PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three...

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PJOE Facilities Description October ‘10 Location Penglai, Shandong province, P.R. of China Quayside 700 m long, 10.07 m LAT Area Yard size ~ 535,000 sqm Planned expansion ~ 315,000 sqm Workshops Total area covered workshops 69,030 sqm Tubular workshop 9,600 sqm Module workshop 30,500 sqm Warehouse incl. climate controlled stores 8,900 sqm Welding consumables store 160 sqm Painting stores 80 sqm Painting and blasting shops 10,230 sqm Piping shop carbon 4,400 sqm Piping shop GRE 1,350 sqm Piping shop exotic 1,620 sqm Mechanical shop 1,450 sqm E&I shop 480 sqm Profiling workshop 260 sqm X-ray bay 1,000 sqm Surfaced open air lay down area’s 36,000 sqm Tubular joining area’s 240,500 sqm Open air surfaced assembly area 50,000 sqm Skidways Length Capacity Skidway 1 258 m long, width varies Max 50,000T structures Skidway 2 258 m long, width varies 50 - 100 mt/m Skidway 3 258 m long, expandable to 400 m, width varies 50 – 90 mt/m Skidway 4 258 m long, expandable to 400 m, width varies 50 - 150 mt/m Yard Utilities Capacity Air Atlas Copco GA 132-8.5 3 x 132 kW, 27 cum, 8.5 bar Air Ingersoll and Rand 3 x 250 kW, 38.8 cum, 10 bar Electricity Network 380/220V Electricity Generator 480 V/1,000 kW Water Network, potable

Transcript of PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three...

Page 1: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE Facilities Description October ‘10 Location Penglai, Shandong province, P.R. of China Quayside 700 m long, 10.07 m LAT Area Yard size ~ 535,000 sqm Planned expansion ~ 315,000 sqm Workshops Total area covered workshops 69,030 sqm Tubular workshop 9,600 sqm Module workshop 30,500 sqm Warehouse incl. climate controlled stores 8,900 sqm Welding consumables store 160 sqm Painting stores 80 sqm Painting and blasting shops 10,230 sqm Piping shop carbon 4,400 sqm Piping shop GRE 1,350 sqm Piping shop exotic 1,620 sqm Mechanical shop 1,450 sqm E&I shop 480 sqm Profiling workshop 260 sqm X-ray bay 1,000 sqm Surfaced open air lay down area’s 36,000 sqm Tubular joining area’s 240,500 sqm Open air surfaced assembly area 50,000 sqm

Skidways Length Capacity Skidway 1 258 m long, width varies Max 50,000T structuresSkidway 2 258 m long, width varies 50 - 100 mt/mSkidway 3 258 m long, expandable to 400 m, width varies 50 – 90 mt/mSkidway 4 258 m long, expandable to 400 m, width varies 50 - 150 mt/m

Yard Utilities Capacity Air Atlas Copco GA 132-8.5 3 x 132 kW, 27 cum, 8.5 barAir Ingersoll and Rand 3 x 250 kW, 38.8 cum, 10 barElectricity Network 380/220VElectricity Generator 480 V/1,000 kWWater Network, potable

Page 2: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE Main equipment No of units Capacity Crawler cranes 10 50t - 500t Wheel cranes 4 25t-50t Overhead cranes 33 5t~50t + up to 6 x 150 t module shop Gantry cranes 11 10t~30t Fork lifts 20 1.5t~20t Trailers 7 30t~320t Tractors 2 4.5t Rail mounted movers 11 25t ~100t Hydraulic man lift 1 36.6 m reach Trucks for various duties 3 Delivery, sweeping, spraying CNC bending machines 5 up to 120mm thickness, 3 m wide CNC pipe profile cutting machine 1 CNC plate flame cutting machine 2 CNC plate plasma cutting machine 4 Automatic cutting machines 41 Hydraulic press 1 2,000 t Boring machines 8 H-Beam machine 1

Automatic Welding Machines No of units Lincoln welding machines 136 SAW machines 26 CO2 welding machines 543 Manual welding machine 154 Manipulators Chengdu Hanyan 14

Other facilities Capacity Yard office, 5 floors Welding school 80 trainees Dormitory new 600 people Dormitory 100 people Canteen facilities workers and clients Environmental controlled waste storage area Equipment maintenance facilities Pipe joining area 2 x 50, 2 x 35, 4 x 5 T gantry cranes

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PJOE

Page 4: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOEStructural Module Workshop Function: Preparation and pre-assembly manufacturing for deck and module (sections)

• Size: 260 m by 111 m, 22 m height under the hook, 30 m total, ~ 30,500 sqm • 3 bays, 39, 39, 33 m width each • 6 overhead cranes, 50 T capacity • 6 overhead cranes, 150 T capacity • 6 overhead cranes, 20 T capacity • Maximum doors width 36 m • Equipment: welding machines

CNC cutting and automatic shot blast and prime coating machine H-Beam machine

Plan view

Location on yard

Page 5: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m
Page 6: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m
Page 7: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE Piping workshops carbon, GRE, plastic and exotic Function: Preparation of pipe-spools

GRE

exotic carbon

Carbon steel and plastic piping shop

▪ Size: 42 m by 105 m, 8 m height, ~ 4400 sqm ▪ 4 overhead cranes, 2 x 5T, 2 x 10T capacity ▪ Pivot swivel cranes 4 x 2 T ▪ Equipment: carbon; Welding machines Multi angle sawing cutting machines (2) Pipe cutting machine (1) Pipe bevelling machine (2)

Auto welding arms (2) plastic: Butt and fittings fusion tools PE & PP

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Carbon and plastic

Plan view carbon and plastics piping shop Exotic Piping

▪ Size: 42 m by 105 m, 8 m height, ~ 1,900 sqm ▪ 2 overhead cranes, 2 x 10T capacity ▪ Equipment: Welding machines

Multi angle sawing cutting machine Pipe bevelling machines (2) Small tools as per exotic steel type

Carbon and plastic

Exotic

GRE

Plan view

Page 9: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOEGRE Piping

▪ Size: 18 m by 90.6 m, 8 m height, ~ 1,600 sqm ▪ 2 overhead cranes, 2 x 10T capacity ▪ Equipment: shavers, arbors, heating blankets, work benches, clamps etc

central located dust vacuum cleaning system ▪ Area to be used by third party and/or PJOE personnel

Location on yard

Page 10: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls

Size: Yard blasting and painting halls: 81 m by 52 m, 14 m height, ~ 4,200 sqm Pre-treatment at Module Workshop: 36 m by 15 m, 9 m height, ~ 540 sqm 1 set of Block painting halls: 20 m by 40 m, 15 m height, ~ 1,600 sqm New blasting and painting halls: 3 times 36 m by 36 m, 20 m height, ~ 3,888 sqm 1 overhead crane, 5 T capacity Equipment: ▪ Blasting equipment and portable paint spray machines

Climate control equipment Heathers Blasting material recycle equipment

Plan view

Location on yard

Page 11: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE A new facility is under construction with phase 1 being ready end 2010. For location see below. A total of three blocks is being planned for.

phase 1 new blasting and painting facilities

Module hall

The facility is to be fitted with the following features: • Blasting chamber outfitted with abrasive reclaim and dust collection system. • Heaters • Ventilation • Flood lighting

Typical size 36 by 36 meters, 20 meter high. Each block will consist of one blasting hall and one/two painting halls.

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Page 13: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m
Page 14: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m
Page 15: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE Mechanical workshop Function: Preparation of all mechanical items including valves, machined items, drilling

(includes vehicle maintenance area)

▪ Size: 24 m by 68 m, 15 m height, ~ 1,610 sqm ▪ 2 overhead cranes, 10 T capacity ▪ Utilities and air ▪ Equipment: Welding machines Column boring machines (4) Lathe’s (3)

Plan view

Location on yard

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PJOE E&I workshop Function: Preparation of all E&I, F&G, I&C, IT, telecom

▪ Size: 21 m by 22.5 m, 15 m height, ~ 475 sqm ▪ Containerized climate controlled store in warehouse (optional) ▪ Utilities and air ▪ Test facilities as required

Plan view

Location on yard

Page 17: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOE Structural Tubular Workshop Function: Handling of steel plates for rolling and tubular section welding

▪ Size: 78 m by 120 m, 18 m height, ~ 9400 sqm

3 bays ▪ Door size: maximum 18 m width ▪ No of overhead cranes: 7, 5 x 30T, 2 x 10T ▪ Equipment: 5 rollers: 1 MG S.R.L, MG3125V, capacity up to 120 mm, ~ 3 m wide 1 Sertom M.M., EMO 30-80, capacity up to 80 mm, ~ 3 m wide 1 Sertom M.M., EMO 30-30, capacity up to 50 mm, ~ 3 m wide 1 Zibo JiuJiu Machine Co, capacity up to 50 mm, ~ 3 m wide 1 Hubei Ezhong Heavy, capacity up to 60 mm, ~ 3 m wide

CNC flame and plasma plate cutting equipment

Hydraulic Press, 2000 T

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Automatic Longitudinal Welding machines

Plan view

Location on yard

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PJOE Pipe profiling facility Function: Preparation of tube sections for tubular connections

Size:16 m by 16 m, 8 m height, 256 sqm Serviced by gantry cranes, max 50T capacity Equipment: HGG computer controlled, type RBPC 1500 profiling cutting machine Maximum size 1550 mm OD Maximum weight 25T

Plan view

Location on yard

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PJOE Pre-assembly yard area’s (paved) Function: Preparation and welding of pre-assemblies

▪ Size: 200 m by 150 m and 150 m by 135 m, ~ 50,000 sqm ▪ 2 gantry cranes, 35 T capacity ▪ Equipment: Support utilities.

Plan view

Location on yard

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PJOE Tubular joining area Function: Joining of rolled sections to tubulars

▪ Size: 345 m by 50 m, ~ 172,500 sqm ▪ 4 gantry cranes, maximum 50 T capacity, 2 small ▪ 12 Automatic circumferential welding machines ▪ Equipment: Welding machines.

Plan view

Location on yard

Page 22: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m

PJOEWarehouse Function: Storage of materials and supplies, warehousing consumables, E&I equipment

climate controlled storage by container.

Size: 72 m by 120 m, 8 m height, ~ 8600 sqm Equipment: Forklifts, K3 storage software system in use Climate controlled area’s available Includes welding consumables store and treatment equipment Bonded area under consideration

Plan view

Location on yard

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PJOE Plate receiving facility Function: Receiving area plates and girders and apply traceability, inspection

▪ Size: plates for tubulars 195 m by 24 m, ~ 4,700 sqm ▪ plates and girders for modules 192 m by 36 m and 108 m by 21m ~ 9,300 sqm ▪ Serviced by 6 Gantry cranes, 4 x 30T, 2 x 20T capacity ▪ Plate cutting area

Plan view’s

Location on yard

Page 24: PJOE...PJOE Painting and blasting shops Function: One plate and girder pre-treatment shop and three sets of blasting and painting halls Size: Yard blasting and painting halls: 81 m