Post on 05-Jul-2015
description
1
Project
partner
LOGISTICS EFFICIENCY DESIGN „L.E.D“
2 Michael.rada@gmail.com / +420 728 492512
Project
partner
„L.E.D.“ is strong tool which serve to identification, implementation and optimization of Global Supply Chain Efficiency. It works on process complexity utilizing synergic effects of multiple environments. We establish unexpected connections to reach the goal of highest possible efficiency.
Designers are independent professionals with rich practical experience connected to pool of suppliers and producers being named L.E.D. PARTNERS. All members helps to ralize the final image.
ZWE project resulted from L.E.D. principles and its expansion was result of strong cooperation of all L.E.D. members so as clients which benefit from environmental approach so as profitability of the project
Best results has been reached in production facilities, Distribution and Logistics centers so as On-line shops
PROCESS– FROM RTP & OWWP TO ZWE
RTP – proper management and development of optimised Returnable
Transport Packaging units. Project result in Cost, HC and CO2
reduction. Prevent losses of RTP units in GSC.
OWWP – secondary utilisation of One Way Wooden Packaging units.
Prolong the life cycle of OWWP units, efficient final utilisation for
electricity and heating production.
ZWE – open a way of secondary utilisation of packaging, consumable
and surplus material other than OWWP units.
The main advantage for client is not only the possibility to achieve
ZeroWasteEnvironment, but to generate additional profit from
already existing SCM.
Client will be GREEN and CASH RICH with low inicial investment ratio.
3 Michael.rada@gmail.com / +420 728 492512
Project
partner
BEFORE / AFTER COMPARING
B E F O R E
Material consumption
Production
Waste generation
Waste collecting
Waste dispatch
A F T E R
Material consumption
Production
On site material processing
Material sale
4
The main difference in ZWE project is the minimalization of third party (Waste Processing Company)
services. This is possible through processing on client´s site.
The client change from Waste generator to Raw material producer and is able to benefit from raw
material price development on Local market.
BOP Partner position is the Project Management and as Logistics provider he provide an
efficient system by colaborative logistics and project setup.
Michael.rada@gmail.com / +420 728 492512
Project
partner
PROCESS COMPARING
5
Current
process
(Mainly
applied in
CZ)
External
warehouses
storage
Consumption
in production
Waste
container unit
Waste container
despatch
Waste
processing
Storage or
Sale Waste processing
company
Production
company
Pre-processing
for waste
despatch
Cost Material sale profit
New
Process
External
warehouses
storage
Consumption
in production Baling Press
Material despatch
FTL (MR)
Raw material
for new
production
Production company
B
E
F
O
R
E
A
F
T
E
R P.L. Consume
Material
Storage
Material sale profit for production company
Michael.rada@gmail.com / +420 728 492512
HOW TO ACHIEVE ZWE
• Continuous increase of RTP units
• Continuous increase of packaging efficiency
• Efficient RTP management
• OWWP project
• Implementation of Baling and Bundling machinery on site
• Setup of efficient raw material supply chain
• Advanced management of all ZWE projects
6 Michael.rada@gmail.com / +420 728 492512
Project
partner
FACTORY RELATED ZWE POSSIBILITY
BALLING PRESS APPLICATION – „ONE FOR ALL“
A L U M I N I U M
Biggest compression ratio
Reduction of storage space
Easy manipulation
Reduction of „dirt“
C O P P E R
Big compression ratio
Reduction of storage space
Easy manipulation
Reduction of „dirt“
7
Good compression ratio
Reduction of storage space
Easy manipulation
Reduction of „dirt“
Big compression ratio
Reduction of storage space
Easy manipulation
Reduction of „dirt“
P L A S T I C , C A R D B O A R D C O M B I N E D M E T A L P R O D U C T S
Michael.rada@gmail.com / +420 728 492512
Project
partner
BALLING PRESS - DETAILS
H S M V L 5 0 0 . 1 , U S E D
Pressing presure 540 kN ( 54 ton)
Main electro-engine 4,0 kW / 400 V / 50 Hz (possible 7,5 kW)
Weight of machine 2300 kg
Dimmensions 1824 x 1500 x 2987 mm (W x L x H) instaled machine
Press chamber dimmensions 1200 x 800 x 1520 mm (W x L x H)
Binding 4 x steel wire
Max package size 1200 x 800 x 1000-1200 mm (W x L x H)
Weight of package - height 1200 mm cca 300-400 kg valid for plastic
Pressing capacity cca 2 - 3 packages / hour
(cca 800 - 1200 kg)
Size of filling door 1150 x 565 mm (W x L)
H S M H L 1 2 G , N E W
Pressing presure 140 kN ( 14 ton)
Main electro-engine 7,5 kW / 400 V / 50 Hz
Weight of machine cca 1280 kg, mobile – equiped with wheels
Dimmensions 4.300 x 1.030 x 1.630 mm
Press chamber dimemnsions 800 x 600 x 900 mm
Binding 3x bands, Some materials do not need binding
Max package size 800 x 600 x 900 mm
Weight of package – according to material 100-200 kg
Pressing capacity 2 - 3 packages / hour
Size of filling door 800 x 1200 mm
Possibility to fill directly from collection containers
8 Michael.rada@gmail.com / +420 728 492512
Project
partner
BALLING PRESS FOR DIRECT SALE
SPOT PRICE 11.2012
H S M V L 5 0 0 . 1 , U S E D H S M H L 1 2 G , N E W
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Price: 279.900,-CZK/w VAT Price: 399.900,-CZK/w VAT
Michael.rada@gmail.com / +420 728 492512
Project
partner
IMAGES OF PRESSED MATERIAL
10 Michael.rada@gmail.com / +420 728 492512
Project
partner
PROCESS LOGISTICS BEFORE ZWE
1. INTERNAL LOGISTICS – the flow of waste inside the factióries
and warehouses is usually not designed properly. In some cases
Waste Processing Company have full responsibility, but cost are
being charged to client.
2. PROCESS LOGISTICS – process is usually being outsourced to
Waste Processing company. Cost charged to client.
3. OUTBOUND LOGISTICS – waste despatch realized usually in
Waste containers. Cost are charged to client.
11 Michael.rada@gmail.com / +420 728 492512
Waste management is realzed as DDP. All cost covered by client.
Partner
Projektu
PROCESS OGISTICS WITH ZWE
1. INTERNAL LOGISTICZ – exact plannning, mapping, route and
time setup will optimize the flow of waste inside factory and reduce
cost. Internal MR possible.
2. PROCESS LOGISTICS & OUTBOUND change of business
condition (DDU to EXW) transfer responsibility and cost from client
to supplier
3. Client eliminate one Cost center and in favour to establish Profit
center instead (no fixed cost for client anymore).
12 Michael.rada@gmail.com / +420 728 492512
Zero Waste Environment is realized as EXW. All cost .covered by consignee.
Partner
Projektu
ZWE CLIENT PROPOSAL - DETAILS
For the ZWE project deeper current waste logistics analytics has to be realized,
but based on experience and data provided we would like to suggest
following
1. Change the responsibility (cost) from client to ZWE supplier
2. Streamline the flow of waste from factory to processing locations (client´s
operations)
3. Reduce the number of Waste containers and simple waste pressure
machines to „Zero“ remains just communal waste
4. Implement 2 balling press machines in indicated locations (or if available
inside WH)
5. Change the provider for Waste management services to provider of ZWE
services
13 Michael.rada@gmail.com / +420 728 492512
Project
partner
CLIENT – ZWE NEXT PROCESS PROPOSAL
• Meeting refering to presented proposal including factory tour
• Sampling of „generated waste per cathegory“ (1-2 pcs/kg/per cathegory)
• Up to Date price offer based on provided samples (Expected TTL price to increase by 30 – 50% including all materials)
• 3 way meeting with NWE suppliers
• APPROVAL of PROJECT
• Detailed analytics of „current waste logistics“
• Detailed proposal of NWE logistics
• Tender (if any) for NWE supplier
• Contracting
• Start of project
14 Michael.rada@gmail.com / +420 728 492512
Project
partner