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- 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252...
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Transcript of - 1 - SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252...
- 1 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
Typical wire diameter from 0.20 to 2.00 mm
copper wire.
Electric connection by inserting 2 IDCs
(after winding) or welding
Stack height from 25 to 125 mm or more
On the following page you will find the
detailed operations of one machine and its
layout
MMS / MBT / 04 – 160
- 2 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
The machine is based on the Sipro multishuttle transport system® with rotating spindles and independent
MMS / MBT / 04 – 160
Manual coilformer loading and unloading
Winding IDC insertion
- 3 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
Manual parts loading and unloading
Tool design keeps these operations and
specification change over simple
MMS / MBT / 04 – 160
- 4 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
4 spindle heavy duty tag wrapping
winding machine
Coilformer transfer via shuttle
Programmable tensioners
MMS / MBT / 04 – 160
Winding
- 5 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
Bandoleer support
Stepping mechanism
Insertion device
Automatic stack height tolerance
compensation
IDC insertion
MMS / MBT / 04 – 160
- 6 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
phase 1
S/TBF/2Specialized in pole chains
flyer winding head for 2 motors wound in parallel using
programmable tensioners
modular design to suit higher production rates with
additional winding heads
tool transfer to allow fully automatic motor assembly
and wire connection and easy change over
phase 2 phase 3 phase 1
- 7 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
S/TBF/2 Parts are fed and removed with their winding tool
programmable shuttle transfer between the loading
station and the winding unit
- 8 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
S/TBF/2 The winding process is fully automatic and uses 4
programmable axes, wire holding clamps and pneumatic cutters for the winding start and finish.
Also the wire tension can be changed in any point of the winding in order to optimize the final result.
- 9 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
1 milion motors per Year.
Plastic hinges Cutting
Winding 36 Stations S/TBF/2
Taper Control
Faston Insertion
Quality Vison Controls
Production line
- 10 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
iPWinterpolating Path Winder
- 11 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
iPWinterpolating Path Winder
Motor geometries represent a challenging task for
winding machine designers.
Sipro has faced this challenge with a machine
suitable for different motor designs just by
changing its configuration to use a different
winding technique:
A) segmented stators (single or pole chains)
B) inner or outer slot stators
- 12 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
iPW 02- HPinterpolating Path Winder
High Power
High speed Z-axis winding
Tilting of wire-guide tubes
Tooling X-axis for layering
Tooling Y-axis for wrapping
Tooling J-rot for tilting
Tooling W-rot for z rotation
Heavy Duty Applications
- 13 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
iPW 02- FWinterpolating Path Winder
Flat Wire
Flat Wire Applications
The coil turns around the wire.
Centre of rotation with controlled shifting
- 14 -SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com
MOTOR WINDING SYSTEMSMOTOR WINDING SYSTEMS
SIPRO SRL - Via priv. G. Natta 3, 20030 Lentate sul Seveso - MI (Italia) - Tel +39 0362 542252 - Fax +39 0362 542424 – www.siprosrl.com