Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in...
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![Page 1: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/1.jpg)
Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers of commercial vehicles, such as trucks and buses, as well as emergency and military vehicles.
Ashok Leyland, Alwar plant is one of the plant which is established in 1982.
ABOUT ASHOK LEYLAND
![Page 2: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/2.jpg)
Buses- low floor - Semi low Floor
TrucksLight VehiclesDefense & Military Vehicles
ASHOK LEYLAND PRODUCTS
![Page 3: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/3.jpg)
LOW FLOOR BUS TRUCK
MILLATRY TRUCK LIGHT VEHICLE (DOST)
![Page 4: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/4.jpg)
DEPARTMENTSProduction Department
Quality Department
Production Planning & Control (PPC) Department
Purchase Department
Finance Department
Sales & Marketing Department
Pre Delivery Inspection (PDI) Department
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SHOP 1:-Chassis AssemblyFront Axle Assembly
SHOP 2:-Rear Axle Assembly
SHOP 5:-Bus Body manufacturing
SHOP 7:-Pre Delivery Inspection (PDI)
WORK SHOPS
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Inside view of shop no. 2
![Page 7: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/7.jpg)
A groups of sub assemble or a sprate unit of a motor –vechile chasis that transmits torque from the propeller shaft.
Rear axle:
![Page 8: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/8.jpg)
Rear Axle Assembly LineLoading Casing
Brake Assembly Fitment
Hub Assembly Fitment
Brake Drum Assembly
Unloading Rear Axle
Brake Sub Assembly
Hub Sub Assembly
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1.Number punching.2.Break assembly fitment.3.Inner bearing & collar fitment.4.Distance piece fitment5.Hub fitment.6.Outer bearing &outer collar fitment7.Fitment of chuck nut.8.Fitment of break drum.9.Gas kit fitment
Assembly process of rear axle
![Page 10: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers.](https://reader035.fdocuments.us/reader035/viewer/2022062720/56649f155503460f94c2a40d/html5/thumbnails/10.jpg)
Load rear axle casing on conveyer. Eject the rear axle shaft & put on stand.
LOADING CASING
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Mount the dust cover on brake assembly. Tight all the bolts up to 75-80 lb.ft. with the
help of air gun.
BRAKE ASSEMBLY FITMENT
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Put inner collar, inner bearing inside the axle tube.
Put the shim.Mount the hub on casing.Mount the outer collar & outer bearing.
HUB ASSEMBLY FITMENT
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Tight the chuck nut & meet the chuck nut & axle tube slot with tightening.
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BRAKE DRUM ASSEMBLY
• Mount the brake drum• Tighten the wheel nut &
washer(65 to 70 lb. ft.).• Insert axle shaft and tight
studs (65 to 75 lb. ft.).• Mount the slack adjuster
on cam shaft.• Put the sir-clip for lock.
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Unload rear axle from conveyer.
UNLOADING REAR AXLE
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Thank You