© Altia 2011. Altia Koskenkorva Plant Modern plant with unique technology, know-how and efficient...

© Altia 2011

© Altia 2011

Altia Koskenkorva Plant

Modern plant with unique technology, know-how and efficient processing of barley

Unique technology toprocess barley-basedproducts and applications

© Altia 2011

3 21. huhtikuuta 2023

Koskenkorva – part of Altia production and logistics network in the Nordics

Koskenkorva

Tabasalu

Rajamä

kiOslo

Svendbor

g

Distillery

Production

Riga

Warehouse

We have1 Distillery3 Bottling PlantsWarehouses & offices in 6 countries

Odense

Office

Helsinki (HQ)

Stockhol

m

Copenhage

n

© Altia 2011


Koskenkorva quick facts

The plant produces grain spirit, starch and animal feeds for Altia and its customers.

We use almost 200 million kg of Finnish barley annually: nearly 15% of barley harvest in Finland and more than 30% of saleable barley.

Versatile product range enables unique material efficiency.

Production in 3 uninterrupted shifts, plant operational 350 days/year

Personnel about 90

Grain spirit produced of Finnish barley is the raw material for Altia’s alcoholic beverages and Finlandia Vodka.

Starch produced for the paper and board industry as well as for the breweries and food industry

Animal feed generated as a valuable by-product

© Altia 2011


Koskenkorva highlights

High-quality barley spirit• Continuous (24/7) production process of barley ethanol• Modern distillery utilizes the raw grain efficiently• Continuous improvement in energy and material efficiency• Quality control, end product analyses and process definitions

Unique barley starch• The world’s only barley-based starch• High standard of purity, hygiene and freshness• Uniform quality• GM-free, full traceability of used barley grain• Analogy with malt in the manufacturing of beer

Liquid and dry animal feed• Documented and researched nutritional value and

production results• Liquid feed for pigs with valuable feed components• Dry feed for cattle as a source of fibre

© Altia 2011


Koskenkorva plant

© Altia 2011


Complete use of grain Unique material efficiency

Koskenkorva plant uses the whole barley grain and all fractions material- and cost-effectively.

Animal Feed 43%

Ethanols 25% (half of which

is carbon dioxide)

Starch 30%

Husk 2%to energy

Waste Water Sludge to Fertilizer

© Altia 2011


At the heart of barley

• Finland’s largest single barley grain user and manufacturer of grain spirit

• High quality Koskenkorva barley spirit is raw material for Altia’s own alcoholic beverages and for Finlandia Vodka.

• Barley grain based products are marketed to Nordic and Baltic countries and to selected vodka-belt countries.

• In the future, usage of barley will increase as Altia’s Rajamäki Plant will specialise in spirits and as starch binding agents produced of renewable raw materials substitute oil-based binding agents.

• Exceptional grain traceability of Finnish barley

© Altia 2011


Annual barley usage

0

20

40

60

80

100

120

140

160

180

20019

94

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

e

2012

e

2013

e

2014

e

1000

tn

© Altia 2011


Production of ethanol, starch and animal feed

Barleyover 190 mill kg / year

Ethanolproduction

approx. 30 m litres

Starchproduction

approx. 50 m kg

Animal feedproduction

approx 70 m kg

Technical ethanols

Barleyethanol

Carbondioxide

Barleystarch

Paper and cardboards

industry

Brewingindustry

Sugars andsweeteners

Foodstuffsindustry

Proteinfeeds

Energyfeeds

© Altia 2011


Starch and feed customer references

© Altia 2011

Thank you!

© Altia 2011


From field to bottle

Grain from the farmer

Storage silos 3-4 weeks

Milling 0.5 h

Mashing 5 h

Fermentation 45 h

Distillation 1 h

Transportation to Rajamäki 1-2 days

Logistics

Beverage production 1 day

© Altia 2011


Unique distillation process

2%

43%

DRY MILLINGHUSKS

ANIMAL FEEDS

DRYING

MASHING

FERMENTATION

DISTILLATION

BARLEY STARCH

CARBON DIOXIDE

BARLEY ETHANOL

30%

12.5%

WASHING OF STARCH

A

STARCH B

BARLEY

THE SEPARATION OF

FIBRE PROTEIN AND STARCH

12.5%

© Altia 2011


Koskenkorva quality has been verified

Altia operations are qualified according to international standards.

ISO 9001:2008 certification verifies the level of quality management at AltiaAudited by Lloyd’s

ISO 14001:2004 certification verifies the attention Altia is paying towards environmental managementAudited by Lloyd’s

OHSAS 18001:2007 certification verifies the attention Altia is paying towards occupational health and safety managementAudited by Lloyd’s

© Altia 2011


Transportation• Animal feed drivers 80• Starch drivers 10• Grain drivers hundreds

Farms producing barley• Contract farmers 1500• Other farmers 1000

Animal farms buying feed1500

Maintenance services 15 - 20 man-years

Koskenkorva plant influences the economic activities of the surrounding community

© Altia 2011


Daily traffic

Grain 15 - 30 transport lorries

Barley ethanol 1 transport lorry

Starch 10 transport lorries

Animal feed 30 - 35 transport lorries

Carbon dioxide 1 transport lorry

Peat 5 transport lorries

© Altia 2011


Building the finest distillery in the Nordics1938 Decision to build at

Koskenkorva

1945 Rectification plant for sulphite alcohol

1952 Ethanol distillationPotato, grain in the late 1950’sProduction capacity 1 500 tonnes ethanol

1973 New distillation unit and stillage dryer Production capacity 5 000 tonnes ethanol and 6.5 million kg distiller’s grains

1987 Barley starch factoryProduction capacity15 000 tonnes 100% ethanol30 000 tonnes starches60 000 tonnes animal feeds10 000 tonnes carbon dioxide

1992 Increasing capacity of ethanol to 20 000 tonnes

1993 Feed production by Feedmix Ltd.

1996 Capacity of starch 40 000 tonnes

2003 Dehydrated technical ethanol approx 350 tonnes/month

2004 Capacity of starch 50 000 tonnes

2010 Altia as minority shareholder in starch modifying company Chemigate

Increasing capacity of ethanol to 24 000 tonnes

2012 Dehusking of barley into use

© Altia 2011


• More effective distillation with renewed mash column

• Modern separation technology and increased capacity obtained in starch process by using tricanters

• Increased hygiene in feed production with new equipment

• New technology to be taken into use in cleaning barley will improve energy efficiency

Modern technology to enable efficient processing of barley

© Altia 2011


Our work for the good of the environment

• Utilised waste 99.11% of the total waste amount• The goals in proportion to production include

• a decrease in energy use by 8% and • a decrease in the consumption of chemical oxygen by 6.1%

• a decrease in the consumption of clean water by 4.8% in comparison to the 2009 level by the end of 2012

Achieving EnvironmentalGoals at the Koskenkorva Plant

Development2009 - 2010

Goal for the end of 2012

Energy use (steam + water) -19 % -8.0 %

Waste water -29.4 % -6.1 %

Consumption of clean water -25.3 % -4.8 %

© Altia 2011


High quality starch to technical as well as food industry applications

• The largest starch plant in the Nordic countries

• The world’s only barley starch manufacturer

• Altia is a minority shareholder of Chemigate Oy specialised in modifying native starch into customer-ready products.

• Pro-active R & D to find new applications for barley starch to substitute oil-based raw materials Barley starch is

also used in beerbrewing.

© Altia 2011


Animal feed for Finnish farms

• The Koskenkorva Plant produces a significant amount of valuable feed fractions used in farms. They are utilised in breeding of both cattle and pigs.

• Liquid feed for pig farms are valuable feed components due to their high content of protein and/or carbohydrate since there is global shortage of vegetable proteins.

• Dry feed is sold to cattle farms as a source of fibre.

• Feed is mainly sold to farms in Southern Ostrobothnia, which minimises the carbon footprint of the product.

Barley comes from farms within 100 km. Feed is sold within 70-km radius.

© Altia 2011


Brands

Local Sales and Marketing• Finland• Sweden• Norway• Open Markets:

• Denmark • Estonia • Latvia• Travel Retail• Export

Category Management• Brand Marketing• Product Management• Trade marketing• Market Research

Koskenkorva plant in Altia business structure

Industrial Services

CEO

Supply Chain Trading

TechnicalEthanol

ContractServices

Starch andAnimal Feed

Sweden: Philipson Söderberg

Bibendum

Finland: SkyCellarWennerco

Norway:Ström/Bibendum

Best Buys

Supply ChainFinland

Sourcing

Supply Chain Baltics

Supply Chain Scandinavia

Koskenkorva Plant

Product Development

Support functions: HR, IT, Legal, Business Development, Finance, Treasury, Communications

Supply ChainDev. & Planning

Regional Functions• Supplier Management• Marketing Management• Portfolio Management

© Altia 2011. Altia Koskenkorva Plant Modern plant with unique technology, know-how and efficient...

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