ˆˇ˘ ˜˚˛˝˚˙ˆ - Livetools - Australia Machine Tools€¦ · Mill55 Sides on a Horizontal...

TM Rocklock

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All 5th Axis RockLock™ fi xtures utilize industry standard 96mm pull stud spacing ensuringcompatibility with Jergens, Lang, and other systems

The 5th Axis RockLock™ system can be integrated into all risers, pyramids, tombstones or virtually any of your fi xturing needs. Its endless applications are limited only by one’s imagination.

PatentedPatented 21

Medium or Large Vise Top Tooling with Adapter

Available in steel or aluminum

All models feature TiN coated hardened steel bushings and locks

Precise repeatability less than .0003”

All 5th Axis RockLock

Robust single actuation screw

Base or Riser w/ 96mm

Threaded pull studs

Locating boss for

Top toolingVise

pull stud spacing

centering accuracy

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All models feature TiN coated

Robust single actuation screw

96mm pull stud spacing

< .0003" Repeatability

Fits all machine makes and models

Steel locating features

Single actuation

Easy mounting to machine

96mm96mm96mm

43

Top Tooling Quick Change System

RL96-56 RL96-6760

RL96A-411 RL96A-4816

RL96A-90DEGRL96A-3613 RL96A-3003

For more RockLock™ Quick Change optionssee pages 5 - 8.V6105 / V6105M

Large Self-Centering Vise

RL96-679010

RL96A-38

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96mm96mm96mm

R96-D05125Stock under 1”

R96-D115Stock under 3”

R96-D22Stock 2” and above

R96-CER40Round stock up to 1"

R96-DM50Stock 50mm and above

R96-V75100Small self-centering vise

R96-DM12Stock under 25mm

R96-DM25Stock under 75mm

V552 / V562 / V552M / V562MMedium Self-Centering Visesee pages 17-18(Pull Studs sold separately)

V6105 / V6105M Large Self-Centering Vise

R96-D362Stock 3" and above

DV56 / DV510Double Station Vises

R96-D22R96-D22Stock 2” and aboveStock 2” and above

R96-D362Stock 3" and above

Small self-centering viseSmall self-centering vise

DV56 / DV510Double Station Vises

V552 / V562 / V552M / V562M

V6105 / V6105M V6105 / V6105M V6105 / V6105M Large Self-Centering ViseLarge Self-Centering ViseLarge Self-Centering Vise

Double Station Vises

R96-CER40Round stock up to 1"

5 6

RL96S-56 Steel, 100mm / 4” bolt spacingRL96A-56 Aluminum, 100mm / 4” bolt spacing

RL96S-6760 Steel, 60° bolt patternRL96A-6760 Aluminum, 60° bolt pattern

RL96S-679010 Steel, 90° bolt patternRL96A-679010 Aluminum, 90° bolt pattern RL96A-38 Aluminum, 90° and 60° bolt pattern

Integrated Ø 8" x 3” height

RL96A-411 Aluminum, 90° bolt patternIntegrated Ø 11” x 4” height

RL96A-4816Integrated multi-position riser (single / double)100mm height

Aluminum, 90° and 60° bolt pattern RL96A-4816Integrated multi-position riser (single / double)

RL96S-6760

RL96A-411 Aluminum, 90° bolt pattern

* CAD models available for download at www.5thaxis.com* CAD models available for download at www.5thaxis.com

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PatentedPatented

RL96A-39152 Piece multi-position riser (single / double)80mm height

100mm height

RL96A-39152 Piece multi-position riser (single / double)

RisersBase Plates 96mm96mm96mm

Technical Data Size Mounting Material

RL96A-38 Ø 7.95" x 2.95" 4x 1/2-13 or M12 bolts @ 90° on Ø 7.01" or 3x 1/2-13 or M12 bolts @ 120° on Ø 7.01" Aluminum

RL96A-411 Ø 10.87" x 3.94" 4x 1/2-13 or M12 bolts @ 90° on Ø 9.92" Aluminum

RL96A-4816 15.75" x 7.87" x 3.94" 4x 5/8-11 or M16 bolts @ 4.96" x 14.17" Rectangle or 4x 1/2-13 or M12 bolts @ 6.30" x 12.60" Rectangle Aluminum

RL96A-3915 15.00" x 9.06" x 3.15" 4x 5/8-11 or M16 bolts @ 200mm Square Aluminum


RL96S-56 6.14″ x 4.96″ x 1.18″ 2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm Steel

RL96A-56 6.14″ x 4.96″ x 1.18″ 2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm Aluminum

RL96S-6760 6.14” x 6.85” x 1.18” 4x 1/2-13 or M12 bolts @ 60° on Ø 6.7" Steel

RL96A-6760 6.14” x 6.85” x 1.18” 4x 1/2-13 or M12 bolts @ 60° on Ø 6.7" Aluminum

RL96S-679010 6.14” x 6.14” x 1.18” 4x 3/8-16 or M10 botls @ 90° on Ø 7.25" Steel

RL96A-679010 6.14” x 6.14” x 1.18” 4x 3/8-16 or M10 bolts @ 90° on Ø 7.25" Aluminum

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Tombstones

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RL96A-3002 / RL96S-3002Tombstone, 2 sided, 300mm base*, 400mm heightCast iron or aluminum constructionHardened steel bushings and locks

RL96A-3003 / RL96S-3003Tombstone, 3 sided,300mm base*, 400mm heightCast iron or aluminum constructionHardened steel bushings and locks

RL96A-90DEG Aluminum, 90° right angle plate

• Custom multi-position plates available• Call or email the factory for sizes and different confi gurations.

RL96A-3613S1 Aluminum, multi-position plate(single / double)

Sub Plates

RL96A-3613S2 Aluminum, multi-position plate(single / double)

*The RockLock™ system can be easily integrated into other tombstone sizes and confi gurations. Email us a copy of your table drawing and the confi guration you are looking for.

* CAD models available for download at www.5thaxis.com


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96mm96mm96mm

Technical Data Footprint Mounting Material

RL96A-3002 300mm x 300mm Machine Specifi c Aluminum

RL96S-3002 300mm x 300mm Machine Specifi c Cast Iron

RL96A-3003 300mm x 300mm Machine Specifi c Aluminum

RL96S-3003 300mm x 300mm Machine Specifi c Cast Iron


RL96A-90DEG 6.14" x 5.88" x 7.87" RockLock 96mm pull studs or2x 1/2-13 bolts @ 4" or2x M12 bolts @ 100mm

Aluminum

RL96A-3613S1 6.14" x 13.31" x 1.18" 2x 1/2-13 or M12 bolts @ 48mm from center2x 1/2-13 or M12 bolts @ 125mm from center

Aluminum

RL96A-3613S2 6.14" x 13.31" x 1.18" 4x 1/2-13 or M12 bolts equally spaced @ 80mm Aluminum

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R96-CER40

R96-D05125

R96-D115

R96-D22

Top Tooling Metric Top Tooling

R96-DM50R96-DM50

R96-DM25

R96-DM12

R96-V75100

* Height is measured from bottom of base to the top surface of mounted fi xture* CAD models available for download at www.5thaxis.com

R96-D362

* Height is measured from bottom of base to the top surface of mounted fi xture * CAD models available for download at www.5thaxis.com

R96-D362

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PatentedPatented

R96-D05125X2

R96-D05125R96-D05125

R96-D05125X2

R96-DM12

R96-DM12X2

96mm96mm96mm

Technical Data *Overall Height Mounted Fixture R96-D05125 2.63" D05125 - see page 22

R96-D05125X2 2.63" D05125 - see page 22

R96-D115 3.00" D115 - see page 22

R96-D22 3.00" D22 - see page 22

R96-CER40 3.20" CER40 - see page 22

R96-D362 2.225" D362 - see page 22

Technical Data *Overall Height Mounted Fixture R96-DM12 67.4mm DM12 - see page 22 R96-DM12X2 67.4mm DM12 - see page 22

R96-DM25 75.4mm DM25 - see page 22

R96-DM50 76.4mm DM50 - see page 22

R96-V75100 87.9mm V75100 - see page 18

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In process inspection on CMM

Sample Setups

RL96S-3002 RL96S-3003

Custom multi-position plates availableSee website for more products

• Tombstone, 2 sided 300mm• Cast iron or aluminum construction• Hardened steel bushings and locks


Mill sides 4 and 5

Mill 5 Sides on a Horizontal Machine

Mill sides 1, 2, 3

Mill sides 2-5Mill side 1

Multi-position plates 2 to 5 position plates available

Span multiple positions for large part of vise

for vertical / horizontal machines

Patents Pending

Rotate 90°

Mill 5 Sides on a Vertical Machine

Workholding Evolved

[email protected]

RL96A-90DEG Aluminum, 90o right angle plate

QUICK CHANGEFits Lang & Jergens 96mm RockLock BaseRockLock BaseTop Tooling

96mm

RL96A-3613S2

Multi-Position Plates for vertical / horizontal machines 2 to 5 position plates available

RL96S-3002 RL96S-3003

Custom multi-position plates availableSee website for more products



Mill sides 4 and 5

Mill 5 Sides on a Horizontal Machine

Mill sides 1, 2, 3

Mill sides 2-5Mill side 1

Multi-position plates 2 to 5 position plates available

Span multiple positions for large part of vise

for vertical / horizontal machines

Patents Pending

Rotate 90°

Mill 5 Sides on a Vertical Machine

Workholding Evolved

[email protected]

RL96A-90DEG Aluminum, 90o right angle plate

QUICK CHANGEFits Lang & Jergens 96mm RockLock BaseRockLock BaseTop Tooling

96mm

Span multiple positions for a large part or a vise

RL96A-3002 Tombstone, 2 sided, 300mmCast iron or aluminum constructionHardened steel bushings and locks

RL96A-3613S2

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PatentedPatented

Custom tooling packages availableContact us for more tooling package options

Tooling Packages96mm96mm96mm

RL96A-90DEG

Mill side 1Mill sides 1, 2, 3

Rotate 90°

Mill sides 4 and 5

Mill sides 2-5Mill sides 2-5

R96-CER40R96-D05125X2

R96-D115

R96-D22

R96-CER40

V562

Ultimate Tooling Package Includes:

Dovetail CutterMounting Hardware

R96-V75100

RL96-MP

V562 with PS20F pull studs, R96-D05125X2, R96-D115, R96-D22, R96-CER40, R96-V75100, RL96-MP master pallet, mounting hardware,dovetail cutter with inserts

R96-D05125X2

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Centering Spud / Locating Kits

Our locating kits make setups a breeze. The kitsinclude socket head cap screws, t-nuts and a stainless steel locating boss. Metric and inch kits are both available.

Machine make and model required when ordering to ensure correct fi tment.

DMG/MoriHaasMazakOkumaMatsuuraMakinoFeeler

GF MachinesHermleGrobFanucYasdaOKKKitmura

HurcoHardingeNikkenKomaDoosanDatronYCM

Call us to fi nd the correct kit for your machine.

*Custom kits are available if your make or modelis not in our standard offering.

Kits are available for all makes and models:

R96-BlankMachinable RockLock™ Blank

PS20F-4PYSet of 3 standard pull studs with 1 modifi ed pullstud & Poka Yoke

PS20F-PYSingle modifi ed pull stud with Poka Yoke

PS20FPull stud, hardened steelAvailable individually or bulk packs of 20 or 48

RL96-MP Steel, Master Pallet For alignment of radial and axial position

• Precision bore to indicate center• Precision sides to indicate rotation

RL96-MPMaster Pallet

How to locate RockLock™ products:

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Locating Options Accessories96mm96mm96mm

RL96-KD688Kurt Vise Adapter8.75" x 13.31" x .78" Height7.625" Bolt Spacing

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Self-Centering Vises

0.0005" self-centering accuracy

▶▶

Low profi le self-centering vise

Direct mounting with standard spacing to rotary, t-slot, and tombstonesPredrilled for RockLock™ pull studs

Built-in 45° dovetail can be utilized for increased clamping force

Quick change jaws without disassembling vise

Largest leadscrew in its class

R52-DM12

R52-DM25

R52-DM50

RL52A-44RL52S-44

PS16FPull Studs

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PatentedPatented

V75100 75mm x 100mm Metric VisePull studs sold separately

New in 2018! The 52mm system

R52-DM12X2

PS16F

* Height is measured from bottom of base to the top surface of mounted fi xture * CAD models available for download at www.5thaxis.com

The 52mm system52mm system

The 52mm RockLock™ system is now available. If you needa smaller footprint quick change solution, the 52mm RockLock™ system is the answer. Additional quick change plate confi gurations will be available throughout the year.

Predrilled for pull studs

.0005" Repeatability

Jaws are easy to remove

Hardened steel

Large leadscrew


52mm

V75100 75mm x 100mm

Technical Data *Overall Height Mounted Fixture

R52-DM12 51mm DM12 - see page 22

R52-DM12X2 51mm DM12 - see page 22




RL52A-44 103.5mm x 103.5mm x 25mm 82mm Sqaure Aluminum

RL52S-44 103.5mm x 103.5mm x 25mm 82mm Square Steel

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V562 5” x 6” ViseV6105 6” x 10” Vise

V75100 3” x 4” Vise

5th Axis Self-Centering Vises

V552 5” x 5” Vise

V6105M 150mm x 250mm Metric Vise



V75100 75mm x 100mm Metric Vise

5th Axis Self-Centering Metric Vises

V6105M 150mm x 250mm V562M 125mm x 150mm

* CAD models available for download at www.5thaxis.com * CAD models available for download at www.5thaxis.com

V6105 6” x 10” Vise

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PatentedPatented

Technical Data

Size Jaw Width

Clamping Range

Clamping Force

Torque Vise Assembly

V75100 2.95” x 3.94” x 2.21” 2.95” 0-3.94" 3100 lbs @ 45 ft lbs 45 ft lbs

V552 4.95” x 5.0” x 2.90” 4.95” 0-5" 3600 lbs @ 45 ft lbs 55 ft lbs



Technical Data Size Jaw WidthClamping

Range Clamping

Force Torque Vise Assembly

V75100 75mm x 100mm x 56.13mm 75mm 0-100mm 13.50 kN @ 61.01 Nm 61.01 Nm

V552M 125.73mm x 127mm x 73.66mm 125.73mm 0-127mm 16.01 kN @ 61.01 Nm 74.57 Nm

V562M 125.73mm x 152.4mm x 73.66mm 125.73mm 0-152.4mm 16.01 kN @ 61.01 Nm 74.57 Nm

V6105M 149.86mm x 254mm x 93.98mm 149.86mm 0-254mm 16.01 kN @ 61.01 Nm 101.69 Nm

DV510

DV56

2 Small Parts

1 Large Part (up to 5.50” with jaws reversed & fi xed)

Soft Jaws

2 Small or Medium Parts

Soft Jaws

DV510

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Double Station VisesDouble Station Vises DV56 & DV510

B

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D

E

AB

C

D E

Compatible with RockLock™ System

DV510

DV56 Vise Base DV510 Vise BaseDV56 Vise Base

PatentedPatented

DO

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LE VISE

1 Large Part (up to 5.50” with jaws reversed & fi xed)

2 Medium Parts(up to 4.25" with DV56-3R)(up to 3.75" with DV510-3R)

1 Large Part (up to 9.5" with jaws reversed & fi xed)

Double Station Hard Jaw SetDV56-3R with 1" Center Jaw compatible with DV56 & DV510Jaw height 1.275”

Double Station Machinable Jaw SetDV56-MJ Compatible with DV56DV510-MJ Compatible with DV510Jaw height 1.875”

*Jaw sets are sold separately from base

Technical Data Size Jaw Width Clamping Range Clamping Force Torque Vise Assembly

DV56 4.95” x 6.0” x 1.625” 4.95" 0-5.5" 3600 lbs @ 45 ft lbs 55 ft lbs

DV510 4.95” x 10.0” x 1.625” 4.95" 0-9.5" 3600 lbs @ 45 ft lbs 55 ft lbs

DV510-3R with 2" Center Jaw compatible with DV510Jaw height 1.275”

Quick change jaws without disassembling viseRemove center jaw for easy conversionfrom double station to fi xed jaw singlestation

Heat-treated steel construction

Low profi le design(maximize work envelope)

Standard bolt spacing(2x 1/2-13 bolts @ 4" or 2x M12 bolts @ 100mm)

*Jaw sets are sold separately from base

2 Medium Parts(up to 2.25” with jaws reversed)

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Dovetail Fixtures

Technical Data

Overall Width

Overall Height

Min Stock Size

Dovetail Depth

D05125 1.23” .75” .50” .100”

D115 1.48" 1.05" 1.00" .100"

D22 1.95" 1.50" 2.00" .200"

D362 2.95" 1.35" 3.00" .200"

DM12 32mm 19mm 12mm 2.54mm

DM25 37mm 27mm 25mm 2.54mm

DM50 50mm 38mm 50mm 5.08mm

D05125Stock under 1”

D22Stock 2” and above

D115Stock under 3”

DM12Stock under 25mm

DM25Stock under 75mm

DM50Stock 50mm and above

Fixtures

DM12Stock under 25mmStock under 25mm

Stock under 75mmStock under 75mm

DM50D22

Stock under 1”

D115

D05125

D115PFor mil spec picatinny rails

CER40Fits standard ER40 collets for round stock up to 29mm

Technical Data

D05125 D05125

D115 D115

D22 D22

D362 D362

DM12 DM12

For mil spec picatinny rails

D362Stock 3" and above


45° Dovetail angle

Precise repeatability

Hardened steel clamp and body

Small footprint

FIXTUR

ESFI

XTU

RES

Small footprint

Removable locating pins

Unsurpassed clamping force

Steel construction

Single actuation


PatentedPatented

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Vises available for the following palletized systems:

*See website or call for additional makes and models.

• Erowa• System 3R• Matsuura

R96-P4344Includes 12ea D05125

R96-PY6420Includes 4ea D115

Maximize Pallet Effi ciency

This compact pyramid utilizes four DM25 or D115 dovetail fi xtures.

• The small footprint ensures no space is wasted allowing simultaneous machining of four parts

• Run more parts per cycle and minimize pallet and tool changes

• This versatile fi xture can be mounted on trunnions, pallets and machine tables etc

• RockLock™ Mounting

PY30RL96-56 30º angleFor use with 120° tilt

PY20RL96-56 20º angleFor use with 110° tilt

• Pyramids are compatible with 96mm RockLock™ top tooling

• Top tooling can be mounted in vertical or horizontal orientation

• Machine make and model required when ordering to ensure correct fi tment

Ø15.45” ▶▶

3 Sided Vise Pyramid with (3) RL96A-56

Pyramids & Automation Pyramids & AutomationA

UTO

MATIO

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UTO

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ION

PatentedPatented

PM1-DM12Includes 12ea DM12


Includes 4ea D115


For Stock Under 1”

This 4-sided pyramid utilizes twelve DM12 or D05125 dovetail fi xtures. The orientation of the fi xtures on the pyramid ensures optimal tool clearance for multiple parts.

• The modular design allows for fi xtures to be added or removed depending on the length of the workpiece

• This provides maximum amount of fl exibility

• Machine up to 12 parts on this compact unit

• RockLock™ Mounting

2625

Machinable 6061 Aluminum Jaws

Inch

VAJ52 4.95” x 1.95” x 1.35” Compatible with V562 / V552VAJ610 5.95” x 3.00” x 1.85” Compatible with V6105

Metric

VAJ75 75mm x 45mm x 25mm Compatible with V75100VAJ52M 125mm x 50mm x 34mm Compatible with V562M / V552MVAJ610M 151mm x 78mm x 47mm Compatible with V6105M

Machinable 1018 Steel Jaws

Inch

VSJ52 4.95” x 1.95” x 1.35” Compatible with V562 / V552VSJ610 5.95” x 3.00” x 1.85” Compatible with V6105

Metric

VSJ75 75mm x 45mm x 25mm Compatible with V75100VSJ52M 125mm x 50mm x 34mm Compatible with V562M / V552MVSJ610M 151mm x 78mm x 47mm Compatible with V6105M

Dovetail Cutters

DC1750-4545° Indexable Dovetail Cutter, 1” shank

DC1750-6060º Indexable Dovetail Cutter, 1” shank*Compatible with Raptor and other 60º dovetail systems

DC1750-M45° Indexable Dovetail Cutter, 25mm shank

DC1750-M6060º Indexable Dovetail Cutter, 25mm shank*Compatible with Raptor and other 60º dovetail systems

DC1750-BInserts for Dovetail Cutter*Compatible with all 5th Axis dovetail cutters

Accessories AccessoriesA

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RIE

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CESSO

RIES

Threaded Locating Pins

Locating pins are included with every vise.

Replacement locating pins:LP6 - 6mm ODLP8 - 8mm ODLP10 - 10mm ODLP250 - .250” ODLP375 - .375” OD

Thumb Screws

Thumb screws are included with every vise.Fits standard 3/8" drives.

Replacement thumb screws:TS10 - Used on V75100TS12 - Used on V552 & V562TS13 - Used on DV56, DV510, V552M, & V562MTS17 - Used on V6105MTS58 - Used on V6105

Narrow Jaws

Our 3" Narrow Jaws are perfect when requiring a little bit more clearance than the standard 5" jaws.

NT5-S-Compatible with V552 & V562NT5-M-Compatible with V552M & V562M

DJ6 Gripper Jaws

PatentedPatented

Coming soon . . . Anti-lift jaws

DJ6 Gripper Jaws

The DJ6 gripper jaws with built-in 45° dovetails are the perfect accessory for your 6” machine vise. Jaws are heat treated and precision ground for superior repeatability and longevity.

• Fits standard 6" Kurt vise• .100" step depth• 45° built-in dovetail• 55 HRC and TiN coated

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TM Rocklock

5 ht

ˆˇ˘ ˜˚˛˝˚˙ˆ - Livetools - Australia Machine Tools€¦ · Mill55 Sides on a Horizontal...

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