ClassicBike · ClassicBike.biz. Help yourselves by ... This Triumph replacement parts catalogue...
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REPLACEMENT ·
PARTS CATALOGUE SUPPLEMENT
FDR'I978 BDNNEVILLE T'J4DE
.JUNE '1978 PART NO. TMA-9
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Help yourselves by helping us to expedite orders promptly and efficiently.
--=tINAIMPORTANT MOTORCYCLES
When consulting your BSA parts books for part numbers, check carefully to be sure you have written the part nL:mbers correctly. BSA part numbers are composed of two digits, a dash, and at least four digits following. Occasionally, there will be a six digit number followed by a slash mark and then one digit, two digits, or three digits. For example, BSA part numbers may be correctly listed a s follows:
b7-0949 97-3896/3 42-6528/88 97-3795/177
However, some of the older parts books may show the part numbers entirely different. For example, there are listings as follows:
2-525 2-49 40-24 67- 94 9
In all cases, BSA part numbers must be entered on your parts orders with two digits, a dash I and at least four digits following. When you look up a BSA part number in a BSA parts book, and it does not show two digits, a da sh, and at least four digits, it will be necessary:r6 convert the number to this form, to either enter the part number correctly on your parts order, or to assist you in looking up a price in this Price List. To convert the old part nu mber, fill in the mis sing digits with zeros:
2-525 should be 02-0525 2-49 should be 02-0049 40-24 should be 40- 0024 67-949 should be 67-0949
TRIUMP1-n ..~
MOTORCYCLES PART NUMBER CONVERSION In 1973 Triufl!ph introduced a numerical part numbering system which supersedes the old alpha· numeric numbering system. Prefix letters have been converted to numeric prefixes as follows:
ALPHA-NUMERIC CONVERTS TO NUMERIC DXXX;X 60-XXXX EXXXX (4 Digits) 70-XXXX EXXXXX (5 Digits) 71-XXXX FXXXX (4 Digits) 82-XXXX FXXXXX (5 Digits) 83-XXXX HXXXX 97-XXXX SXXXX 21-XXXX TXXXX 57-XXXX WXXXX 37-XXXX
This chart is supplied as an aid to converting older Alpha-Numeric part numbers.
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This Triumph replacement parts catalogue supplement describes the parts which are unique to the 1978 T140E model. It uses the same organi~ation as the 1978 Replacement Parts Catalogue. If you wish, the T140E supplement may be broken apart into separate sections and those .pages may be inserted in the appropriate place in the T140V catalogue. Or if you prefer, the supplement can be used as it is.
The "Remarks" column refers to page (PG) numbers and reference (REFI) numbers which are contained in the March 1978 Replacement Parts Catalogue (99-7003). In most cases, these indicate the T140V component which has been changed on the Tl40E.
PLEASE NOTE: T140V SPECIFICATIONS AND PARTS HAVE NOT CHANGED. The fiReplaces" column in this supplement refers to parts which have been changed for production of the T140E.
The only illustration used in this supplement is an exploded view of the AMAL Mark 2 carburetor. Some carburetor components which are not illustrated are included in the listing. They are grouped with associated parts. Where possible, related components are listed together so that assemblies may be identified.
This T140E supplement contains the following sections:
Manifold and tappets
Cylinder block and head, T140E
Carburetor, T140E
Frame
Air cleaners and side panels
Fenders
Control cables
Headlamp and flasher lamps
Misc.
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r~ANIFOLD AND TAPPETS) T140E SUPPLEMENT
Part ~
71-7103
71-7051
2928/123
2928/146
Description
Connector
Balance pipe
Rubber carbo connector
Cl ip for rubber
Qty.
2
1
2
4
ReplacesPart No. 71-3313
71-3577
New
New
Remarks
See pg 19 ref #17 See pg 19 ref #lb
Replacesintakemanifolds(also listed under carbuetor) Secures 29281 123 to carband Cy I. headstub. (alsolisted in carbsection)
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CYLINDER HEAD) T140E SUPPLEMENT
Part ~
71-7046
71-7049
Description Qty. ReplacesPart No.
Cylinder head 1 71-7007
Rocker box-exh. 1 71-3669
Remarks
pg 25 ref #13 pg 25 ref #42 71-7049 rocker box includes breather connector 71-7103
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2
3----
4---- 27
5
6
7
8
9
10 ----"
16
18-------~ 20------L
26-
25-----~~
~
~ I
I- - -
______
29
30
31 33
32
34
13
15
17
-19
21
22
23 24
28
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CARBURETOR, Tl40E SUPPLEMENT
Part ~
Descri pt ion Qty. ReplacesPart No.
Remarks
L2930/2 Carburetor L.H.CampI.
1 19-2452 AI\~L Mark 2 (includes2928/1232928/146)
R2930/1 Carburetor R.H.CampI.
1 19-2453 AMAL Mark 2(includes2928/1232928/146)
71-7052 Bracket-MK2 carbs I New Flat bracket attaches both carbs.
23-1031 Screw-MK2 carbbracket
3 Attach 71-7052bracket to MK2 carbs.
60-2427 vJasher-MK2 carb bracket
3
21-7028 Grub screw-carb bracket
1 Attaches toleft carb toposition brkt. 71-7052
71-7053 Link-Ml<2 cold start
1 New Links left carbcold start control lever toright carb cold start control
71-7054 Pivot pin - link 2 Connect 71-7053 Iink to carb cold start controls
60-7078 Fastenerpin
- pivot 2 Secures pivotpins thru cold start I ink
83-7155 Petrol pipe assy. 1 83-6209 Not shownSee pg 31 ref. #28
-
2928/123 Rubber carb connector
2 New Replaces intake manifolds (alsolisted in manifold section)
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CARBURETOR, T140E SUPPLEMENT CONT.
Part Description Qty. Replaces Remarks ~ Part No. 2928/146 Clip for rubber 4 New Secures 2928/123
to carb and cyl.head stub (also listed in manifold section)
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CARBURETOR, Tl40E SUPPLEMENT
Ref Part Description Qty,I Remarks ...JL ~ carb 1
2
4/035
5/077
Cable adjuster
Cable adjuster-lock nut
1
1
3
60/7118
2928/064
Cable rubber -carb top
Mixing chamber top
1
1
Not shown -included with cable assy. 60-7083
4
5
2928/061
2928/071
Throttle valve spring
Needle retainingdisc
1
1
6
7
2622/067
2928/030
Needle clip
Throttle needle
1 1 Stainless steel-2C3
8
9
9
10
11
12
2928/060
. R2930/002
L2930/002
29281062
2622/073
2622/142
1241026
Throttle valve. Body assembly Body assembly
Air intakeadapter
Air intakeadapter screws
Blank jet
Pilot jet
1
1 1
1
2
1
1
Right carb body
Left carb body
Plugs optionallocation for pilot jet
Not shown-pilot jetis pas i t i oned in middle hole of floatbowl on rim oppositetile f loat need 1e
13 14 15
2928/031
622/128
376/100
928/071
Needle jet Jet holder I~ain jet r~ain jet filter
1 1 1 1
Stainles steel .105
200 Not shown-screen
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CARBURETOR, T140E SUPPLEMENT CONT,
Ref .JL 16
17 18 19
Part ~
2622/069
6221069
622/149
124/026
Description
Float spindle
Float
Float needle Cold start jet
20 21
2622/070
2622/139
Float bowl gasket
Float bowl assy.
22 2622/086 Float bowl attach. screw
23
24
25
2622/066
2622/065
6221078
131163
Float bowlplug gasket
Float bowldrain plug
Banjo bolt Banjo gasket
26
27
28
28
29
30
376/093
2622/079
2622/075
2622/169
2622/087
2622/072
2622/145
2622/134
Filter - fuel Cold startplunger assy. ,Cold start lever bracket assy. Cold start leverbracket assy.
Cold startcliCk spring Air vent adapter Air vent tube
Air vent tubeguide clip
Qty.1Carb 1
1
1 1
1 1
4
1
1
1 1
1 1
1
1
1
2 2
2
Remarks
Located at bottomof fuel pick-upchannel
Includes brass . insert in float bowl body
Not showngositioned onanjo bolt 622/078
Left carburetor
Right carburetor
Not shown Not shown-pOSitioned on 2 float bowl ott. screws adjacent to air intake adapter
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CARBURETOR, Tl40E SUPPLEMENT CONT,
Ref ..JL 31
32
33
34
Part ~
2622/128
2622/129
622/082
2622/074
2622/135
DescriPtion
Pilot ai r screw with 'a' ringassy.
Throttle stop with'a' ring assy. '0' ring - air &throttle screw
Cold startdip tube Air jet 3.5
QtY.Icarb 1
1
2
1
1
Remarks
Pilot airadjuster
Throttle stop adjuster Not shmm separately-includedwith 2622/128 -2622/129
Not ill ust rated in detail
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FRAMEJ T140E SUPPLEMEi~T
Part ~
Description Qty, ReplacesPart No,
Rerna rks
83-7200 Elbow-crankcasebreather pipe
1 New
83-7201 Breather pipe 1 New Connects breather outlet stub to 83-7200 elbow
83-7202 Breather pipe 1 New Connects elbow to banjo at airbox
60-2252 Clip-breather 1 Screw tightenedclamp on breather outlet stub
60-7117 Clip - breather 3 Clamps on elbow and banjo at airbox (see: air cleaners &sidepanels)
83-7154 Frame vent pipe 1 New Connects frame vent to exh.rocker box
71-7058 Oil return pipe 1 71-7014 See pg 45 ref #21(same material)
83-7032E Frame assy - T140E 1 83-7032
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AIR CLEANERS AND SIDE PANELS J Tl40E SUPPLEMENT
Part ~
Description Qty, ReplacesPart No.
Remarks
71-7055 Connect-carb to air box
2 71-7019 See P9 73ref #13
83-7141 Air cleanerbody - R.H.
1 83-4607 See P9 73ref #lR
83-7162 Air cleaner body - L.H.
1 83-4606 See pg 73 ref #lL
83-7204 A/cleanerL.H.
cover 1 83-7067 See pg 73 ref #2
83-7205 A/cleanerR.H.
cover 1 83-7068 See pg 73 ref #2
83-7145 Breather tower assy,
1 New Attach into rt. air box
83-7148 Banjo union 1 r4ew Attach to 83-7145
70-1465 Fiber washer 1 Banj 0 to a i rbox
83-7151 Cap - breather tower top
1 New Breather tower
14-0213 Bol t Breather tower
14-1901 Nut Breather tower
70-2441 Fiber washer Breather tower
83-7152 Styling panelL.H. brown
1 See pg 73 ref #34-39
83-7153 Styl tng panelR.H. brm'm
1 See pg 73 ref #34-39
83-7198 Styling panelL.H. black
1 See P9 73 ref #34-39
83-7199 Sty I ing pane I R.H. black
1 See pg 73 ref #34-39
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HEADLAMP AND FLASHER LAMPS)
Part DescriPtion ~
60-7079 Diode - leadOSSy.
60-7080 W~l i te lead assy.
60-7081 White assy.
lead
60-7082 Diode
31788 Headl ightswitch
83-7161 Buckle strap
- battery
Tl40E SUPPLEMENT
Qty. ReplacesPa rt r~o.
1 New
1 New
1 New
1 I\~ew
1 34419
1 82-9355
Remarks
Includes 60-7080)60-7081) 60-7082.Connects between 31788 headlightswitch & ignitionswi tcll to provide lights on with ignitionswitch Long (bottolll)
Top (sllort)
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FENDERS, T140E SUPPLEMENT
Part Description Qty. Rep 1aces Remarks ~ Part No. 83-7158 Rear fender 1 83-7031 See pg 77
ref #1
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CONTROL CABLES) T140E SUPPLEMENT
Part ~
DescriPtion Qty, ReplacesPart No.
Remarks
60-7083
60-7084
Throttle cable complete
Throttle cable J box to carb
1
2
60-7002
60-7033
See pg 83 ref #1Includes 60-7118boots over cable adjusters at carb tops See pg 83 ref #14 -Does not include 60-7118
60-7118 Sheathadj ,
- cable 2 Rubber boot over cable adjuster at carb top
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MISC'J Tl40E SUPPLEMENT
Part DescriPtion Qty. Replaces Remarks ~ Port No, 99-7007 Owners iYlanual 1
Tl40E
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