Post on 29-Mar-2015
www.manuli-hydraulics.com
INTERLOCK PLUSKey features
Jan, 2010 - Catalogue 2010
One insert styleOne insert style
Two ferrule styles:
4WS M01500
6WS M01600 & M01800
Two ferrule styles:
4WS M01500
6WS M01600 & M01800
New IL PLUS Old InterLock
INTERLOCK PLUS
New IP (Interlock Plus) and old IL design NOT COMPATIBLE
Ferrule Inserts Interlock Plus Interlock Plus Interlock Interlock
New IP (Interlock Plus) and old IL design NOT COMPATIBLE
Ferrule Inserts Interlock Plus Interlock Plus Interlock Interlock
Jan, 2010 - Catalogue 2010
FREE CUTTING STEEL – LEAD FREE
Increase internal diameter
Flat tail termination
Different IL trap area
O-Ring seat (optional O-Ring for OEM Application)
Negative grooves
O-R seat acc .to ISO-SAE
FITTING DETAILSFITTING DETAILS
INTERLOCK PLUS
Jan, 2010 - Catalogue 2010
Easier mounting: rubber friendly negative groove insert profile
High resistance to severe working conditions and impulse performance with cold restarts: PATENTED Optional additional O-Ring on insert
Lower pressure losses: up to 15% (fitting bore increased on DN 19, 25, 31, 38)
ISO style O-Ring groove: better sealing and universal compliance with international specifications (including SAE)
Easier installation with counter spanner, thanks to increased counter hexagon length
Lead-free steel: ecological compatibility, recycling, projected to future requirements, compliant to new coming legislations and relevant OEMs requirements, e.g. Komatsu
Lower sensitivity to crimping diameter variations in proximity of defined crimping diameter, compared to old IL
Increased corrosion resistance (up to 300 hours before white rusting in insert body according to ASTM B117 method)
INTERLOCK PLUS
KEY FEATURESKEY FEATURES
Jan, 2010 - Catalogue 2010
Larger product range of termination ends
Improved system new IP fitting & new NBR tube, design hose-fitting integrated
Better suitability of NBR tube for heavy duty wire spiral hoses (improved chemical compatibility with oils)
Increased fatigue performance in severe long term applications
Future Range Vision: new InterLock Plus will substitute also Xtralock, to have a new unique reliable and cost saving solution also for Diamondspir
InterLock Plus lab tested up to 2 million impulse cycles with GoldenISO/45 LongLife
Same pricing policy: no increase of costs, rather of performance
INTERLOCK PLUS
KEY FEATURESKEY FEATURES
Jan, 2010 - Catalogue 2010
O-Ring seat (optional O-Ring for OEM Application)
InterLock Plusinsert size
s x d(mm)
5/8" 13,29x1,783/4" 15,60x1,781" 21,95x1,78
1-1/4" 28,30x1,781-1/2" 34,65x1,78
2" 47,35x1,78
To be used only in presence of relevant thermal excursions between very low and very high temperatures
To improve performance in severe testing with cold start
Optional O-Ring to be bought and installed by assemblers
PATENT
ED
INTERLOCK PLUS
OPTIONAL O-RINGOPTIONAL O-RING
NBR rubber, 90 ShA
Jan, 2010 - Catalogue 2010
Insert bore collapse ranges confirmed equivalent to old InterLock
New gauges GO & NO-GO for the insert collapse measurement, in fact bore ID on DN 19, 25, 31, 38 are different compared to old IL range
INTERLOCK PLUS
SIZE NO-GO GO
1/4" - -
3/8" - -
1/2" - -
5/8" 10,90 10,05
3/4" 13,30 12,35
1" 18,05 17,00
1-1/4" 23,35 22,25
1-1/2" 29,30 28,15
2" 39,00 37,70
New values
INTERLOCK PLUS
INSERT BORE COLLAPSEINSERT BORE COLLAPSE
Jan, 2010 - Catalogue 2010
WIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES & 90° LONG DROPS
LIEBHERR-TEREX RANGE
XTRAFLANGES (TORIC PROFILE), STRAIGTH, 90° & 45° ELBOWS (UP TO 560 BAR)
NEW HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE 62 COMPATIBLE (UP TO 560 BAR)
WELDING TAIL
METRIC FEMALES SWEPT ELBOWS 45° & 90° LONG DROP
TERMINATION ENDS RANGE EXTENSIONTERMINATION ENDS RANGE EXTENSION
INTERLOCK PLUS
Jan, 2010 - Catalogue 2010
INTERLOCK PLUS
CODES CORRESPONDANCE TABLECODES CORRESPONDANCE TABLE
Jan, 2010 - Catalogue 2010
Flange type New Manuli name
SAE 3000 (code 61) ISO/SAE Code 61 FLANGE(35 to 21 MPa)
SAE 6000 (code 62) ISO/SAE Code 62 FLANGE(42 MPa)
Liebherr/Terex style(compatible ports SAE code 62, bolts ISO
class 10.9)
FLANGE PLUS(up to 56 MPa)
XTRAFLANGE(compatible ports SAE code 62)
XTRAFLANGE(up to 56 MPa)
CAT SUPERCAT
FLANGE RANGEFLANGE RANGE
INTERLOCK PLUS
Jan, 2010 - Catalogue 2010
Higher thickness
FLANGE PLUS
XTRAFLANGE
INTERLOCK PLUS
FLANGE RANGEFLANGE RANGE
Jan, 2010 - Catalogue 2010
Special elbows over 90°
Solid piece
Any angle possible
High pressure and robustness
XTRAELBOWSXTRAELBOWS
INTERLOCK PLUS
Jan, 2010 - Catalogue 2010
Interlock Plus can be ordered effective from 1st April 2010 (also via web)
Fast movers references will be already available on stock effective from 1st April 2010
Interlock phase out will last 6 months (up to 30.09)
Old Interlock will be available on Manuli On-Line store till 30.06
Starting from 01.07 all orders on old Interlock will be subject to analysis on stock availability.
PHASE-IN and PHASE-OUT PHASE-IN and PHASE-OUT PROCESSPROCESS
INTERLOCK PLUS