Post on 16-May-2018
Wood Group An overview on field integrity improvements
KIOGE 4th October 2017
Mike Teeling – General Director Kazakhstan
INTERNATIONAL
ENERGY SERVICES
COMPANY LSE LISTED
SALES
ESTABLISHED IN
OIL AND GAS
EXPERIENCE
OPERATING IN OVER
250 $5BN
1912 40+ 40+
Who we are
All-of-facility care for complete field life
COUNTRIES
We help customers design, build,
maintain and safely operate facilities
through asset life cycles
We are focused primarily on the
provision of engineering and
production support solutions
As an asset-light, people focused
business, our track record on
industry leading projects is driven
by our expertise and capability
Life of field services
Downstream, chemical
process, automation
& industrial Subsea &
pipeline Clean energy
Facility construction
maintenance
management Industrial
services Upstream
Decommissioning
services
What we do
All-of-facility care for complete field life
We are energy…
4
Projects and
Modifications
FEED, detailed
engineering, procurement,
construction, hook-up,
commissioning and
decommissioning projects
for all upstream,
midstream, downstream,
industrial and
manufacturing markets.
Pipeline Services
Onshore pipeline work
including survey, right of
way, mapping, inspection,
GIS and permitting.
Operations and
Maintenance
Duty holder, asset/facilities
management, operations
support, maintenance
management and support,
training, logistics and
labour provision.
Industrial Services
Access solutions, blasting,
coatings, insulation,
fireproofing and industrial
cleaning.
Decommissioning
Planning, engineering
down, de-inventorying,
de-construction, SIMOPS
removal preparations and
construction HLV
connections
…and we are diverse
5
Subsea
Programme and
project management,
production systems,
structures, pipelines,
risers, operations
support, inspection,
maintenance and
repair.
Asset Integrity
Solutions
Materials and
corrosion
development and
mgmt, maintenance
development and
mgmt, operations
integrity, vibration
dynamics and noise;
maintenance mgmt
systems, information
mgmt and structural
integrity.
Automation and
Control
System engineering,
specification,
integration and
implementation.
Clean Energy
Programme and
project management,
operations
management
services, financial
advisory services,
product development,
carbon capture and
storage, transmission
and technical
services.
Digital Solutions
Software and product
development;
licencing and
maintenance, data
and text mining;
applications,
visualisation,
dashboard and
workflow
development,
analytics.
Studies
Early process studies,
licensor/technology
selection, master
planning, site
selection/studies and
layout planning,
feasibility, concept
select, pre-FEED,
decommissioning,
and lifecycle cost
analysis.
Global presence – local reach
6
KOC
NCOC Karabatan
NCOC
TengizChevroil
NCOC Kashagan
TengizChevroil
TengizChevroil & MOK
RECENT PROJECTS:
Kashagan - Engineering, Procurement,
Construction and start up of the field with
ongoing modifications support – Raw Gas
Injection Project – Production Enhancement
Projects
Tengiz - Main Automation Project - CaTRo
Project – Field Engineering Contract – FGP
Karachaganak - Brownfield engineering and
well integrity software in support of 300+ wells
on the gas condensate field
Dunga – Brownfield Plant Modifications
Projects
To provide smart technical solutions that create and
sustain value for our customers.
Solutions that address the primary threats to the
safety, operation and productivity of your energy
and industrial assets.
What we offer
9
10
Digital Solutions
Domain
know-how
Serving the energy and industrial
sectors for over 20 years
2000+ associated Wood Group
engineers, scientists and discipline
experts
Automation, chemical eng, civil eng,
corrosion, data/information, drilling eng,
electrical eng, HSE, inspections,
integrity management, IT/computer
science, materials, metallurgy,
operations, petroleum eng, process
eng, project management, renewables,
risk analysis, solar, subsea,
wells/completions….
More than 250 customers in over 40
countries
Technology
excellence
More than 100 staff software
architects and developers
Co-located engineering and software
development teams
Robust best practices
Over 20 established
commercial software products
ISO certified
Software innovation:
Custom software development
Systems integration
Web/cloud-hosting
Agile development for speed,
quality and cost control
Innovation award winners
Data analytics centre of excellence
Analytics dashboarding
Predictive analytics
Innovative
solutions
Digital Solutions
11
All-of-Facility
Integrity Management
Corrosion
Modeling
Site-Office Collaboration
Flow Modeling,
Virtual Metering
Process Control, Simulation
and Operator Training
Reliability Analysis
Structural
Analysis
Well Integrity Management
Pipeline Installation
and Management
Drilling Riser Design,
Analysis and Management
Data Analytics
Environmental
Management
Supply Chain
Planning and
Scheduling
Industrial Training
Performance
Monitoring
NEXUS IC | IC-Inspection
ECE™
eXpert
Maestro | Virtuoso™
ProDyn | Virtuoso™ | VP Link™
iQRA | NEXUS IC
Flexcom
iWIT™ | iNotepad | iMAASP
OptiLay™ | PipeLay
DeepRiser | Optima™ | OptiView
Asset Performance | Predictive Analytics
ENVision™
ProPlan | ProSched
ProLearn | Virtual Reality
ProRPM
Digital Solutions for the asset lifecycle
Custom Software Development
12
• Robust asset register enforces consistent
data acquisition and data quality
• Supports compliance to regulatory
and corporate requirements
• Integrated risk management optimization
• Automated anomaly detection
• Supports in-field preliminary reporting
and engineering assessments
• 3D visualisation and video hosting support
• Improves control of contractor activities
• Flexibility to adapt to changes through time
• Fully supported deployments
Integrates with ERP/CMMS/well
integrity management systems
Supports all asset types
– onshore and offshore
Proven
since 2005
NEXUS IC | all-of-facility integrity management
13
Real-time visibility of WIM and Ops processes
– Improve safety and certainty of issues
– Identify production threats and lower cost
– Identify trends and possible well component
failures ahead of time
• Support for proactive maintenance –
optimize workover schedules
• Improve control of contractor activities
• Standardise best practice –
fully conforms with ISO 16530-2
• Flexibility to adapt to changes through time
• Fully supported deployments
Integration experience
with >30 systems
Supports all well types
– onshore and offshore Since 2005
iWIT™ | well integrity and operations management
14
Touchscreen data collection
on a ruggedized laptop or tablet
Wellsite
Record pressure readings
Register equipment tests and design changes
Collect any other field data; supports photos
Office
Review entry logs and reports
iNotepad | mobile field data capture
• Improves data quality and rigour
• Readily customisable
• One-click synchronisation
with iWIT or other databases
15
Benchmark reliability from your own
organization against a global dataset of
industry averages
Assess mean-time-to-failure (MTTF)
for quantitative risk assessments and
critical decision making
Construct queries to generate an analysis
instantly, from anywhere
A vehicle to assess reliability for all forms
of asset/component type
Based on proven
iWIT functionality Secure web interface
Conforms to
ISO 14224
iQRA | Reliability Information Analysis
16
Virtual reality
Natural evolution of
architectural and
engineering visualisation
Key differentiator for how
we do business and deliver
value to our customers
Powerful medium to market
our technological
excellence
Improved learning while
immersed in a realistic
environment
Safety training programme
for Wood Group’s Africa
operations to
• reinforce the hazards on
site
• promote safe behaviour
in a more engaging way
Awareness training for
offshore Induction for
young engineers.
Efficiently design, plan and
sequence work instructions
while immersed at the
virtual work site
Take dimensions and
design components for
fabrication
Better appreciation of
component size and
clearances
Visualisation Training Tools
Digital Solutions 17
Data Analytics | Delivering Asset Intelligence
Data Integration
Data handling, cleaning, integration
and storage solutions
Performance / Analysis Dashboards
Custom asset intelligence web dashboards.
Reporting on key data,
KPIs, alerts & notifications
Advanced Analytics
• Predictive maintenance
• Fault detection
• Process optimisation
• Operational optimisation
• Forecasting
• Cognitive computing
Production loss analysis
Equipment failure prediction
Fault / issue detection
Sample Analytics Use Cases
Predictive Analytics
19
1. Predictive maintenance (BP, CeADAR)
2. Glycol pH (PSN ABZ)
3. Water separation (PSN ABZ, Data Lab UK)
4. Infant machine failure (Operator, Perth)
5. Component failure diagnostics (BP, ELDER)
Angola B18
CATS Teesside
Hummingbird
Skarv
Wood Group’s eWorking programme is a growing suite of innovative
solutions for delivery excellence from desktop to worksite.
This technology enables a step change in execution efficiency in the
industry, revolutionises how our services are delivered and enhances
communication with remote/ hostile and hazardous worksites.
Includes:
• eXpert
• eWorkpack
• eInspection
• eBioGuard
20
eWorking | Innovation for efficiency
Wood Group’s eWorking programme is
continually growing.
Additional solutions are currently in
development.
Digital Solutions
Digital Solutions 23
eXpert | Real time site-office collaboration
State-of-the-art hardware
and software for video,
audio and data streaming.
Benefits
• Significantly reduces inspection
and execution times
• Reduces vendor / expert
mobilisation costs
• Reduces shutdown times and
speeds up issue resolution
• Greatly enhances detailed
capture of HSE / technical
incidents
• Reduces vendor mobilisations
• No IT configuration required
Remote experts at your
local work sites
Ready-to-go delivery for
immediate deployment
>70% issue
resolution
time reduction
24
eXpert | Real time site-office collaboration
Digital Solutions
Hardware
• Zone1 smartphone x1
• Zone1 headset (noise cancelling) x1
Optional enhancements
• Collaboration hub
• Wearable camera
eXpert | Pilots for O&G supermajor, March 2016
Walkway destruct
readiness checks
93% time savings
Deluge system
overview and deck pin
holes survey 92% time
savings
Electrical cabinet
engineering survey
89% time savings
Digital Solutions 27
– PSNK is the MAC Wood Group company to be utilised:
• Eight years experience in working with TCO
• Offices in Atyrau, Aktau and Tengiz
• All work executed in country
• 80% national labour
– FEED Work scope:
• Brown field modification works
• Site Surveys
• Installation Support
• Commissioning Support
• Two year post start up support
• Maintenance
• Translation
Technology Transfer/MAC in Kazakhstan
– Remote Instrument Enclosure Fabrication
• Train Kazakhstani fabrication yard personnel in the UK
• Move a portion of the fabrication work to local fabrication yard
– Operations
• Plan 80% Kazakhstani Content
Detail Design Technology Transfer