metway.co · Kentex Maynards Halsall Arthur McKay Phoenix/Marcoe Wates Construction Carmel PIP...

metway.co.uk

Metway Electrical Industries was established in 1937 and is still a privately owned family business. Metway has been providing electrical connector solutions for over 65 years to the lighting and electronic sector, now with a range in excess of 20,000 products from simple terminal blocks to surface mount PCB connectors and transformers. The Wiring Systems division was launched in 1999 concentrating on providing a ‘plug & play’ alternative to conventional wiring which has evolved into a rapidly growing business. The inclusion of a full lighting control range ensures that Metway is at the forefront of its market.

Metway’s ability to provide a complete ‘one stop shop’ for both pre-fabricated wiring and lighting control requirements, make Metway the obvious choice for the complete solution. Metway’s head office in Brighton, incorporating a 17,500 square foot warehouse and production facility, is the hub that enables a fast turnaround of orders. A vast stock holding and on-site manufacturing ensures that customer requirements are met.

Metway Electrical Industries Limited

Barrie House, 18 North Street

Portslade, East Sussex BN41 1DG

[email protected]

[email protected]

www.metway.co.uk

Sales +44 (0) 1273 43 1600

Reception +44 (0) 1273 43 9266

Accounts +44 (0) 1273 43 1612

Our aims To supply high quality competitive connector & lighting control solutions to the electrical & electronic industry, backed by high levels of service and technical support. We aim to be the friendliest and most flexible organisation within our industry, providing fast and efficient service to all our customers.

Quality and Service Metway is committed to a policy that will ensure that our customers are provided with products of a consistently high level of quality, reliability, safety and that products are delivered at the agreed time. Metway is also committed to improving service to our customers by exceeding their expectations.

To achieve these objectives the company’s Quality Management System is registered to BS EN ISO 9001:2015. As a means to monitor and measure Metway’s performance a number of indicators are measured and reported at monthly management meetings, with a view to continual improvement. The maintenance of quality is the responsibility of all staff and each is responsible for implementing the requirements of the quality system. Staff are trained in all aspects of the quality system. Rigorous quality control procedures and international product approval provides you and your customers with peace of mind.

Environmental policy Metway accepts its environmental responsibilities and recognises its obligations to contribute to the resolution of global and local environmental issues by reducing its environmental impacts and by taking a leading role in promoting environmental good practice.

Metway will:

• comply with all relevant legislation and codes of practice

• continually seek to improve its environmental performance

• integrate environmental concerns into all planning

• improve staff environmental awareness and understanding

All materials used in our products are non-toxic and have no known detrimental effects on the Environment. Wherever possible we use packaging that is biodegradable or we can arrange for this to be returned to us for recycling or safe disposal.

Please contact us if you have special requirements in this area.

Welcome to Metway

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Contents

P ag e 09

Metway ConnectionCentre

P ag e 18

DALI StandaloneLighting ControlSystem

P ag e 22

Metway Addressable Lighting Control System

P ag e 31

LCM Leads

P ag e 36

BESA Box SocketOutlet Range

P ag e 40

Lead Assemblies

P ag e 48

Modules IncludingTees & Switching

P ag e 5 8

Desk PowerSolutions

P ag e 62

Metway Projects

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Pre-fabricated wiring systems and lighting control

Pre-manufactured wiring systems for lighting and small power have become readily accepted as the preferred means of electrical installation for commercial environments. Flexible wiring systems offer design engineers the flexibility to realise sophisticated systems which would be more costly and difficult using conventional wiring methods. The products can be installed around a more rigid system such as heating and ventilation due to the flexibility of their design. This also ensures that modifications, either during or after installation, are easily achieved.

For the Contractor, the whole concept of flexible wiring systems is to drastically reduce installation times. All components in the system are connected together using industry standard plug and socket ‘G’ Type connectors which are both colour and mechanically coded preventing mismatching. A total “plug & play” solution for lighting, power and control cabling including L.C.M’s (lighting control modules) reduces the requirement for most on site wiring and with minimal components. This also reduces wastage and on site storage.

The client is concerned with minimising installation costs, ongoing running costs and payback periods whilst needing the flexibility in order to change building layouts to accommodate the occupants. The flexibility of the Metway Wiring System and Lighting Control components successfully meets all these objectives. The system can easily be reconfigured to meet the needs of a new tenant due to their simple design.

The Metway Wiring System provides many real benefits to the construction process, including:• Fast installation

• Reduced costs

• Standards compliance

• Simplified maintenance

• Easily reconfigurable

• Recyclable components

• Complete flexibility

• No snagging or wastage

We aim to assist our customers in every way possible, from specifiers, contractors and architects through to end users. Our expertise in project configuration allows us to aid customers with their project specification and to offer the best solution for client requirements. From simple leads to a full system incorporating full lighting control with front end P.C, Metway is able to provide a solution.

Metway can also meet specific demands for the transport of goods to site including deliveries packed by floor, area or room by room to aid installation.

Metway offer the following as part of our customer services:• Pre-tender advice on system configuration

• Drawing take-off and detailed tender / technical submittal

• Autocad electronic drawings

• Configuration management

• Liaison with other manufacturers / suppliers

• Provision of samples

• Data sheets/O&M manual etc

• In house or on-site training

• Next day delivery on stock items

• Full technical support and back up

• Post sales support

• System Commissioning

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Pre-fabricated wiring systems and lighting control

Ensuring complianceOver recent years, the government has been keen to promote the idea of offsite fabrication within the construction industry. Issues of Health & Safety, increasing costs and skills shortages are making these issues more prevalent each year. Government funded studies have been carried out to allow reference points for manufacturers to offer more suitable solutions for these challenges. Metway was involved at core level with a study carried out at the British Research Establishment in 2000/2001. Much information was gained from all the interested parties and it was clear that the desire to see these systems succeed was present. Key ideas were exchanged to make the process more simple and reliable for everyone.

With Metway at the core of developments, new and existing customers can be assured that the best solutions are available. Metway has been deeply involved with the BSI in drafting a standard for Pre-Fabricated wiring systems including components, manufacture, installation & testing and system configuration (BS8488:2009).

All component parts are approved to international standards and factory manufactured assemblies are subject to testing prior to shipment. All component parts are recyclable.

The Metway Pre-Fabricated flexible Wiring System utilises the industry standard range of ‘G’ Type connectors, thus ensuring the system is mechanically polarised and colour coded to prevent mismatching. All components are factory assembled and tested prior to despatch and incorporate a locking system on all interconnecting parts for added security. As the system is “modular” in design configuration and re-configuration is made simple and able to include all forms of lighting control from simple switching to fully addressable intelligent systems from the Metway Wiring Systems range.

Metway’s wiring system connectors comply with the following standards and approvals with utilised latching:• BS 61535 (installation couplers intended for permanent connection)

• EN 60320 (appliance couplers)

• EN 61984 (engaged & disengaged under load)

• VDE 0628 (installation systems)

• Manufactured to ISO 9001 / ISO 14001

• BS 8488:2009 + A1:2010

Compliance with BS61535 standard does not guarantee hazard avoiding non-interchangeability with connecting systems of various manufactures. Metway recommends that it’s connectors are not mated to other manufactures.

From conception to completionWe aim to assist our customers in every way possible, from specifiers and contractors through to end users.

Our expertise in project configuration allows us to aid customers with their project specification and to offer the best solution for client requirements.

Metway prides itself on working at all levels on projects from conception to final completion. Over the years Metway has worked with a large number of key M&E consultants on successful projects in the commercial, industrial & retail sectors with clients such as Marks & Spencer, John Lewis, Debenhams, O2 and BAA.

Metway’s links to the lighting OEM industry enables a close liaison and supply source to some of the UK’s largest luminaire manufacturers from both the Wiring Systems and Connect divisions.

Wiring System contractor customers include:

Spie Matthew Hall N.G Bailey Mitie Engineering T. Clarke Kentex Maynards Halsall

Arthur McKay Phoenix/Marcoe Wates Construction CarmelPIP BancroftImtech Group

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Extender Lead A pre-wired cable assembly of varying length with a male plug & female socket wired at each end allowi n g i tems of equipment to be connected as a final circuit. i.e. looping between luminaires.

Starter Lead

A pre-wired cable assembly of varying length with a female socket at one end and f r ee en d on th e other.

Spider Lead

A pre-wired cable assembly of varying length with a male plug at one end and free end on the other. Usually used to hard wire into a luminaire from a Lighting Control Module (LCM).

Switch Module

A range of pre-wired, pre-assembled connectors housed in a moulded unit to provide inclusion of manual switches and presence detection into the system.

Tee Module

A range of pre-wired, pre-assembled connectors housed in a moulded unit allowing the provision to branch off the circuit. i.e. at each luminaire.

Lighting Control Module

A unit housing pre-wired connectors offering varying degrees of interaction with the connected luminaires, from manual switching, presence detection, dimming and communication.

Presence Detection

Lights will be automatically turned on as a person or persons enter a room or area by the use of a Presence Detector and they will be turned off automatically after a set time when movement has not been detected. ( Auto On Auto Off )

Absence Detection

Absence detection is operated by way of a light switch, when a person or persons are entering a room or area they should operate the light switch as normal, when leaving the room or area they can either operate the switch or leave the Absence Detector to turn the lights Off after a set time when movement is not detected. ( Manual On Auto Off )

Digital Addressable Lighting Interface) (DALI) and Digital Signal Interface (DSI)

A dimming/communicating protocol used to alter the light output of a luminaire from a compatible sensor or control equipment.

PIR Detectors

Passive Infrared Detection, suitable for smaller offices and spaces. Operated by movement and body heat.

Microwave or HF Detectors

Microwave or High Frequency detectors are better used for larger open areas, offices and corridors or where detection of smaller movements is required. They can detect through stud partition glass and some doors, so careful consideration to their placement is required.

Female Connector

The female connector has split hollow tubes. Power always comes from the female. It is fully shrouded insulated to prevent touching the live pins, thus preventing electrical contact.

Male Connector

The male connector always receives power from the female. The metal pins are clearly visible.

Definitions

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Presence v Absence

A need for energy efficiency lighting control is becoming very much apparent.

Research recently conducted by CIBSE suggests that energy used for lighting in offices could be as much as 32%. An excellent way to reduce these costs is to use lighting controls.

Presence and Absence detectors are designed to pick up smaller movements, and sometimes referred to as ‘Occupancy sensors’ and are not to be confused with Motion detectors. Motion detectors are designed to be used in ‘Motion’ areas such as stairways and corridors.

Absence detection – The user has to manually switch on the lights or lighting by the way of a switch or switches, rather than being detected by the detector. The lights or lighting is then automatically switched off after a timed period of non-presence detection or they can be switched off by the switch upon exit.

Absence detection generally provides a greater energy and cost saving.

Area’s where you would consider using Absence detection are:

Meeting rooms, Board rooms, Presentation rooms, Classrooms and Individual offices.

Presence detection – The light or lights are automatically turned on by the detector when Presence is detected, they will turn off automatically after a timed period of non-detection.

Presence detection is in some cases cheaper to install as no switches are required.

Area’s where you would consider using Presence detection are:

Toilets, Bathrooms, Cupboards and Storerooms.

Both are designed to reduce the amount of energy that lighting uses, as the lights are only switched when there is presence and they both switch off when non-presence is detected.

They will not only give you considerable energy savings but also increase the lifetime of the light fitting or fittings.

Absence Detection

Presence Detection

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Typical Installation

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Which system to choose?

At Metway Electrical Industries we have several different Lighting Control options to cater for most lighting control requirements. The

following pages summarise the benefits, applications and criteria of each option to allow you to choose the most suitable system. The

following three systems all utilise dual latching luminaire outputs complying with LIF requirements and preferred industry practise. More

details are available on our website or by phone from our sales office. Metway can also quote based on lighting layout drawings and a

specification. This would include all Lighting Control Modules, presence detectors and leads, producing a fully costed solution.

Metway Connection Centre System (MCC)

Standalone system. Quick and easy to install with usually no commissioning required

8 output and 10 output variants available. With two separate presence detector inputs. Units can also be wired in parallel to have multiple boxes controlled together (providing these oblige to the Amperage restraints)

Suitable for dimming and non-dimmable applications. Different presence detectors and luminaire leads can be used for either d i mmi n g or swi tch i n g ar r an g emen ts

Presence or Absence detection. We can supply presence detectors with additional cabling and plug to allow the introduction of an override or absence switch.

1 or 2 channel applications. The MCC can be installed to accommodate all the outputs switching together or split to have two halves switched separately (8 way MCC split to 2x 4 way & 10 way MCC split to 2x5 way) see MCC section.

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Metway Standalone DALI System (MDCC)

12 outputs. For use with individual DALI luminaires.

Use with DALI Ballasts luminaires. This system communicates with each luminaire via the DALI protocol to allow individual grouping of each light fitting depending on the desired layout. For example this allows for fittings nearest interactive whiteboards to be grouped and switched separately.

Graduated Dimming. This allows for rows of luminaires to dim at different percentages parallel to the window (see example) and reduces the need for a photocell per row of lights.

Future Proof. Via the installation of network cabling and minimal additional control equipment this option can become a fully communicating system.

Plug and play installation. Simpler installation with all items supplied with plugs for quick and accurate installation.

Simple on site configuration. The individual set up of each room can be done by the installers using a simple programming remote to group the luminaires as required.

(Metway commissioning also available).

Metway Fully Addressable DALI System

10 individually addressable outputs. Each Lighting Control Module has 10 outputs and 4 switch inputs to cater nearly every required scenario.

Fully communicating. This allows occupancy information to be shared between the presence detectors to keep any essential lighting on if required.

Can communicate without the need for DALI ballasts. Although the system will normally communicate using the DALI protocol it can also work using its own open network allowing the use of DSI ballasts or switching only luminaires.

Emergency Monitoring. If required this system allows for emergency monitoring with fault reporting.

Head End P.C. available. For integration with a building management system.

Commissioning. Commissioning will be carried out by a Metway Commissioning Engineer.

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The MCC Connection Centre lighting control module from Metway offers a wealth of new features to benefit the installer and specifier alike. It is the simple, flexible and cost effective solution for your lighting installation. The MCC connection centre unit comes in a 10 and 8 output configuration with dedicated PIR inputs. It features dual side latching luminaire outputs and PIR inputs, dual channel dimming and dual channel switching. The robust moulded low profile construction allows for simple single fix installation and loop in termination of cabling. The unit also features pluggable switch inputs which combine dimming and switching of detectors on individual channels. The switch inputs can also be used to facilitate absence control.

• 12A max load

• 8 and 10 output units

• Dual channel switching

• Dual channel dimming

• Pluggable PIRs with dimming capability

• Dual Latching outputs

• Pluggable communicating detector options

• Single fix moulded construction

• Available in black/blue & black/grey configurations

• All lead configurations available from stock

• Designed and manufactured in Great Britain

Metway Connection Centre

Lighting Control Modules

8 output black / blue MCC8B

8 output black / grey MCC8G

10 output black / blue MCC10B

10 output black / grey MCC10G

MCC

MCC Connection Centre SystemMCC10 / MCC8

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Metway Connection Centre Applications

1 Channel Switching

One Connection Centre can be partnered with up to two switching presence detectors allowing either detector to switch the luminaires.

2 Channel Switching

By removing a pre-installed link in the Connection Centre the unit can be used as a two channel box therefore controlling two different rooms with separate presence.

2 Channel Switching & Dimming

By utilising a dimmable and a switching presence detector with the connection centre this can allow the luminaires adjacent to the window to dim as per the natural light levels with all the luminaires being switched via presence.

2 Channel Dimming

Where two separate dimmable areas are required this can be accomodated with one Connection Centre paired with two dimmable presence detectors by removing the pre-installed links inside the MCC. This will allow two areas to be dimmed separately as per the natural light levels.

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Cable 1.00mm LSOH white

Prepared Outer sheath stripped 70mm Inner cores stripped and ferruled

Connector rating 16A

Latching Dual side latching

Compatible LCM’S Metway MCC Connection Centre

Metway Connection Centre Leads

6-Pole G Type Black / Blue side latching – male to free end

Length 6 core 5 core 4 core 3 core

1m MCC661 MCC651 MCC641 MCC631




5 m MCC665 MCC655 MCC645 MCC635



CRPHS5 Infrared Programming Handset

The CRPHS5 is a compact infrared handset used for the basic programming of IR enabled Metway products.

Pointing the HandsetYou must point the handset directly at the device that you want to control or program. When programming a device it is only necessary to point the handset when ‘sending’ a new setting.

Sending settings to a device

To send the programming parameters to the device follow the table on the datasheet supplied with the product. The shift key is used to access the parameters in red and blue text. The Send LED flashes once to signify that a setting has been sent.

BrownGreen & YellowBlue

LiveE ar thN eutr al

BlackW h i teRed

Maintained LiveDSI DimDSI Dim

Black

Grey

CRPHS - LCD Programming Handset

The CRPHS is a compact infrared handset used for the operation, configuration and programming of Metway lighting control products that have the ability to be programmed via IR. The handset has the following features: USB port: the USB connection can be used for saving device settings, updating the handset’s software and as a direct programming connection for certain product ranges.

Macros: create and save settings that can be recalled to program devices. Readback: to read the settings from a device.

Programming is achieved by selecting the parameter to be programmed from the appropriate menu and then transmitting the setting to a device by pressing the send button.



BlackW h i teRed

EM (Live)DSI DIM 1/DALI 1/ DIM -DSI DIM 2/DALI 2/ DIM +

Black

Blue

Also available in Black/Grey configuration

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The MCCPIR (passive infrared) presence detector provides automatic control of lighting loads with optional manual control. The output channel comprises a mains voltage relay capable of simple on/off switching.

Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight.

All functionality is fully programmable using an IR handset.


MCCPIR Presence Detection Passive Infrared - Ceiling PIR Presence/Absence Detector

UHS7 User handset override on/off, lux up and down

CRPHS5 Basic programming handset

CRPHS Full function programming handset

Ancillary items

Operating voltage: 220 - 240v AC

Load: 10A

Time out period: 10 secon d s - 9 9 mi n utes

Light level: Light to dark

Terminal capacity: 2.5mm

Cut out: 64mm d i ameter

Material: Flame retardent ABS

Technical details

MCCPIR03P c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR05P c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR03PAB c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCPIR05PAB c/ w 5 m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCPIR S tan d alon e

Part numbers and applications

Dimensions in mm

Detec�on pa�ernSensi�vity maximum Detector head set at 0 degrees

2.8m

6-7m

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The MCCPIR - DD (passive infrared) presence detector provides automatic control of lighting loads with optional manual control.

Output Channel 1 comprises a mains voltage relay capable of simple on/off switching, while Output Channel 2 provides dimmable control of either DALI or DSI type ballasts.

Functioning as a presence detector, the unit can turn lights on when a room is occupied and off when the room is empty. Optional settings allow lights to be turned off in response to ambient daylight, or to implement a maintained illuminance (daylight harvesting) system.

The flexibility of having two channels and two switch inputs allows the following example scenarios:

Dim an outside row of luminaires whilst internal fittings are switched.

Provide absence detection for two separate channels.

Maintained illuminance system with manual up/down controls.



MCCPIR-DD Presence Detection ( Passive Infrared ) Ceiling PIR Presence Detector - DALI / DSI Dimming




Ancillary items


Load: 10A



Dimming: Up to 20 dimming ballasts ( dimming version )




Technical details

MCCPIR03PDD c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR05PDD c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCPIR03PDDAB c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCPIR05PDDAB c/w with 3m lead and 6 pole plug for use with PIRM06GST

MCCPIR - DD S tan d alon e


Dimensions in mm


2.8m

6-7m

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The MCCMW3 microwave presence detector provides automatic control of lighting loads with optional manual control.

The MCCMW3 detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.

The output channel comprises a mains voltage relay capable of simple on/off switching.


The MCCMW3 has a unique adjustable sensor head that allows the area of detection to be optimised for the application.



MCCMW3 Presence Detection Microwave - Ceiling Presence / Absence Detector




Ancillary items


Load: 10A





Technical details

MCCMW303PMicrowave detector c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW305PMicrowave detector c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW303PABMicrowave detector c/w 3m lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW305PABMicrowave detector c/w lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW3 S tan d alon e


Dimensions in mm


2.6m

15m

2.6m

30m

Detec�on pa�ern - CorridorsSensi�vity maximum Detector head set at 80 degrees

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Load: 10A



Dimming: Up to 20 dimming ballasts ( dimming version )




The MCCMW3-DD microwave presence detector provides automatic control of lighting loads with optional manual control. The MWS3A-DD detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.




Dim an outside row of luminaires whilst internal fittings are switched: • Provide absence detection for two separate channels

• Maintained illuminance system with manual up/ d own con tr ols

The MCCMW3-DD has a unique adjustable sensor head that allows the area of detection to be optimised for the application.



MCCMW3-DD Flush Mount Microwave Detector - DALI / DSI




Ancillary items

Technical details

MCCMW303PDDMicrowave detector c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW305PDDMicrowave detector c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW303PDDABMicrowave detector c/w 3m lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW305PDDABMicrowave detector c/w 5m lead and absence switch and 6 pole plug for use with MCC8/10

MCCMW3-DD S tan d alon e



2.6m

15m

2.6m

30m

Detec�on pa�ern - CorridorsSensi�vity maximum Detector head set at 80 degrees

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The MCCMW6 microwave presence detector provides automatic control of lighting loads with optional manual control.

The MCCMW6 detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.

The output channel comprises a mains voltage relay capable of simple on/off switching.




MCCMW6 Ceiling Presence/Absence Microwave Detector




Ancillary items


Load: 10A

Time out period: 10 secon d s to 9 9 mi n utes





Technical details

MCCMW603P c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW605P c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW603PAB c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW605PAB c/ w 5 m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW6 S tan d alon e


Dimensions in mm


2.8m

12-16m

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The MCCMW6-DD microwave presence detector provides automatic control of lighting loads with optional manual control. The MCCMW6-DD detects movement using a highly sensitive microwave detector. This works by emitting low power microwave signals and measuring the reflections as the signals bounce off moving objects.




• Dim an outside row of luminaires whilst internal fittings are switched

• Provide absence detection for two separate ch an n els

• Maintained illuminance system with manual up/d own con tr ols



MCCMW6-DD Ceiling Microwave Presence Detector DALI




Ancillary items


Load: 10A

Time out period: 10 secon d s to 9 9 mi n utes


Dimming: up to 20 dimming ballasts ( dimming version )




Technical details

MCCMW603PDD c/w 3m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW605PDD c/w 5m lead and 6 pole plug with side latch for use with MCC8/10

MCCMW603PDDAB c/ w 3m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW605PDDAB c/ w 5 m lead an d ab sen ce swi tch an d 6 pole plug for use with MCC8/10

MCCMW6 - DD S tan d alon e


Dimensions in mm


2.8m

12-16m

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Metway Standalone DALI SystemMDCC12

The Metway MDCC12 connection centre provides a simple way to integrate presence detectors and DALI compatible luminaires using industry standard 6 pole black blue connectors.

Up to 2 detectors can be connected and up to 12 luminaires dependant on the control philosophy required, manual override switches can also be incorporated.

Up to 4 MDCC12 can be networked together via the DALI output.

• 16A max load

• 12 lighting outputs

• Single or multiple pluggable PIRs

• Dual latching ‘G’ type connectors

• Occupancy and presence detection

• Daylight dimming

• Various switch configurations, option for wall switch control

• Ideal for classrooms, meeting rooms and offices

• Simple and straight forward commissioning

• Single fix moulded construction

• Future proof

• Designed and manufactured in Great Britain

12 output black / blue MDCC12B

12 output black / grey MDCC12G

Part Numbers

Operating voltage: 230v 50Hz ( UK & EU )

Product rating: 16A

Recommended circuit protection: 10A

Maximum load per output: 16A

Maximun total load: 16A

Supply terminal capacity: 4.00mm2 ( 2x2.50mm2 )

Dimming terminalcapacity: 4.00mm2 ( 2x1.50mm2 )

Case material: Polycarbonate VO

Case finish: Lightly sparked, black

Technical details

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Typical Installations

Classroom Setup –

Single Sensor, Daylight Dimmimg with Offsets

A typical school classroom with DALI light fittings arranged typically in 3 rows from the principal window.

A single DALI SmartSensor provides occupancy detection and constant light control for the whole classroom.

Classroom Setup –

Three Sensors, Row-by Row Daylight Dimming

Three SmartSensors each provide local dimming control for its respective row of lamps as well as a shared occupancy control to the entire room.

Single-retractive switches provide ON / OFF / DIM UP / DIM DOWN override for main room lighting and optional whiteboard, which may be located anywhere in the room.

Classroom Setup –

Two Sensors, Row-by Row Daylight Dimming

Two SmartSensors each provide local dimming control for its respective row(s) of lamps as well as a shared occupancy.

Single-retractive switches provide ON / OFF / DIM UP / DIM DOWN override for main room lighting and optional whiteboard, which may be located anywhere in the room.

Meeting Room Setup –

Single Sensor, Dual-Zone

A meeting room or office with DALI light fittings arranged typically in two zones x two rows (maybe more or less) from the principal window.

A single DALI SmartSensor provides occupancy detection and constant light control for the whole room.

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SmartSensor Advanced DALI Lighting Sensors With ControlSmartSensor™ has been developed to provide a cost-effective DALI sensor with a wide range of functions, coupled with a high level of performance.

Housed in a compact moulded enclosure, SmartSensor can operate as part of a managed DALI lighting network, or function as a versatile stand-alone sensor with extensive control capability.

As a stand-alone sensor, the unit is configured using a simple, user-friendly infrared remote control, with coloured LEDs on the sensor providing feedback for all commands. As part of a networked system, the sensor settings are managed by a DALI area controller.

The heart of the sensor is a powerful 32-bit ARM processor, capable of controlling one or two zones of lighting, coupled with a high performance PIR sensor and a smart power management system that maximises performance while minimising power consumption. Sophisticated digital signal processing techniques provide excellent sensitivity while discriminating between real movement and unwanted false triggers.

The sensor can optionally provide two wall switch inputs, eliminating the need for a separate switch bus coupler.

• Occupancy and light level sensing

• Wall switch inputs (MDSS7S only)

• Operates standalone or as part of a managed lighting system

• Supports a wide range of control strategies including occupancy, constant light, scenes

• Very low power consumption

• Infra-red remote control available

• Status feedback via coloured LEDs

• Designed to conform to DALI2 draft standard (Draft EN 62386-301/302/304)

• Highly sensitive with advanced digital filters to give excellent resistance to false triggering

• Designed and manufactured in Britain

Supply voltage: 13-21V DC via DALI bus, as per BS EN 62386-101:2014

Current consumption:<2.5mA (max, normal operation), <1.5mA (typical), 7mA (max, commissioning mode)

Presence detection: Dual-element Pyroelectric detector, 3 stage digital filter

Light level detection: Digital light sensor, 0 - 60,000 lux, 2 lux steps

Enclosure material: Moulded thermoplastic, non-flammable to UL94 V0

Cutout: 44mm

Weight: 75 g

Operating temperature: 0 to 55 °C

Technical details

MDSS7S - Standard lens, DALI plus 2 switch inputsMDSS7 - Standard lens, DALI only

Detec�on pa�ern - Mid Sized OfficeSensi�vity maximum Detector head set at 0 degrees

2.6m

7m

21

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MDCC Metway Lead and Controller

The SmartSensor Remote Control (MDSSR) provides a simple, low-cost method to configure the SmartSensor range of DALI multisensors. It can also allow a user to remote control lighting managed by SmartSensor. Compact and easy to use, MDSSR is smaller than a credit card and slips easily into the pocket. Supplied in a plastic pouch with a Lithium coin battery and Programming Guide.

Functions:

As an installation remote control:• Select operating mode / application use case;• Discover, address and group light fittings;• Assign sensors to control groups;• Set hold time / lux level / comfort level;• Enable / disable features;• Test and verify setup

As a user remote control*:• Command Lights on / off• Dim up / dim down• Recall any of 9 preset dimming levels* Requires user remote function to be enabled during setup

MDSSRSmartSensor Remote Control

Technical details

Cable1.00mm LSOH white (also available in 1.5mm LSOH white)




Compatible LCM’SMetway MCC Connection CentreMetway MDCC DALI controlledConnection Centre


Length 6 core 5 core

1m MCC661 MCC651

2m MCC662 MCC652

3m MCC663 MCC653

4m MCC664 MCC654

5 m MCC665 MCC655

6m MCC666 MCC656

7m MCC667 MCC657 BrownGreen & YellowBlue


BlackW h i teRed


Black

Blue

Wiring configuration

Black Live ( L1 )Earth ( E )Neutral ( N )

BrownGreen / YellowBlue

Blue EM Live ( L1 )DSI DIM 1/ DALI 1/ DIM -DSI DIM 2/ DALI 2/ DIM +

BlackW h i teRed

Technical details

Band Infrared, 38kHz modulation

Battery Lithium Coin Cell CR2025

Dimensions 85 x 39 x 7 mm

W ei g h t 15g including battery

22

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Metway Fully Addressable DALI SystemMA-DS10LCM10-S5

The Metway MA-DS10LCM10-S5 uses DALI protocol to control up to 10 channels from one controller and incorporates five relays per channel to switch non-DALI fittings.

The MA-DALILCM10-S5 enclosure has been designed for ease of installation and set up with ‘Z’ bolt fixing rails provided on the rear and all connections to the unit can be pre-wired.

Lighting can be programmed into groups, with multiple group capability.

A removable memory module facilitates fast configuration of a replacement LCM should that be needed. In other words, should an LCM need to be replaced for any reason, no reprogramming is necessary, simply remove the memory module and reinsert it into the new Controller.

• 10 x 6 pole sockets to connect fittings

• Internal hardwired CAN connections

• 3 x RJ12 for PIRs and Scene Plates

• 10-pin hardwired connector for 8 volt-free inputs

• 10 x DALI outputs or 5 x DALI outputs and 5 x Switching

outputs

• There is also an integral emergency relay

Operating Voltage 90-220V AC, 50Hz

Power consumption Off load 1.2 wattsAll channels on 2.2 watts

Internal fuse Int 1AT

Load total max 10A

Load per channel 6A

Case material Flame retardent ABS

Operating temperature -10 to +50°C

Max humidity 90% RH non-condensing

Max no. of Scene Plates/ PIRs 10

Inputs 8 clean con tact

Field comms CAN BUS 2 x 2 x screw terminals +1 internal screw ter mi n al

Local comms CAN BUS 2 x RJ12 P r e ter mi n ated

Luminaire connection 6 pole, Live, Earth, Neutral,emergency Live,D- D+

Configuration memory (removable) 256K (non-volatile)

Technical details

23

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DALI Broadcast Lighting Control ModuleMA-DD1LCM10/M

The Metway DALI Broadcast LCM MA-DD1LCM10/M is used to control up to 10 channels.

Each channel can be programmed for:• Relay only• DALI only• DALI + relay• Relay or DSI• 0- 10V• 1- 10V

The DALI Broadcast enclosure has been designed for ease of installation and set up with ‘Z’ bolt fixing rails provided on the rear and all connections to the unit can be pre-wired.

A removable memory module facilitates fast configuration of a replacement LCM should that be needed. In other words, should an LCM need to be replaced for any reason, no reprogramming is necessary, simply remove the memory module and reinsert it into the new Controller.

• 10 x 6 pole sockets to connect fittings

• 3 x RJ12 for PIRs and Scene plates

• 10-pin hardwired connector for 8 volt-free inputs

• There is also an integral emergency relay

• Internal hardwired CAN connections

Supply Voltage 90 - 240 V AC 50Hz

Power consumption per module Off load 1.2 wattsAll channels on 6.2 watts

Internal fuse Int 1AT

Load, Total Max 10A

Load, per channel 6A

Case material Flame retardent ABS


Max Humidity 90% RH non-condensing

Max no. of Scene Plates/ PIRs 15

Inputs 8 clean con tact

Field comms CAN BUS 2 x screw terminals +1 internal screw terminal

Local comms CAN BUS 2 x RJ12 P r e ter mi n ated

Luminaire connection 6 pole, Switched Live, Earth, Neutral, emergency Live, D- D+


Technical details

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The Metway MA-DALI64 Gateway Module provides an interface between DALI lighting products and our addressable control system. The module acts as a fully functional DALI addressable product with 64 individually programmable addresses. Each address can be a DALI luminaire, DALI emergency inverter, DALI PIR sensor, DALI controlled relay or DALI scene set plate.

The MA-DALI64 is DIN rail mounted and enclosed in a steel powder coated enclosure wired to industry standard terminals. The enclosure can also be supplied with a 20A, 5-pole female connection for a modular solution.

Twin MA-DALI64 units (i.e. with 128 addresses) is also available.

A removable memory module facilitates fast configuration of a replacement LCM should that be needed. In other words, should an LCM need to be replaced for any reason, no reprogramming is necessary, simply remove the memory module and reinsert it into the new Controller.Features include:

• Max 64 individually addressable outputs

● Supports luminaires with multiple ballasts

● Control and fault feedback indication per luminaire

● Allows ballasts to be grouped for faster control

● Removable plug-in memory card

● DALI Invertor compatible

All DALI devices require 1 address except PIRs in light detection mode which require two.

Operating Voltage 90-220V AC, 50Hz

Power consumption 1.2 watts

Internal fuse 1AT IP20

Case material P owd er - coated steel


Max Humidity 90% RH non-condensing

Max no. of Scene Plates/ PIRs 15 on 4-wire DALI 10 on 2-wire DALI

Field comms CAN Bus internal screw ter mi n als

Local comms DALI Bus screw terminals


Technical details

MA-DALI 64 Gateway Module

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Addressable Area ControllerMA-AC

The Metway Area Controller enables manual duration testing of the emergency lighting system, and also provides an override ‘On’ facility for luminaires. These facilities are controlled by a key switch.

The Area Controller has 6 clean-contact mains-rated outputs. The Area Controller also has 2 clean-contact inputs which can be used for fire override ‘on’ or alarm system override ‘off’.

The MA-AC provides over-ride facilities for key switch commands; standard functions provide an ‘Emergency Test’ and an ‘Override All On’. It also features important test features, allowing a lighting control network to be checked before commissioning. In other words, the integrity of the installation can be checked when the network wiring is completed, and the lighting system fully working. All DALI strings are also tested. This protocol allows the building lighting to be functional before a Category B fit out but without commissioning costs.

Supply Voltage 90 - 230V AC

Power consumption 2 watts

Input 2 V olt f r ee

CAN bus connector S cr ew ter mi n al

Technical details

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The Metway Remote PIR Controller MA-HHI/R-PIR is highly flexible and communicates with the lighting control network through a PIR.

Upto 8 buttons can be configured to do any control task that can be performed by the PIR from scene changes, over rides or dimming to heating or window blinds.

The PIR Remote can be programmed with an address from 1 to 16 so that it is tied uniquely to a particular PIR and will not interfere with or communicate through any other PIR.

In an open plan office environment, for instance, the remote will only control a particular zone and will not interfere with lights in an adjacent area.

The remote can be supplied with a custom label so that if one button was programmed to, say, turn on the heating, this function would be marked as such on the label.

Also, if fewer functions than 4 were required buttons would simply be eliminated from the label graphics.

MA-HHI/R-PIRRemote PIR Controller

This Metway Scene Plate Remote MA-HHI/R-7B - performs the functions of a scene set control plate, which is used with our plug in and hardwired control modules to control different lighting groups at different levels as well as some other non-lighting functions.

Working with any scene set control plate, the seven buttons on this remote mimic the buttons on the scene set plate.

Using the remote you can call Scenes 1 – 4, Raise, Lower, and Off.

The Off button can also be programmed to a scene value.

By pressing and holding buttons 1 – 4 you call scenes 5 – 8.

The remote requires no commissioning, but it requires a programmed scene set control plate to work with.

MA-HHI/R-7B AddressableSystem Scene Plate Remote

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6-Pole G Type Black / Blue, Black SideLatching Cover, male – free end

6-Pole G Type Black / Blue, Red Side LatchingCover, male – free end, for emergency lighting

Technical detailsCable 1.00mm LSOH white




Compatible LCM’S Metway Addressable System



BlackW h i teRed

Maintained liveDSI DIM 1/DALI 1/ DIM -DSI DIM 2/DALI 2/ DIM +

Black

Blue





BlackW h i teRed


3m BL663LCR BL643LCR

5 m BL665LCR BL645LCR

7m BL667LCR BL647LCR





Compatible LCM’S Metway Addressable System





BlackW h i teRed



BlackW h i teRed

Maintained liveDSI DIM 1/DALI 1/ DIM -DSI DIM 2/DALI 2/ DIM +

Black

Blue


3m BL653LCB BL633LCB

5 m BL655LCB BL635LCB

7m BL657LCB BL637LCB

28

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Our Scene Set Control Plates are used with our plug in and addressable control modules to permit the control of different lighting groups at different levels.

From the plate you can call Scenes 1 - 4, Raise, Lower, and Off. The Off button can also be programmed to a scene value. You press and hold buttons 1 - 4 to call scenes 5 - 8. Functions are identical on the Architrave Plate except that that there are 2 fewer buttons.

Control plates have blue LED back lighting for location and scene identification, and scenes can are programmed via hand-held programmer, wirelessly via Bluetooth from a PC, or by using the buttons (eliminating the need for specialist equipment).

These Scene Set Plates match our Switch Plates and conform to a standard single-gang plate profile,fitting 25mm surface or flush mounted back boxes. A Wandsworth Group Series 2 range of control plate is used and the standard finish is brushed stainless steel. However, any other plate finish from the Series 2 range can be substituted. Switch Plates from our architrave range can also be requested.

Connection to the system is by 4-core cable with a push on-male plug to the scene set plate and an RJ12 connector to the LCM.

Addressable System Scene Set Plates

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The MA-DALIPIR presence detector is a sensor for automatic lighting control. It detects movement using a PIR sensor, which updates the light controller using a DALI interface.

When an area is no longer occupied, the device times out after a configurable period. This detector features our Progressive Sensitivity function to eliminate false triggering. There is also an integral lux detector, enabling the sensor to control daylight linking.

Daylight linking can be configured either to keep lights off when there is sufficient ambient light, or used as part of a closed loop to maintain a pre-set luminance level in a dimmable system.

When using the lux detector, an extra DALI address is assigned to the unit. Being DALI, the device ID is randomised during commissioning, and there is a visual alert showing when a device has not been addressed.

The walk-test mode, indicated by a built-in LED, helps when configuring the detector. The MA-DALIPIR is connected via a screw terminal on the rear in a standard DALI two wire configuration, powered from the data line.

However, for applications where the current drain would be too high for the bus to be sustained, PIRs can be powered from the DALI64 using a 4-wire connection. This neat, compact PIR is an ideal choice for mounting in trunking or on luminaires, and where aesthetics are important.

The MA-DALIPIR can also be specified with custom painted bezels to further help the sensor blend into the sur f ace on wh i ch i s i t moun ted

Supply Voltage 10 - 18V DC

Power consumption per module 120mW

Range 5m at 2.8m ceiling height

Max number of devices(two wire connection) 10

Max number of devices(four wire connection) 15

Fitting hole size 41mm

Material (body of unit) Flame retardent ABS

Material (clear lens) Clear acrylic (PMA)

Colour RAL9010

Temperature range -10 to +35°C

Max humidity 90% CH (non-condensing)

P i n 1 Power supply (four wire mode)

P i n 2 Power supply (four wire mode)

P i n 3 DALI bus

P i n 4 DALI bus

Technical details

General Information

Detection pattern:

Circular, approx.6m diameter when PIR is mounted at a height of 2.8m.

Case/holder material:

Flame retardant ABS.

DALI numbers and address information:

One DALI address is allocated to each PIR sensor along with one additional address if the photocell detector is used. There is a visual alert if a unit is unconfigured. Up to 10 DALI sensors can be connected on a 2-wire system, and up to 15 on a 4-wire system.


2.8m

5m

MA-DALIPIRPassive Infra-Red Detector

30

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MA-CANPIRPassive Infra-Red Detector

The Metway MA-CANPIR passive infra red detector is a sensor for automatic lighting control.

It detects movement using a PIR sensor, which updates the light controller using a CAN bus interface.

When an area is no longer occupied, the device times out after a configurable period.

This detector features our Progressive Sensitivity function to eliminate false triggering.

There is also an integral lux detector, enabling the sensor to control daylight linking.

Daylight linking can be configured either to keep lights off when there is sufficient ambient light, or used as part of a closed loop to maintain a pre-set luminance level in a dimmable system.

Connection is made by RJ12 connectors on the back of the unit; there are two of these to allow easy onward connection.

Device ID is set during commissioning using an IR tool, and there is a visual alert to show when a device has not been addressed.

The walk-test mode, indicated by an LED, helps when configuring the detector.

This neat, compact PIR is an ideal choice for mounting in trunking or on luminaires, and where aesthetics are important.

The MA-CANPIR can also be specified with custom painted bezels to further help the sensor blend into the surface on which is it mounted.

RJ12 Lead required.

P ar t N umbe r s5m RJ12-5m10m RJ12-10m

Supply Voltage 9 - 30V DC

Power consumption per module 18 0mW

Range 5m at 2.8m ceiling height

Max number of devices per subnet 10

Fitting hole size 41mm

Material (body of unit) Flame retardent ABS

Material (clear lens) Clear acrylic (PMA)

Colour RAL9010

Temperature range -10 to +35°C

Max humidity 90% CH (non-condensing)

P i n 1 Supply voltage

P i n 2 Ground

P i n 3 CAN Low

P i n 4 CAN High

P i n 5 Ground

P i n 6 Supply voltage

Technical details

General Information

Detection pattern:

Circular, approx. 6m diameter when PIR is mounted at a height of 2.8m.

Case/holder material:

Flame retardant ABS.

Connection:Connection is made by the modular RJ12 connectors on the back of theunit; there are two to allow easy onward connection. Device ID is setduring commissioning using an IR tool, and there is a visual alert toshow when a device has not been addressed. There is a walk-testmode to help with configuring the detector, with movement indicatedby a built-in green LED.


2.8m

5m

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Metway is able to supply all variants of compatible “Lighting Control Module” leads for all major manufacturers. Our on-site production

facility and large stockholding ensure a fast turnaround on all products, which are fully factory tested prior to despatch.

LCM Leads

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+44 (0) 1273 431 600 [email protected]


PreparedOuter sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)



Compatible LCM’S Metway MCC Connection CentreMetway MDCC Connection Centre







5 m MCC665 MCC655 MCC645 MCC635





BlackW h i teRed


Black

Blue





BlackW h i teRed


Prepared

Outer sheath stripped 70mm Inner cores stripped and ferruled (Ultrasonically welded on request)


Latching N o

Compatible LCM’SAll black/blue G Type LCM’s, n on - latch i n g

6-Pole G Type Black / Blue – male to free end


1m BL661BLU BL651BLU BL641BLU BL631BLU




5 m BL665BLU BL655BLU BL645BLU BL635BLU





BlackW h i teRed


Black

Blue





BlackW h i teRed

LCM Leads

All cable lengths and configurations available. Also available in Black/Grey configuration

33

+44 (0) 1273 431 600 [email protected]


Prepared



Latching Y es - S i d e latch

Compatible LCM’S CP Vitesse Modular / Rapid

6-Pole Length 6 core 5 core 4 core 3 core

1m CPL661B CPL651B CPL641B CPL631B




5 m CPL665B CPL655B CPL645B CPL635B





BlackW h i teRed


Black

Blue


Prepared



Latching Y es - S i d e latch i n g

Compatible LCM’S Ex-Or range

6-Pole G Type Black / Grey side latching – male to free end


1m BL661-EXO BL651-EXO BL641-EXO BL631-EXO




5 m BL665-EXO BL655-EXO BL645-EXO BL635-EXO





BlackW h i teRed


Black

Grey




Grey EM Live ( L1 )DSI DIM 1/ DALI 1/ DIM -DSI DIM 2/ DALI 2/ DIM +

BlackW h i teRed

4- Pole & 6-Pole G Type side latch – male to free endLength 4 core 3 core

1m CPL441R CPL431W

2m CPL442R CPL432W

3m CPL443R CPL433W

4m CPL444R CPL434W

5 m CPL445R CPL435W

6m CPL446R CPL436W

7m CPL447R CPL437W

Red and white covers also available.


Brown 1Green & YellowBlueBlack

LiveE ar thN eutr alMaintained Live

4-Pole

6-Pole

LCM Leads

All cable lengths and configurations available. Also available in Black/Blue configuration

34

+44 (0) 1273 431 600 [email protected]


Prepared



Latching Y es - S i d e latch

Compatible LCM’S S i mmtr on i c

6-Pole Length 6 core 5 core 4 core 3 core

1m BL661D2 BL651D2 BL641D2 BL631D2

2m BL662D2 BL652D2 BL642D2 BL632D2

3m BL663D2 BL653D2 BL643D2 BL633D2

4m BL664D2 BL654D2 BL644D2 BL634D2

5 m BL665D2 BL655D2 BL645D2 BL635D2

6m BL666D2 BL656D2 BL646D2 BL636D2

7m BL667D2 BL657D2 BL647D2 BL637D2



BlackW h i teRed


W h i te

Blue


Prepared



Latching Y es

Compatible LCM’S Klik KLDS

3-Pole and 4-Pole Klik

Length Part number 4 core P64

Part number3 core P22

1m BL441P64 BL331P22

2m BL442P64 BL332P22

3m BL443P64 BL333P22

4m BL444P64 BL334P22

5 m BL445P64 BL335P22

6m BL446P64 BL336P22

7m BL447P64 BL337P22

3-Pole and 6-Pole Ensto D2Length 3 core

1m BL331D2

2m BL332D2

3m BL333D2

4m BL334D2

5 m BL335D2

6m BL336D2

7m BL337D2

Wiring configuration3-Pole

6-Pole

Brown 1Green & YellowBlue







4-Pole

LCM Leads

All cable lengths and configurations available.

35

+44 (0) 1273 431 600 [email protected]


Prepared



Latching N o

Compatible LCM’S V ar i ous



3-Pole G Type (flat) - male to free endLength 3 core

1m BL331

2m BL332

3m BL333

4m BL334

5 m BL335

6m BL336

7m BL337


Prepared



Latching N o

Compatible LCM’S V ar i ous4-Pole G Type (flat) - male to free end


Prepared



Latching N o

Compatible LCM’S V ar i ous6-Pole G Type (flat) - male to free end


1m BL441 BL431

2m BL442 BL432

3m BL443 BL433

4m BL444 BL434

5 m BL445 BL435

6m BL446 BL436

7m BL447 BL437




4-Pole



BlackW h i teRed


W h i te

Blue

6-Pole



1m SLPGF61010 SLPGF651010 SLPGF641010 SLPGF631010




5 m SLPGF61050 SLPGF651050 SLPGF641050 SLPGF631050



LCM Leads


36

+44 (0) 1273 431 600 [email protected]

The new Besa Box Socket Outlet Range are designed to fit standard ‘G’ type industry preferred connectors in 3, 4 and 6 pole versions.

All versions fit straight onto standard round U.K. plastic or metal besa / conduit boxes.

Typical applications for this type of connector would be any installation that has fire regulations insisting on mechanical containment of cabling within the building fabric, e.g. where the use of conduit and conduit boxes is required, examples of which are hospitals, retail, government buildings and council offices, airports and large multi-use office blocks especially for CAT A installs.

The easy fit and connect Besa box is supplied with fixing screws. It offers an easy loop in and out facilitated by double stacked terminal design on mounting plate connectors. The latching plug feature ensures and maintains positive connection.

Moulded in V0 grade plastic and rated at 16A, 230V AC +/- 10%, 50Hz with a terminal capacity of 2.5 mm², this product is compliant with BS 733:2010+A1:2014 and the connectors to BS61535.

BESA BoxSocket Connection Range

• Easy to fit and connect besa box electrical ‘G’ Type mains socket outlet, supplied c/w fixing screws

• All versions fit straight onto standard round U.K besa / conduit boxes, plastic or metal

• Designed to fit standard ‘G’ type industry preferred connectors in 3 , 4 and 6 pole versions

• 6 pole version comes with extension ring to accommodate up to twelve 1.5mm single conductors, 6 in / 6 out

• 6 pole version supplied in new industry standard Black / Blue

• Easy loop in and out facilitated by double stacked terminal design on mounting plate connectors

• Latching plug feature to ensure and maintain positive connection

• 3 and 4 pole versions have black mating plugs available. 6 pole mating plugs are in black/blue. Also available in white

Compliance / Approvals / Technical dataFlammability - UL 94 V0 - Moulded in V0 grade plastic

BS 5733:2010+A1:2014. (General requirements for electrical accessories)

Voltage 230VAC +/- 10%, 50Hz

Power Rating 16A

Terminal capacity 2.5mm²

37

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BESA3KIT3-Pole BESA Socket Outlet

3-Pole BESA SocketOutlet Leads

Length 3 core0.5m SLPG310051m SLPG310102m SLPG310203m SLPG31030

Optional extra BESA-Extension Ring to allow for additional cable space

Conduit not included

BESAEXTNR

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BESA4KIT4-Pole BESA Socket Outlet

4-Pole BESA SocketOutlet Leads

Length 4 core 3 core0.5m SLPG41005 SLPG431005

1m SLPG41010 SLPG4310102m SLPG41020 SLPG4310203m SLPG41030 SLPG431030

Optional extra BESA-Extension Ring to allow for additional cable space


BESAEXTNR

39

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BESA6KITPB6-Pole BESA Socket Outlet

6 Pole BESA SocketOutlet Leads

Length 6 core 5 core0.5m SLPG61005WL SLPG651005WL

1m SLPG61010WL SLPF651010WL2m SLPG61020WL SLPG651020WL3m SLPG61030WL SLPG651030WL

Complete with extra BESA-Extension Ring to allow for additional cable space


BESAEXTNR

40

+44 (0) 1273 431 600 [email protected]

Technical detailsMouldings P olyami d e 6/ 6

Continuous working temp

Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned

Current rating 16A/250v at 70 °c(to EN61984 & EN60320)

Upper limit temp 110 °c (to EN61984)

Protection class IP20IP40 when plugged in

Cable 1.5mm LSOH/LSOH white

Latching With additional locking slide


0.5m SLPGF61505 SLPGF651505 SLPGF641505 SLPGF631505




5 m SLPGF61550 SLPGF651550 SLPGF641550 SLPGF631550




BlackW h i teRed


Black

Blue

Extender lead ( male to female )

Length 6 core0.5m ELGF61505

1m ELGF61510

2m ELGF61520

3m ELGF61530

5 m ELGF61550

7m ELGF61570 All cable lengths and configurations available.

The 166G (Flat) range of connectors is ideal for applications where space is minimal, due to their low profile. Together with the options of panel mount connectors & moulded tee pieces, these assemblies provide simple connectivity between luminaires. The 166G(F) range of connectors is designed for mains connection according to EN 61 984 (connected and disconnected under load) and used in installation systems when using the additional locking slides (VDE 0628).

Black/Blue mechanically coded.

Starter-lead ( female to free end )


0.5m SLSGF61505 SLSGF651505 SLSGF641505 SLSGF631505

1m SLSGF61510 SLSGF651510 SLSGF641510 SLSGF631510



5 m SLSGF61550 SLSGF61550 SLSGF61550 SLSGF61550

ConnectorsMale 166GSTF06

Female 166GBUF06

Spider lead ( male to free end )

6-Pole 166G (Flat) Black/Blue Lead Assemblies

41

+44 (0) 1273 431 600 [email protected]




Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned





Latching yes


0.5m SLPG61505 SLPG651505 SLPG641505 SLPG631505

1m SLPG61510 SLPG651510 SLPG641510 SLPG631510



5 m SLPG61550 SLPG651550 SLPG641550 SLPG631550




BlackW h i teRed


Black

Blue





BlackW h i teRed


Length 6 core0.5m ELG61505

1m ELG61510

2m ELG61520

3m ELG61530

5 m ELG61550

7m ELG61570

6-pole ‘G’ type range (comprising of 1x3-pole black and 1x3-pole blue connector) is the widely recognised, and Metway’s standard, connector for dimming protocols and is compatible with the range of various switching modules found on pages 17-22. Combining the Metway switching and tee modules wi th th e f ollowi n g lead assemb li es f or an y stan d ar d (or dimming) operating system can quickly and easily be achieved.

The ‘G’ type range of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628).



0.5m SLSG61505 SLSG651505 SLSG641505 SLSG631505

1m SLSG61510 SLSG651510 SLSG641510 SLSG631510



5 m SLSG61550 SLSG651550 SLSG641550 SLSG631550


ConnectorsMale 166GST06ASS

Female 166GBU06ASS

6-Pole 166G Black/Blue Lead Assemblies

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Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned

Current rating 16A/400v at 70 °c(to EN61984)

Upper limit temp 110 ° c



Latching Via optional locking slide

Length 5 core 4 core 3 core

0.5m SLPGF51505 SLPGF541505 SLPGF531505

1m SLPGF51510 SLPGF541510 SLPGF531510



5 m SLPGF51550 SLPGF541550 SLPGF531550


Extender lead ( male to female )Length 6 core0.5m ELGF51505

1m ELGF51510

2m ELGF51520

3m ELGF51530

5 m ELGF51550

7m ELGF51570



Starter lead ( female to free end )


0.5m SLSGF51505 SLSGF541505 SLSGF531505

1m SLSGF51510 SLSGF541510 SLSGF531510



5 m SLSGF51550 SLSGF51550 SLSGF51550

RedW h i teGreen & YellowBlueBrown

DSI DIM 2/DALI 2/ DIM +DSI DIM 1/DALI 1/ DIM -E ar thN eutr alLive


Female 166GBUF05

Also available in pastel blue.ConnectorsMale 166GSTF05PB

Female 166GBUF05PB

5-Pole 166G (Flat) Black Lead Assemblies


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Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned







0.5m SLPGF51505 SLPGF541505 SLPGF531505




5 m SLPGF51550 SLPGF541550 SLPGF531550



1m ELGF51510

2m ELGF51520

3m ELGF51530

5 m ELGF51550

7m ELGF51570





0.5m SLSGF51505 SLSGF541505 SLSGF531505




5 m SLSGF51550 SLSGF51550 SLSGF51550

RedW h i teGreen & YellowBlueBrown

DSI DIM 2/DALI 2/ DIM +DSI DIM 1/DALI 1/ DIM -E ar thN eutr alLive


Female 166GBUF05

Also available in pastel blue.ConnectorsMale 166GSTF05PB

Female 166GBUF05PB

5-Pole 166G (Flat) Pastel Blue Lead Assemblies


44

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Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned







0.5m SLPGF41505 SLPGF431505

1m SLPGF41510 SLPGF431510



5 m SLPGF41550 SLPGF431550


Extender lead ( male to free end )



Starter lead ( male to free end )




Female 166GBUF04


0.5m SLSGF41505 SLSGF431505

1m SLSGF41510 SLSGF431510



5 m SLSGF41550 SLSGF431550



0.5m ELGF41505 ELGF431505

1m ELGF41510 ELGF431510

2m ELGF41520 ELGF431520

3m ELGF41530 ELGF431530

5 m ELGF41550 ELGF431550

7m ELGF41570 ELGF431570



45

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Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned

Current rating 16A/250v at 70 °c(to EN60320/EN61984)






1m ELGF31510

2m ELGF31520

3m ELGF31530

5 m ELGF31550

7m ELGF31570





Female 166GBUF03

Length 3 core0.5m SLSGF31505

1m SLSGF31510

2m SLSGF31520

3m SLSGF31530

5 m SLSGF31550

7m SLSGF31570

Length 3 core0.5m SLPGF31505

1m SLPGF31510

2m SLPGF31520

3m SLPGF31530

5 m SLPGF31550

7m SLPGF31570




Black Live ( L )Earth ( E )Neutral ( N )




46

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All Metway moulded tee pieces have the following:1x Input terminal (plug)2x Output terminal (socket)The moulded tee comes complete with interlocking latching to lock 1x input & 1x output terminal.Latching of the second output (luminaire connection) is made during installation, either by plug or panel mount connector with a locking slide.When making installations to VDE 0628, connecting elements have to be interlocked.

3 Pole Moulded Tee Piece 166GVT03The moulded tee distribution unit provides a means of branching off the 3-pole 166G(F) system.Also avaialable in white

4 Pole Moulded Tee Piece 166GVT04The moulded tee distribution unit provides a means of branching off the 4-pole 166G(F) system.Also avaialable in white

5 Pole Moulded Tee Piece 166GVT05The moulded tee distribution unit provides a means of branching off the 5-pole 166G(F) system.

Also available in pastel blue (+ – PE N L) DALI mechanical coding

6 Pole Moulded Tee Piece 166GVT06The moulded tee distribution unit provides a means of branching off the 6-pole 166G(F) system.Only available in black/blue mechanical coding

(+ – PE N L) DALI mechanical coding



Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned




Locking SlidesLocking slides need to be provided on installations to VDE 0628. Part number 166VSF(W) are used to connect free low profile plugs and sockets together.

Accessories Moulded Tee Pieces

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3-Pole Panel Mount 166GEST03The panel mount connector is designed to fit in the housing of luminaires allowing for simple on site connection. The 166G(F) range of connectors are designed for mains connection according to E N 61 9 8 4 (con n ected an d d i scon n ected un d er load) and used in installation systems when using the additional locking slides (VDE 0628).

Also available in white


Also available in white


Also available in pastel blue and white (+ – PE N L) DALI mechanical coding

6-Pole Panel Mount 166GEST06The panel mount connector is designed to fit in the housing of luminaires allowing for simple on site connection. The 166G(F) range of connectors are designed for mains connection according to E N 61 9 8 4 (con n ected an d d i scon n ected un d er load) and used in installation systems when using the additional locking slides (VDE 0628).Only available in black/blue mechanical coding (+ – PE N L) DALI mechanical coding



Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned




Locking SlidesLocking slides need to be provided on installations to VDE 0628.

Accessories Panel Mounts

48

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The Metway “Tee” module is a key component part in the system allowing for pluggable connectivity between components. Utilising the ‘G’ type range of connectors and is available in two formats, fixed or remote versions, making any component quickly and easily adaptable to the Metway Wiring System.

Metway’s production facility is able to pre-wire the Lighting Control Modules with a system compatible tee and liaise with and supply the chosen luminaire manufacturer to ensure that all parts arrive on site pre-wired for ease of installation. Connectors are fully colour coded and mechanically polarised to prevent mismatching. Latching comes as standard.


Tee fixed to luminaire - single core cables secured via 20mm bush/locknut

Remote tee fixed to downlight/LCM - flexible cable via 20mm compression gland


H ousi n g s Polyamide 6. UL94-V0


Short time temp

100 ° c

160 ° c


Upper limit temp 110 °c (to EN 61984)


Internal cable 1-50mm LSOH 6491b (BS 7211)

External cable1-50mm x 500mm LSOH singles (fixed) 1.00mm x 500mm LSOH flexible (remote)

Tee Modules

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Tee Modules

6-Pole

4-Pole

4-pole remote tee - FNRTM04G

4-pole fixed tee - FNTM04G

All core configurations and lead lengths available. Also available in black/grey configuration

6-pole remote tee - FNRTM06G

6-pole fixed tee - FNTM06G

All core configurations and lead and 6-Pole lengths available

5 0

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Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned





Latching yes


0.5m SLPG61505 SLPG651505 SLPG641505 SLPG631505




5 m SLPG61550 SLPG651550 SLPG641550 SLPG631550




BlackW h i teRed


Black

Blue





BlackW h i teRed


Length 6 core0.5m ELG61505

1m ELG61510

2m ELG61520

3m ELG61530

5 m ELG61550

7m ELG61570

The 6-pole ‘G’ type range (comprising of 1x3-pole black and 1x3-pole blue connector) is the widely recognised, and Metway’s standard, connector for dimming protocols and is compatible with the range of various switching modules. Combining the Metway switching and tee modules with the following lead assemblies for any standard (or dimming) operating system can quickly and easily be achieved.





0.5m SLSG61505 SLSG651505 SLSG641505 SLSG631505




5 m SLSG61550 SLSG651550 SLSG641550 SLSG631550


ConnectorsMale 166GST06ASS

Female 166GBU06ASS

Tee Module Leads 6-Pole - 166 G Type


5 1

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Short time temp

Plugs & sockets

100 ° c

160 ° c

Brass, tinned





Latching yes


0.5m SLPG41505 SLPG431505

1m SLPG41510 SLPG431510

2m SLPG41520 SLPG431520

3m SLPG41530 SLPG431530

5 m SLPG41550 SLPG431550

7m SLPG41570 SLPG431570


The 4-pole 166G (Classic) range is Metway’s standard connector for non-dimming protocols and is compatible with a range of various switching modules. Combining the Metway swi tch i n g an d tee mod ules wi th th e f ollowi n g lead assemb li es means any non-dimming operating system can quickly and easily be achieved.

The 166G type of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628).

Mouldings are halogen free, self-extinguishing and low fuming.


ConnectorsMale 166GST04

Female 166GBU04




Live ( L1 )Earth ( E )Neutral ( N )EM Live ( L2 )

BrownGreen / YellowBlueBlack


0.5m SLSG41505 SLSG431505

1m SLSG41510 SLSG431510

2m SLSG41520 SLSG431520

3m SLSG41530 SLSG431530

5 m SLSG41550 SLSG431550

7m SLSG41570 SLSG431570


0.5m ELG41505 ELG431505

1m ELG41510 ELG431510

2m ELG41520 ELG431520

3m ELG41530 ELG431530

5 m ELG41550 ELG431550

7m ELG41570 ELG431570Latching Cover (required) 1661ZELRH04


Tee Module Leads 4-Pole - 166 G Type


5 2

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The Metway range of pluggable switching mod ules allows f or th e i n clusi on of swi tch i n g devices within the system. All manual switches have a corresponding module catering for 1way, 2way, intermediate and emergency key switching. The simple inclusion of presence detection is also catered for using the 4-pole or 6-pole PIR module for a standard or dimmable system. The Metway switching module range uses the ‘G’ type connector and is fully colour coded and mechanically polarised to prevent mismatching. Latching comes as standard.

The ‘G’ type range of connectors are designed for mains connection according to EN 61 984 (connecting and disconnecting under load) and used in installation systems when using the latching covers or locking slides (VDE 0628). Mouldings are halogen free, self extinguishing and low fuming.


H ousi n g s Polyamide 6. UL94-V0

Contact parts brass, tinned


Short time temp

100 ° c

160 ° c


Upper limit temp 110 °c (to EN 61984)


Internal cable 1.50mm LSOH 6491b (BS 7211)

Latching yes

Switching Modules

5 3

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Switching Modules

Part Number

1WSM04GST

1 Way Switch Module

Part Number

2WSM04GST

2 Way Switch Module

5 4

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Switching Modules

Part Number

INTSM04GST ( c/w 3m drop lead ) Intermediate extender lead

Intermediate Switch Module

Part Number

KSM04GST ( c/w 3m drop lead ) KSM04

Key Switch Module

5 5

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Switching Modules

Part Number

PIRM04GST ( for use with standard on/off detectors )

4 Pole PIR Module

Part Number

PIRM06GST ( for use with 0-10v, DSI + DALI dimmable detectors )

6 Pole PIR Module

5 6

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Switching Modules

Part Number

SPM04GST

4 Pole Splitter Module

Part Number

FNSPM06G

6 Pole Splitter Module

Luminaries

5 7

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Metway’s Starter Box range allows the combination of conventional wiring methods and a plug and play approach. A feed is hardwired into the Starter Box and the light fittings or load to b e con tr olled ar e th en con n ected usi n g th e d ai sy ch ai n method from one of the outputs. The versatility of the Starter Box allows for multiple plug in switch and presence detector options to suit any application.

Metway’s starter box variant is now being used on several large school and academy projects with leading M&E contractors to facilitate the wiring and control of circulation areas and cellular offices with absence switching.

FNSBPIR-0014 Pole Starter Box

• 16A rating

• Variant suitable for DSI/DALI also available

• Multiple switch and control input options

• Ideal for use in areas with restricted space

• Project configuration and CAD services

• Onsite training and technical support

Microwave sensor example

PIR sensor example

5 8

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Athena series rails deliver a stylish low-profile solution providing connectivity in the workspace where it is easily accessible above the worktop. With a range of configurations available, comprising of power, USB charging data and/or AV. The Athena rail comprises of an anodised silver aluminium body with white or black end caps and outlets. All white and/or black combinations are also available, plus a range of bright anodised colours. The low-profile style is continued through, in the design and finish of desk clamps.

• Fusing options of either 3A or 5A, via readily available BS 1362 “plug top” fuses

• Corresponding stylish desk clamps with hand or tool fixings, plus self-adhesive pad options

• Supplied pre-wired with a range of starter lead lengths, with plug/connector options of BS 13A, C Series and ‘G’ Type

• Category 6 structured data cabling compliant

• Data cabling supplied pre-wired or simple retro fit options.

• Options include protective devices, master switching and international socket outlets.

• Can be customized to any length and potential; specification.

• Applicable standards: – Socket outlets—BS5733 2010. C Series & ‘G’ Type C type connectors—IEC61535. Plug top – BS 1363. Fusing – BS 1362.

Part Number Description

AR-MOD1 Athena module 1 2 socket desk power rail: 2 unswitched socket outlets, 2 metre starter lead with bs13a plug, anodised silver/white finish complete with two brackets

AR-MOD2 Athena module 2 2 socket 2 usb desk power: 2 unswitched socket outlets. Dual usb charger, 2 metre starter lead with bs13a plug, anodised silver/white finish complete with two brackets

AR-MOD3 Athena module 3 2 socket 2 data desk power rail 2 unswitched socket outlets, 2 25mm data tiles cat 6 utp unshuttered keystone outlets and 2 metre rj45/rj45 leads , 2 metre starter lead with bs13a plug

Arena Desk PowerArena Range In Desk Power units are available in socket only or Socket and USB fused @ 5A, providing table top desk power all within an industry standard 80mm diameter aperture.

Additional features include above top/front installation and the capability to be installed in surface thickness of 10-40mm’s.

Applications include workstations, hot-desks, clusters, booths, break out areas and soft seating.

Starter lead fitted with C Series connector and a BS 13A fused plugs are required. (Order separately.)

S tan d ar d colour i s wh i tePart Number Description

MWSF505CWT Arena socket outlet, fused @ 5A. Colour - White.

MWSF5U05CWT Arena socket outlet, fused @ 5A. Dual USB charger 4.2A shared. Colour - White.

MWSF5U05C1A20WT Arena socket outlet, fused @ 5A. Dual USB charger 4.2A shared. 1 x CAT6 UTP keystone outlet and a 2.0m RJ45 lead. Colour – White

MWSF5U05CAV1WT Arena socket outlet, fused @ 5A, Dual USB charger 4.2A shared. 500mm starter lead f/w a C series connector . 1 x HDMI keystone outlet and a 2.0m 1.4 high speed lead. Colour - White.

MW55120WT 2000mm Starter lead f/w a BS 13A fused plug

MW55110WT 1000mm Starter lead f/w a BS 13A fused plug

Athena Desk Power

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Metway Alpha Series below-desk unit discretely incorporates power and data into any below desk recess.

The modular housing allows clients to specify their requirements of power and data to suit their application.

Suited to any recessed or below desk application, including; custom meeting tables, shared areas and individual workstations.

The Alpha Range Socket only desk power units with a profile depth of just 32mm are available in two, four or six socket outlets each individually fused with 3A or 5A options.

The Alpha Range Socket and Data Under Desk Power are available in two or four socket outlets each individually fused with 3A or 5A options with 2 CAT 6 UTP Data 2m. 45° angled provision tiles allow for convenient access to Data, whilst maintaining a low profile depth.

Starter lead fitted with C Series connector and a BS 13A fused plugs are required. (Order separately.)

Standard colour is white.

Part Number Description

MWA1802WT 2 socket outlets each individually fused at 3A





MWA18022A20WT 2 socket outlets each individually fused at 3A plus 2 no. CAT 6 UTP data 2m




MW55110WT 1m Starter lead fitted with C Series connector and a BS 13A fused plug

MW55110G 1m Starter lead fitted with C Series connector and a 3 pole male ‘G’ type flat connector

MW55120WT 2m Starter lead fitted with C Series connector and a BS 13A fused plug.


MW55130WT 3m Starter lead fitted with C Series connector and a BS 13A fused plug.


Alpha Desk Power

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Number of cores

Conduc-tor

area

Insulation thickness

Diameter under

armour

Armours wire size

Nominal O/D

Approx. weight(kg/km)

Min. bendingradius

4-c or e 2.5mm 0.7mm 10.4mm 0.9mm 15.0mm 470kg 9 0mm

19 -c or e 2.5mm 0.7mm 20mm 1.6mm 26.6mm 1530kg 160mm

27-c or e 2.5mm 0.7mm 23.9mm 1.6mm 30.7mm 1960kg 19 0mm

37-c or e 2.5mm 0.7mm 27.0mm 1.6mm 33.8mm 2370kg 210mm

Number of cores

Nominal conductor area

Nominal O/D Rating Amps

3-c or e 1.0mm 6.90mm 15A

4-c or e 1.0mm 7.80mm 15A

5 -c or e 1.0mm 8.50mm 15A

6-c or e 1.0mm 9.20mm 15A

3-c or e 1.5mm 7.40mm 18A

4-c or e 1.5mm 8.10mm 18A

5 -c or e 1.5mm 9.30mm 18A

6-c or e 1.5mm 10.10mm 18A

All Metway Wiring System products are manufactured and tested in accordance with Metway’s BS EN ISO 9001: 2008 accreditation.

STANDARDS & APPROVALS

Connectors The Metway range of 166 ‘G’ type connectors comply with current European standards such as VDE, Kema, Nemko etc and UL approvals. In addition the 166 ‘G’ type range also complies with:

EN 60 320 (appliance couplers) EN 61 535 (installation couplers)

EN 61984 (engaged & disengaged under load) VDE 0628 (installation systems)

CABLE SPECIFICATION

Multi-core XLPE/LSF/SWA/LSF power & control cable 600/1000v, in accordance with BS6724.

Conductors: stranded Class 2 copper conductors

Insulation: XLPE insulation type GP* to BS7655

Core Identification: numbered (multi-core)

Inner sheath: LSF type LTS1 to BS7655 mild galvanised steel wires to BSEN10257-1

Outer sheath: black LSF type LTS1 to BS7655

Flame retardant: to BSEN50266-2-2 & IEC60332-3-22 Cat C as a mi n i mum

Temp Rating 90º C max conductor operating temp.

CABLE SPECIFICATION

Control & command cable HSLH/HSLCH 300/500v.

Conductors flexible strand of bare copper wire to: class 5 VDE0295, CEI20-29 & IEC60228

Insulation inner cores – LSOH low smoke zero halogen compound

outer sheath – LSOH low smoke zero halogen compound

Core identification 3-core – Brown, Green/Yellow, Blue

4-core – Brown, Green/Yellow, Blue, Black

5-core – Brown, Green/Yellow, Blue, White, Red

6-core – Brown, Green/Yellow, Blue, Black, White, Red

Combustion behaviour: - no corrosive gases (low smoke emission) to: IEC60754-2/BS EN50267-2-2/BS6425 part

- zero halogen to: IEC60754-1 / BS EN50267-2-1/ BS6425 part 1

(HCL hydrochloric acid emission <0.5%)

Fire behaviour: - flame retardant to: self extinguishing IEC60332-1/ BS EN 50265-2-1

- fire resistance to: IEC60332-3-24C / BS EN50266-2-4

Temp Range: -150C to +700 C (fixed installation)

Bend Radius: - 4 x outer diameter

Superflex Special Control Cable 1 x 2 x 1.5 x + 4 x 1.50

Construction 1.50mm 1-pair

Conductor stranded bare copper wire 30/0.25mm

Insulation halogen free compound (HI 2)

colours: white & orange

diameter: 2.40mm +/- 0.10mm

Twisting 2-cores to a pair lay

length: max. 37mm

Wrapping polyester tape

Construction 1.50mm 4-core

Conductor stranded bare copper wire 30/0.25mm

Insulation halogen free compound (HI 2)

colours: blue, brown, black & green/yellow


Main laying 1-pair, 4-cores & cotton fillers

Wrapping fleece foil

Sheath halogen free compound (type 2)

colours: blue RAL 5015


Voltage operating: 300 volts test: 2000 volts

Printing LSOH control cable 1 x 2 x 1.5 + 4 x 1.5 IEC 332.3 Cat-C

TECHNICAL DETAILS

Capacitance 86nF/KM Resistance 12.9 Ohm

Rating 16A Inducting 0.62 Mh/KM

Temperature rating fixed Installation: -15º C to +70º C

flexible application: -5º C to +70º C

Testing

All Metway cable assemblies and manufactured products are checked for continuity, polarity, pull/torque tests and visual inspection prior to despatch.

On site the following recommendations were compiled by a member of the ECA technical committee.

Method Statement Electrical Testing of Wiring Systems (Lighting) Circuits Testing of an installation should be carried out as highlighted below and in accordance with the current edition of the IEE Wiring Regulations to BS7671.

Dead tests: (to be carried out before installation of Lighting Control Modules)

1. Carry out visual inspection of the following:

· circuit terminations against marked up record drawings (kept on site) and MCB chart

· all pre-fabricated wiring systems components to ensure no damage during installation

· distribution boards to check corrective protective devices are installed in accordance wi th th e f use ch ar t

2. Ensure no open ends of wiring system

3. Using 500v insulation resistance / continuity tester, prove each circuit identity from single cores on ‘home run’ cable at distribution board to connections at PDH position (the home run cable being the only site connection). Record test instrument serial number and calibration certificate

4. Test continuity of protective conductors

5. Test insulation resistance

6. Test polarity by continuity method

7. Test earth electrode resistance, when using and earth electrode resistance tester

Live TestsAll tests to be co-ordinated by authorised person for LV switching on site

1. Ensure all information is completed on the test sheet prior to completing the last stage of the tests, e.g. cable size and length, MCB type & rating, etc2. Re check polarity

3. Carry out continuity test (R1) using the wandering lead method, indicating compliance by a tick in the relevant column

4. Test earth electrode resistance when using a loop impedance tester. Readings more than 2 ohm are to be recorded and investigated further

5. Mark distribution board live in accordance with standard live working policy

6. Carry out earth loop fault impedance on each luminaire circuit, at luminaire furthest from the distribution board on each corresponding protective device for the circuit. Record EFLI value, test instrument serial number and calibration date

7.Carry out RCD testing where installed, recording 5x setting along with instrument serial number and calibration date

Technical Information

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Conduc-tor Size (mm2)

Conduc-tor

Stranding(No x mm)

Electrical Resistance

(Ω/ Km @20c)

Diameter on

Insulation(+/-

0.1mm)

Radial Thickness of

Insulation(mm)

Average Thickness of

Jacket(mm)

Nominal outer Diameter

(+/- 0.2mm)

3 x 0.75mm 24 x 0.193 ≥26.0 / 26.7 2.35 0.6 0.8 6.5

3 x 1.0mm 32 x 0.193 ≥19.5 / 20.0 2.45 0.6 0.8 6.9

3 x 1.5mm 28 x 0.193 ≥13.3 / 13.7 2.85 1.7 0.9 7.9

3 x 2.5mm 48 x 0.250 ≥7.98 / 8.21 3.60 0.8 1.1 10.0

4 x 0.75mm 24 x 0.193 ≥26.0 / 26.7 2.35 0.6 0.8 7.1

4 x 1.0mm 32 x 0.193 ≥19.5 / 20.0 2.45 0.6 0.9 7.8

4 x 1.5mm 28 x 0.193 ≥13.3 / 13.7 2.85 0.7 1.0 9.0

4 x 2.5mm 48 x 0.250 ≥7.98 / 8.21 3.60 0.8 1.1 10.75

5 x 0.75mm 24 x 0.193 ≥26.0 / 26.7 2.35 0.6 0.9 8.1

5 x 1.0mm 32 x 0.193 ≥19.5 /20.0 2.45 0.6 0.9 8.35

5 x 1.5mm 28 x 0.193 ≥13.3 / 13.7 2.85 0.7 1.1 9.85

5 x 2.5mm 48 x 0.250 ≥7.98 / 8.21 3.60 0.8 1.2 12.3

Under no circumstances should any product be modified on site without written permission from Metway.

Installation Guidelines

Electrical Installations, whether pre-wired or conventional, fall within the scope of the electricity at work regulations 1989. This is a statutory act of Parliament which states that an electrical installation must be safe and gives brief requirements. The details of how to achieve this is given in BS 7671 of the IEE wiring regulations and is applicable to all buildings. The following guidelines are recommendations only and the installation of a pre-fabricated wiring system must be installed in accordance with the current version of the IEE Wiring Regulations BS 7671.

General Guidelines

All equipment should be inspected prior to installation to ensure that it has not been damaged in transit. It should also be checked against any installation drawings and bills of materials. Any products found to be damaged or faulty should be returned to Metway for replacement. Under no circumstances should any alteration be attempted unless written approval is obtained.

It is good practice to site the Primary Distribution Hubs first and work the home run back to the distribution board. Coiling excess length of home run is not permitted and must be cut to the required length. Components can be fixed to soffits, floor slabs and building structure and should not rely upon a suspended ceiling for support. Manufacturers’ guidelines should be followed for maximum deflection of the cables between suspension points, which may vary according to the type and construction of the cable used. Upon completion, the installation must be tested as if it were a fixed installation in accordance with BS 7671.

Installation Method

Primary Distribution Hubs shall be securely fixed to the building fabric and sited so that they remain accessible for future testing/maintenance. Home runs must either be supported by a suitable tray/basket system or clipped directly to the building fabric. Recommended fixing centres 1.2m. Lighting control modules should be securely fixed to the building fabric or suspended on drop rods and sited so that they remain in an accessible area.

All cabling must be suitably supported in order that no undue stress is placed upon the connection points. It is recommended that a fixing be placed within 150mm of the connection point and at 1.2m intervals. If cables are laid directly upon the suspended ceiling then the ceiling system should be checked to ensure that it is suitable to take the additional weight. (This method is not recommended).

Excess lengths of cables should be avoided and correct lengths used wherever possible. Excess cable should be coiled in one large loop only and not to exceed minimum bending radius. Cable loops should not be hung over cable ladder/unistrut as this will act as a coil. Bunching of cables should be avoided and laid flat horizontal if greater than three cables. The joining of prefabricated leads is discouraged and correct lengths should be used to minimise connections and resistance.

Tee modules should be fixed directly to the equipment they serve or mounted nearby and the cables supported to ensure there is no strain on the connection points.

Any deviation from the original layout drawings should be approved and fully recorded. Any deviation from the original installation will be subject to review and re-testing.

(ALL CONNECTIONS MUST BE FULLY ENGAGED OR PUSHED “HOME” AND LATCHED IF APPLICABLE)

The following statement is taken from BS 61535: 2006 Annex B3 – Installation.

• Ensure that the installation couplers are fully engaged and the retaining means are reliably locked after connecting installation plugs and installation sockets.

• Ensure that the installation couplers are not under excessive strain. In case of doubt, fix the cable.

• Ensure that the installation coupler is not dangerously compatible with other systems used at the site (with different installation coupler systems nor with domestic plug & socket outlet systems).

• Statement if the installation coupler is not suitable for installation in readily accessible areas and statement if additional parts or precautions are necessary for use in readily accessible areas.

• Notice that installation coupler systems are not replacements for national domestic plug & socket outlet systems.

(NOTE – use of installation couplers and testing (initial verification) should be carried out to the national wiring rules. This must be done by a skilled person.)

System Configuration

Metway will assist with scheme configuration, product recommendations and a system to meet the supplied specification taking into consideration technical, commercial and electrical issues. Metway will liaise with the electrical consultant, installation contractor, lighting control specialist and luminaire manufacturer (if applicable/required) to ensure compatibility of products and system with the specification and that products arrive on site adapted/fitted with the required pre-fabricated components to ensure rapid onsite installation.

Disclaimer

1. Metway accepts no responsibility for scheme design (including lux levels,PIR/ luminaire spacings).

2. It is the responsibility of the electrical consultant/customer/installation contractor to ensure that the products and system supplied by Metway are fit for purpose and comply with the specification and installation wiring regulations.

3. It is the responsibility of the electrical consultant/customer/installation contractor to ensure that cable sizing, volt drop, grouping, circuit protective devices, circuit lengths, loading & total calculated Zs comply with current wiring regulations and do not exceed permitted values.

4. Metway will take no responsibility for any product or system if a product has been altered, modified or adapted in any way or the installation of a product or system has not be installed or fitted in accordance with the Metway installation guidelines/method, manufacturer’s instructions or the current version of the IEE wiring regulations (BS7671) or installation couplers intended for permanent connection in fixed installations (BS 61535).

5. Metway will not accept responsibility for connections made between its connectors and other unapproved manufacturers connectors. For details of approved connectors contact Metway.

All Metway Wiring Systems Products are Manufactured and tested in Accordance with Metway’s Accreditation to BS EN ISO 9001 : 2008

Standards & ApprovalsThe Metway range of ‘G’ Type Connectors comply with current European Standards and EU Regulations, such as VDE, Kema. Nemco and UL Approvals apply.

In addition the ‘G’ Type connector range complies with the following:

EN 60 320 (Appliance Coupler’s) EN 61 535 (Installation Coupler’s)

EN 61 984 (Engaged & Disengaged Under Load) VDE 0628 (Installation Systems)

Cable SpecificationMulticore CableH05Z1Z1-F / H05Z1Z1-F 300/500V AC Test Voltage 2000v Rated Temperature 70c Short Circuit Temperature 160c

Minimum bending radius 12xd HAR license No:CA01.00252

Bare or Tin Plated Copper. Class 5 Conductor complying with IEC 60228

Thermoplastic material TI6 type complying with EN50363-7

Thermoplastic material TM7 type complying withEN50363-8

Colour of inner cores complying with HD 308 S2 standard, assembly cable with or wi th out g r een - yellow g r oun d i n g con d uctor

IMQ-HAR Halogen free multicore LSZH flexible cables, conforming to BS EN 50525-3-11

(318-B LSZH/H05Z1Z1-F) H05Z!Z!-F complies with class Eca of the new CPR regulation

Declaration of Performance : DoP No.0003

Accordingly to Annex 111 of UE Regulation No.305/2011.

Harmonised Standard : EN 50575:2014 + A1:2016

Notified Product Certification Body : No:0987 – LAPI Laboratorio Prevenzioi Incendi S.p.A

Test Method CEI EN 60332-1-2:2006

Classification Method EN 13501-6:2014

UE Regulation No: 305/2011

IEC 60332-1-2 IEC 61034-2 IEC 60228

Bending Radius ≥ 9xD

Halogen Free Cable Structure

Class 5 flexible stranded conductor with electrolytic bare copper conforming to IEC 60228 standard

Insulation with Halogen Free thermoplastic material T16 type complying with E N 5 0363- 7

Outer sheath with halogen free thermoplastic material type TM7 complying with E N 5 0363- 8 stan d ar d E N 5 0267 2- 2 E N 5 0267 2- 1 E N 608 8 4- 2Cable ApplicationsThese low smoke emission cables (LSZH) are suggested for all applications where halogen free cable and, moreover, having low emission of smoke and corrosive gases when exposed to fire, is required. These cables are suitable for all applications that undergo to medium mechanical stress.

These cables are approved to CPR Certification and suitable in the construction and fixed installations.

CPR Class D – Halogen Free Flame Retardant 500v

For accurate information relating to Cable Ratings, Volt Drop, Resistance and other wiring regulations

Please refer to the Wiring Regulations BS7671 – Latest Edition.

Technical Information

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+44 (0) 1273 431 600 [email protected]

Projects

BBC Studios Wood LaneMetway Wiring Systems, Leads

McClaren Production CentreWiring Systems MCC, Detectors, Leads

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+44 (0) 1273 431 600 [email protected]

Projects

The ShardWiring Systems, Leads

Next BluewaterWiring Systems, Leads

Nomura HouseWiring Systems, Leads

John Lewis HQMetway Wiring Systems & Presence Detection

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+44 (0) 1273 431 600 [email protected]

Projects

Chiswick ParkMetway Wiring Systems

Pier 3, GatwickMetway wiring system

Rolls Royce Goodwood FactoryWiring Systems MCC, Detectors, Leads

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+44 (0) 1273 431 600 [email protected]

Projects

Halley VI Brunt ice shelf AntarcticMetway Wiring Systems

Heller Building RedditchMetway Connection Centre inc. Scene Setting

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+44 (0) 1273 431 600 [email protected]

Projects

Ravensbourne CollegeMetway Wiring Systems

Brighton Police StationMetway Addressable System

Cavendish SquareMetway Wiring System and Lighting Control

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+44 (0) 1273 431 600 [email protected]

Projects

Mulberry UTCWiring Systems & Lighting Controls

Eastbrook School Metway Addressable System

Project UtopiaWiring Systems MCC, Detectors, Leads

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+44 (0) 1273 431 600 [email protected]

Projects

Asda GeorgeWiring Systems, Leads

Zig Zag Building, London Wiring Systems, Leads

Flitwick Leisure CentreWiring Sytems MCC, Detectors, Leads

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+44 (0) 1273 431 600 [email protected]

Projects

CouttsMetway Wiring Systems

Dominoes Distribution Centre, WarringtonMetway Connection Centre

Meadow Hall Shopping Centre SheffieldWiring Systems, Leads

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+44 (0) 1273 431 600 [email protected]

Projects

Hove Town HallMetway Starter Box, Leads

Kings College WimbledonWiring Systems, MCC, Detectors and Leads

Eastbury SchoolMetway Addressable System

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Notes

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Notes

CONDITIONS OF CONTRACT No condition or stipulations, which are attached to the buyer’s form of order, and which are inconsistent with these terms or which add to or modify them in any way, shall have any effect, unless expressly accepted in writing by a Director of the Company at the time of acknowledgement of each separate order. In the absence of such acceptance, the buyer shall be deemed to have withdrawn or waived his conditions or stipulations and to contract solely on these terms.

PRICES AND VARIATION 1. All prices quoted or listed by the Company, are based on the prices of the company’s suppliers at the time of quotation listing. These are subject to adjustment prior to despatch to cover any increase in such prices, or in taxation or duty which might take place prior to delivery, such prices are exclusive of packing, carriage and VAT.

2. Where goods are to be imported, the Company reserves the right to vary the price quoted, to reflect the rate of exchange for the purchase of the relevant currency in pounds sterling.

SPECIAL QUOTATIONS Special quotations at variance from our current PRICE LISTS, and variances from these Terms and Conditions of Trading, shall only be valid if in writing and signed by an authorised official of the Company.

ORDERS Orders should be in writing. Verbal orders will be accepted, but the customer will be responsible for any errors of description or quantity, or date of delivery in goods supplied there under.

CANCELLATION 1. After acceptance, orders shall not be subject to cancellation or alteration, except with the agreement of the Company in writing and signed by an authorised official.

2. Cancellation of orders for goods specially made to customers specifications, cannot be accepted

3. Cancellation or alteration charges may be applicable, to cover the cost of our administration

NEW ACCOUNTS In order to avoid delay, goods up to the value of £250, can be despatched upon receipt of a completed and signed METWAY credit application form. For orders which exceed this value, it will be necessary to ask for the difference on account. Credit applications are only accepted on the METWAY credit application forms which can be posted or faxed immediately upon request.

DELIVERY DATES / DELIVERY While the Company will use its best endeavours to meet any stated delivery dates, time shall not be the essence of the contract and the Company shall not be liable for any loss or damage whatsoever, resulting directly or indirectly from late delivery.

1. All prices are ex works, and all or any costs of delivery will be charged to the buyer, unless otherwise stated under the terms of the contract, or at time of order. Goods will be consigned by post, or road transport, to an address in the United Kingdom, specified by the buyer in writing.

2. In the event of non-deliver, the buyer must notify the Company (i) in the case of non-delivery, within the United Kingdom, within 7 days of notification of despatch, or receipt of invoice, whichever is the earlier (ii) In the case of overseas non-delivery, within 14 days of notification of despatch, or receipt of invoice, whichever is the earlier. Otherwise, a claim cannot be made on the carriers for loss in transit, if we are not so advised, the consignee will be deemed to be responsible for the loss.

3. Every care is taken in checking goods In the event of shortage or damage, the buyer must notify the Company within 3 days of receipt of goods, the packages and the contents must be retained for carriers inspection where necessary.

PAYMENT 1. Payment is strictly 30 days Net, unless otherwise agreed in writing and signed by a director of the company.

2. If payment is not made in accordance with the agreed terms, the buyer shall be deemed to be in default of payment and the Company shall be entitled without prejudice to any other rights it may have to charge interest at the rate of 8% above the Bank of England base rate, from time to time in force, until the amount owing is paid in full. The Company reserves the right to charge the buyer for any legal costs involved in connection with the recovery of outstanding amounts due.

3. Failure to make due payment of deliveries, under these terms, or any other contract between the buyer and the Company, shall entitle the Company to delay, suspend, or cancel deliveries in whole or in part at its option, or withdraw account facilities.

4. If account facilities are withdrawn, then all outstanding invoices will immediately fall due for payment, and a demand as such will be made at the time of withdrawal of these facilities

RETENTION OF TITLE 1. The property and title to the goods shall remain with the Company, until such time as all sums owing for and in respect of the goods have been received from the buyer by the Company

2. Until such time, the buyer is required to store the goods in such a way, that they clearly remain the property of the Company.

RETURNS We cannot accept the return of goods unless our prior consent has first been obtained, and the goods are returned to us in their original boxes or cartons, and in an unused condition. We reserve the right to make a 10% handling charge, min £40, which ever is the greater, to cover our administration costs, should this be necessary.

DRAWINGS/DATA 1. All specifications, drawings and particulars of weights, dimensions, capacity or other details are approximate only. Specific details can be confirmed on request.

2. We shall make every effort to ensure the accuracy of technical details relating to our goods but we accept no liability in contract or tort or under statute or otherwise for any damages or injury arising directly or indirectly from any error or omission in such technical details whether caused by our negligence or otherwise.

3. The Company reserves the right to amend and/or improve designs at any time without notice.

PERFORMANCE 1. We shall use our best endeavours to provide you with general advice about our goods.

2. The responsibility for ensuring that goods are sufficient and suitable for your requirements is your sole responsibility.

EXPORT The foregoing conditions also apply to export orders. Our prices are ex works, packing & freight at extra cost. We shall be pleased to quote especially if substantial quantities are required. Payment terms are negotiable.

DISCLAIMER Metway will not accept responsibility for connections made between its connectors and other unapproved manufacturers connectors. For details of approved connectors contact Metway.

Terms & Conditions

Metway Electrical Industries Limited Barrie House, 18 North Street Portslade, East Sussex BN411DG [email protected]@metway.co.uk www.metway.co.uk

Sales +44 (0) 1273 43 1600Reception +44 (0) 1273 43 9266Accounts +44 (0) 1273 43 1612

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