assortment: Kraftliner
2Substance: 80 - 200 g/mInput raw material: 70 % pulp
30 % OCCCapacity: 170.000 tpy
(22.000 kg/h)Wire width: 5,55 m
: 5 mMax. operating speed: 800 m/min
: 43 - 47 %398,4 bar
Number of containers:
Provision of disassembly and packing works, loading of disassembled parts into containers for the final transport and the transport from Moss, Norway, to Alexandria, Egypt.
Inventory of spare parts, their marking, packing and loading into lockable containers at the site of disassembly - Peterson AS, Norway.
revision of the existing technical documentation,marking of the machines for the disassembly,processing of a list of disassembled parts with descriptions and legends,photo documentation,disassembly of the machine within the set scope.
Paper width trimmed
Dryness after the press partNumber of drying cylinders:Steam working pressure:
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Paper machine scheme
6.1
2012 - 2013
PETERSON AS, Norway
ETAP Co. For Paper & Board, Alexandria, Egypt(kraftliner)
Disassembly and displacement of a S/H PM
Final customer:
Scope of disassembly works:Entire PM 5, including machine tank and complete approach system, up to the rewinder with all the conne-ctions and all the associated systems for PM 5 (complete electric part, including QCS, DCS chemi-calization of the machine, ventilation and recuperation, steam-and-condensation system, compressor room, ventilation, water cleaning system, system of white water treatment, etc.).
transport line of wound rollsmachine for core slitting for the rewindercomplete system of the transport of wound up rolls complete laboratory with all the equipment common equipment for the processing and thicke-ning of rejects from PMcomplete chemicalization of PMall the spare wiresall the spare rolls, parts, motors, gearboxes, pumps and parts associated to PM 5air conditioning of distribution and control rooms3 pcs of compressors ATLAS COPCOcrabs from hall cranes for PM 5complete technical and project documentation for PM 55 pcs of transformerselectric cablesstainless pipingbasement rails and plates
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6.1
The stock preparation plant which was a subject of the upbuying includes only refiners for bottom layer and for top layer, so as a thickener with a press.
Stock preparation line
Chemical processing systemThe repurchase included also the chemical processing system, consisting of the storage silo for starch, starch cooker, tank for cooked starch, sizing agent tank and antifoam chemicals tank. The repurchase also inclu-ded appropriate pumps and M+R devices.
Approach partFor the basic and the top layer of PM 5 including cleaners (Alfa Laval Celleco), substance and mixing pumps, pressure knotter (Valmet Primary, Secondary and Tertiary), pressure screen for diluting water, tanks and M+R devices according to the documentation.
ROMANIA7.1 / 2008 / AMBRO SUCEAVA / Disassembly and displacement of a S/H PM / Rama Paper Mills Ltd., India
ROM
ANIA
PM disassembly: 03/2008.
PM parameters:Type: Fourdrinier-Yankee
4.200 mm2Substance: 36 - 90 g/m
Product: MG papersMax. capacity: 30 tpdOperating speed: 300 m/minRaw material: pulp, waste paper
stock preparation line,PM approach part,
PM of the company VOITH from 1968.
Operating width:
Disassembly arranged in cooperation with the Czech company Armaco. Scope of disassembly works:
PM, incl. Yankee cylinder with a diameter of 5.000 mm,reel, cutter.
Arrangement of marking and packing of the machine. Arrangement of customs services and complete trans-port to the customer. Container maritime transport.
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7.1
2008
AMBRO SUCEAVA, RomaniaDisassembly and displacement of a S/H PM
Final customer: Rama Paper Mills Ltd., India
(MG papers)
SPAIN8.1 / 2010-2011 / IBERICA DEL PAPEL / Disassembly and displacement of a S/H PM /
Turinskiy Pulp and Paper Mill, Turinsk, Russia SPAIN
A. Machine disassembly
Contract signed: 12/2010.
Start of deliveries: 05/2011.
End of deliveries: 07/2011.
Scope of investment:
The PM for tissue and crepe paper located in the paper mill Iberica del Papel in the town of La Pobla de Claramunt, not far from Barcelona. The machine was manufactured by the Spanish firm “GAR Daniel Garcia” and installed in 1980. The paper web width produced is 2.100 mm on reel and the operating speed is 500 m/min. This PM is able to produce paper with
2substances from 17 to 30 g/m . The PM capacity of 25 - 30 tpd depends on the given product. The machine width on reel is 2.100 mm. Arrangement of dis-assembly, marking, transport and customs services.
B. New stock preparation line
Contract signed: 04/ 2011.
Start of deliveries: 11/2011.
End of deliveries: 11/2011.
Scope of investment:
pulper LCV-14,cleaner SVS-25-M,
VSV-20, VP.
D20-D-3, D31-SF-1.
Complementing the machine with a stock preparation line.
Pulp processing line:
washing separatorcleaner
Stock preparation line:disc deflakerrefiner
4444
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8.1
2010 - 2011
IBERICA DEL PAPEL, SpainDisassembly and displacement of a S/H PM
Final customer: Turinskiy Pulp and Paper Mill, Turinsk, Russia
(microcrepe - tissue)
PAPCEL, a.s.Uničovská 132784 01 Litovel
Czech Republicphone: 00420 585 152 169
fax: 00420 585 343 [email protected]
Litovel
Olomouc
Praha
Brno
Hradec Králové
Plzeň
České Budějovice
Ostrava
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