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Transcript of Our Mission Understanding MTConnect® Exploring the Solution Builder® family Solution Manager ...
THE SOLUTION FAMILY OF PRODUCTS
ENABLING YOUR MANUFACTURING
IMPROVEMENTS
Roadmap
Our Mission Understanding MTConnect® Exploring the Solution Builder® family
Solution Manager Solution Builder Quick Start Platform
Understanding how to get started
Our Mission
Provide a low-cost MTConnect® based family of products for shop floor management and improvements with tools from simple turn-key wizards through full application development environments.
Our ApproachFeature
Standards Based The Solution Builder® SDK interface serves as the reference implementation for client access for MTConnect®
Low Cost Minimal per machine costs for software, hardware and maintenance
Legacy Integration Enabling all legacy machines “No machine left behind”
Turn-key Get running today with simple wizards and snap on sensors - “3 Steps to Management”
Process Management
Production Performance data display, analysis, and control
Custom Solutions Solution Builder® - Investigate, Analyze and Drag and Drop your way to Custom Applications
Own Your Solution Tools enable operations and maintenance personnel to implement, extend and operate your manufacturing improvements
Understanding MTConnect®
MTConnect® Defines “Dictionary” for
machine tool data Communications
Mechanisms to get to that data.
Extensible for Applications MTConnect Client
MTConnect® Agent
Device
NetworkExtensions
Solution Builder® FamilyM
ach
ine
Eng
ineeri
ng
Managem
ent
Quick Start Platform
Solution Builder®
Solution Manager
Virtual Agent
Solution Builder®
Quick Start Platform
Collectors
Controllers
Hardware I/O
Models
Solution Builder® Family Architecture
ConnectionsDevices
Extensions
Solution Manager
Solution Manager
Simple Dashboard for Entire Facility
Production Statistics Counts Rejections Downtime
OEE Hourly / Shift
Historic Trends Real Time Production
Monitoring No Server Required
Solution Builder®
Complete MTConnect® Application Development Environment Data Collection Visualization I/O Connection Controllers
Engineering tool for understanding and developing your applications
Quick Start Platform
Turnkey Platform for enabling MTConnect®
Expandable I/O Open source
MTConnect® Agent/SDK
Enables Legacy and New Machine Tools
Fully MTConnect® Compliant Agent
Quick Start Platform Hardware
Industrial NEMA 3R Enclosure with Fan 110 V Power Conduit and Sealed Connections
Computer - Embedded 1GHz Windows CE Embedded Windows XP Embedded
Expandable I/O Analog Input (4-20ma, +/- 10V) Analog Output (4-20ma, +/-
10V) Digital Input (24V)
Connections Ethernet, USB, RS232, RS485
Getting Started3 Steps to Management
Step 1 : Wire
Step 2 : Auto-Characterize Machines & Parts
Step 3 : Schedule
Simply Manage Your SolutionLive
Production Schedules
Real-Time OEE
Live Production Overviews
Schedule• Day• Shift• Hour• Shift Start Time• Shift Production
Hours Goal• Hour Production
Goal• Shift Production
Goal• Day Production Goal• Current Hour
Production Goal (up till now)
• Current Shift Production Goal (up till now)
• Current Day Production Goal (up till now)
Managing through Information
Production• Day Part Count• Shift Part Count• Hour Part Count• Part Power Per
Day• Part Power Per
Shift• Part Power Per
Hour• Cutting Time Hour• Cutting Time Shift• Cutting Time Day• Handling Time
Hour• Handling Time
Shift• Handling Time
Day
Downtime • Duration• Reason• Start Time• End Time• Down Time Total
Hour• Down Time Total
Shift• Down Time Total
Day• Down Time Reasons
Sorted by Frequency
Rejections• Day Count• Shift Count• Hour Count• Reason• Reject Reasons
Sorted by Frequency
OEE• Real Time
Availability• Real Time
Performance• Real Time Quality• Real Time Overall
OEE
POWERCHARACTERIZATION
A closer look…
Inside Power Characterization
Op1 Op2 Op1 Op2
Cutting Time
Handling Time
Machine Configuration Utility
Op1 Op2 Op1 Op2
Demonstrated Solution Areas
ManualInspection
CNC Operation
Exploration
CMM Operation