- 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252...

14
- 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com MOTOR WINDING SYSTEMS Typical wire diameter from 0.20 to 2.00 mm copper wire. Electric connection by inserting 2 IDCs (after winding) or welding Stack height from 25 to 125 mm or more On the following page you will find the detailed operations of one machine and its layout MMS / MBT / 04 – 160

Transcript of - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252...

Page 1: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 1 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

Typical wire diameter from 0.20 to 2.00 mm

copper wire.

Electric connection by inserting 2 IDCs

(after winding) or welding

Stack height from 25 to 125 mm or more

On the following page you will find the

detailed operations of one machine and its

layout

MMS / MBT / 04 – 160

Page 2: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 2 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

The machine is based on the Sipro multishuttle transport system® with rotating spindles and independent

MMS / MBT / 04 – 160

Manual coilformer loading and unloading

Winding IDC insertion

Page 3: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 3 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

Manual parts loading and unloading

Tool design keeps these operations and

specification change over simple

MMS / MBT / 04 – 160

Page 4: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 4 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

4 spindle heavy duty tag wrapping

winding machine

Coilformer transfer via shuttle

Programmable tensioners

MMS / MBT / 04 – 160

Winding

Page 5: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 5 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

Bandoleer support

Stepping mechanism

Insertion device

Automatic stack height tolerance

compensation

IDC insertion

MMS / MBT / 04 – 160

Page 6: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 6 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

phase 1

S/TBF/2Specialized in pole chains

flyer winding head for 2 motors wound in parallel using

programmable tensioners

modular design to suit higher production rates with

additional winding heads

tool transfer to allow fully automatic motor assembly

and wire connection and easy change over

phase 2 phase 3 phase 1

Page 7: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 7 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

S/TBF/2 Parts are fed and removed with their winding tool

programmable shuttle transfer between the loading

station and the winding unit

Page 8: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 8 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

S/TBF/2 The winding process is fully automatic and uses 4

programmable axes, wire holding clamps and pneumatic cutters for the winding start and finish.

Also the wire tension can be changed in any point of the winding in order to optimize the final result.

Page 9: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 9 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

1 milion motors per Year.

Plastic hinges Cutting

Winding 36 Stations S/TBF/2

Taper Control

Faston Insertion

Quality Vison Controls

Production line

Page 10: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 10 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

iPWinterpolating Path Winder

Page 11: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 11 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

iPWinterpolating Path Winder

Motor geometries represent a challenging task for

winding machine designers.

Sipro has faced this challenge with a machine

suitable for different motor designs just by

changing its configuration to use a different

winding technique:

A) segmented stators (single or pole chains)

B) inner or outer slot stators

Page 12: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 12 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

iPW 02- HPinterpolating Path Winder

High Power

High speed Z-axis winding

Tilting of wire-guide tubes

Tooling X-axis for layering

Tooling Y-axis for wrapping

Tooling J-rot for tilting

Tooling W-rot for z rotation

Heavy Duty Applications

Page 13: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 13 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

iPW 02- FWinterpolating Path Winder

Flat Wire

Flat Wire Applications

The coil turns around the wire.

Centre of rotation with controlled shifting

Page 14: - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 –  MOTOR WINDING.

- 14 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com

MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS

SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com