Wire Rope Technical Data - cmftool.com · or email us at: salescmftool.com Wire Rope Technical Data...

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Wire Rope

Technical DataCommon Classification of Wire Rope6 x 7 Class Wire Rope: 6 Strands, 7 wires per strandThis construction is used where ropes and dragged over the ground or over rollers and resistance to wear abrasion are important factors. The wires are quite large and will stand a great deal or wear. The 6 x 7 is a stiff rope and needs sheaves and drums of large sizes. It will not stand bending stresses as ropes witha large number of wires.

6 x 19 Class Wire Rope: 6 Strands, nominally 19 main wire per strandThis class is most widely used and is found in its many variations thoughout nearly all industries. With its combination of flexibility and wear resistance, rope in this class can be suited to the specific needs of diverse kinds of machinery and equipment. The designation of 6 x 19 is only nominal as the number of wires per strand ranges from 15 to 26.

6 x 37 Class Wire Rope: 6 Strands, 37 wires per strandThe 6 x 37 class of wire rope is characterized by the relatively large number of wires used in each strand. Ropes of this class are among the most flexible available, but their resistance to abrasionis less than the 6 x 19 class. The designation of 6 x 37 is again only nominal as in the 6 x 19 class.

19 x 7 Rotation Resistant Wire RopeThe 19 x 7 rotation resistance rope consists of an inner layer of 6 strands of 7 wireseach, made left lang lay over a strand core, and an outer layer of 12 strands, eachof 7 wires, made in right regular lay. It is this combination of opposing lays which enables the rope to resist the tendency to rotate when in service.

How to Caliper Wire RopeRope diameters are determined by measuring the circle that just touches the extreme outer limits of the strands - that is, the greatest dimension that can be measured with a pair of parallel-jawed calipers or machinists caliper square. A mistake could be made by measuring the smaller dimensions.

rollers arge and and drums er of wires.

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Wire Rope

Power Strand Wire RopePreformed 6x19 Classification

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

IMPROVED PLOW STEEL

Diameter FIBER CORE IWRC Inches Approx. Weight Minimum

per Foot Breaking Strength Pounds Net Tons

1/4 .105 2.74 .116 5/16 .164 4.26 .180 3/8 .236 6.10 .260 7/16 .32 8.27 .35 1/2 .42 10.7 .46 9/16 .53 13.5 .59 5/8 .66 16.7 .72 3/4 .95 23.8 1.04 7/8 1.29 32.2 1.42 1 1.68 41.8 1.85

1-1/8 2.13 52.6 2.34 1-1/4 2.63 64.6 2.89 1-3/8 3.18 77.7 3.50 1-1/2 3.89 92. 4.16 1-5/8 4.44 107. 4.88 1-3/4 5.15 124. 5.67

2 6.72 160. 7.39 2-1/4· 8.51 200. 9.36 2-1/2 10.5 244. 11.6 2-3/4 12.7 292. 14.0

Minimum Breaking Strength Net Tons

2.94 4.59 6.56 8.89

11.50 14.5 17.9 25.6 34.6 44.9 56.5 69.4 83.5 98.9

115. 133. 172. 215. 262. 314.

EXTRA IMPROVED PLOW STEEL

IWRC

Approx. Weight Minimum per Foot Breaking

Strength Pounds Net Tons .116 3.40 .180 5.27 .260 7.55 .35 10.2 .46 13.3 .59 16.8 .72 20.6

1.04 29.4 1.42 39.8 1.85 51.7 2.34 65.0 2.89 79.9 3.50 96. 4.16 114. 4.88 132. 5.67 153. 7.39 198. 9.36 247.

11.6 302. 14.0 361.

Diameter Inches

1/4 5/16 3/8 7.16 1/2

9/16 5/8 3/4 7/8 1

1-1/8 1-1/4 1-3/8 1-1/2 1-5/8 1-3/4

2 2-1/4 2-1/2 2-3/4

.

Approx. Weight per Foot Pounds

6 X 19BRIGHT6 x 25 FILLER WIRE

WITH FIBER CORE6 x 19 SEALEWITH IWRC

6 x 25 FILLER WIREWITH IWRC

6 x 25 WARRINGTONSEALE WITH IWRC

General Usage:

6 x 19 Bright- Having 19 to 26 wires per strand.This classification of wire rope affords the greatest varierty of application, and is generally themost popular for the following uses: dozers, draglines, derricks, scrapers, excavators, pile drivers, hoists, mining ropes, railroad car pullers and retarders, crane rigging, ship cargo runners and topping lifts, logging chokers, arch-lines, and general purpose wire rope slings.

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Wire Rope

Power Strand Wire RopePreformed 6x37 Classification

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

IMPROVED PLOW STEEL

Diameter FIBER CORE IWRC Inches Approx. Weight Minimum

per Foot Breaking Strength Pounds Net Tons

1/4 .105 2.74 .116 5/16 .164 4.26 .180 3/8 .236 6.10 .260 7/16 .32 8.27 .35 1/2 .42 10.7 .46 9/16 .53 13.5 .59 5/8 .66 16.7 .72 3/4 .95 23.8 1.04 7/8 1.29 32.2 1.42 1 1.68 41.8 1.85

1-1/8 2.13 52.6 2.34 1-1/4 2.63 64.6 2.89 1-3/8 3.18 77.7 3.50 1-1/2 3.89 92. 4.16 1-5/8 4.44 107. 4.88 1-3/4 5.15 124. 5.67

2 6.72 160. 7.39 2-1/4· 8.51 200. 9.36 2-1/2 10.5 244. 11.6 2-3/4 12.7 292. 14.0

Minimum Breaking Strength Net Tons

2.94 4.59 6.56 8.89

11.50 14.5 17.9 25.6 34.6 44.9 56.5 69.4 83.5 98.9

115. 133. 172. 215. 262. 314.

EXTRA IMPROVED PLOW STEEL

IWRC

Approx. Weight Minimum per Foot Breaking

Strength Pounds Net Tons .116 3.40 .180 5.27 .260 7.55 .35 10.2 .46 13.3 .59 16.8 .72 20.6

1.04 29.4 1.42 39.8 1.85 51.7 2.34 65.0 2.89 79.9 3.50 96. 4.16 114. 4.88 132. 5.67 153. 7.39 198. 9.36 247.

11.6 302. 14.0 361.

Diameter Inches

1/4 5/16 3/8 7.16 1/2

9/16 5/8 3/4 7/8 1

1-1/8 1-1/4 1-3/8 1-1/2 1-5/8 1-3/4

2 2-1/4 2-1/2 2-3/4

.

Approx. Weight per Foot Pounds

6 x 36 WARRINGTONSEALE WITH FIBER CORD

6 x 36 WARRINGTONSEALE WITH IWRC

General Usage:

6 x 37 Bright- Having 27 to 49 wires per strand.A more flexible class of wire with some of the following popular uses: tag lines, flexible loadbinders and slings, trip lines, side boom lines, mining skip hoists, mining machine lines and winch lines, drilling, horsehead lines, tong lines, and casing lines.

6 X 37BRIGHT

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Wire Rope

Power Strand Wire RopeGalvanized 6x19 Improved Plow Steel

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

IMPROVED PLOW STEEL

Diameter FIBER CORE IWRC Inches Approx. Weight Minimum

per Foot Breaking Strength Pounds Net Tons

Minimum Breaking Strength Net Tons

Diameter Inches Approx. Weight

per Foot Pounds

6 x 25 FILLER WIREWITH FIBER CORE

6 x 25 FILLER WIREWITH IWRC

General Usage:

6 x 19 Galvanized.Approximately the same general application as 6 x 9 bright, but where extra resistanceto corrosion is required. Continuous bending around sheaves and drums should be avoided. Examples: Shroud lined for the marine industry.

6 X 19GALVANIZED

2.743.835.497.449.6312.115.021.429.037.647.358.169.982.896.3112.0144.0180.0220.0263.0

1/45/163/8

7/161/2

9/165/83/47/81

1-1/81-1/41-3/81-1/21-5/81-3/4

22-1/42-1/22-3/4

1/45/163/8

7/161/2

9/165/83/47/81

1-1/81-1/41-3/81-1/21-5/81-3/4

22-1/42-1/22-3/4

.105

.164

.236.32.42.53.66.95

1.291.682.132.633.183.784.445.156.728.5110.512.7

.116.18.26.35.46.59.72

1.041.421.852.342.893.5

4.164.885.677.399.3611.614.0

2.654.124.98.0

10.313.016.123.031.140.450.962.575.189.0

103.5119.9154.8193.5236.0282.5

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Wire Rope

Power Strand Wire RopeGalvanized 6x37 Improved Plow Steel

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

IMPROVED PLOW STEEL

Diameter FIBER CORE IWRC Inches Approx. Weight Minimum

per Foot Breaking Strength Pounds Net Tons

Minimum Breaking Strength Net Tons

Diameter Inches Approx. Weight

per Foot Pounds

6 x 36 WARRINGTONSEALE WITH FIBER CORE

6 x 36 WARRINGTONSEALE WITH IWRC

General Usage:

6 x 37 Galvanized.Same application as 6 x 37 bright, but where extra resistance to corrosion is required.Examples: Preventer Stays and towing hawsers.

6 X 37GALVANIZED

1/45/163/8

7/161/2

9/165/83/47/81

1-1/81-1/41-3/81-1/21-5/81-3/4

22-1/42-1/22-3/4

33-1/2

1/45/163/8

7/161/2

9/165/83/47/81

1-1/81-1/41-3/81-1/21-5/81-3/4

22-1/42-1/22-3/4

33-1/2

.105

.164

.236.32.42.53.66.95

1.291.682.132.633.183.784.445.156.728.5110.512.715.120.3

.116.18.26.35.46.59.72

1.041.421.852.342.893.5

4.164.885.677.399.3611.614.016.622.7

2.333.635.197.049.1811.614.220.327.535.845.155.466.779.192.7107.139.174.212.256.302.404.

2.503.895.587.569.87

12.4815.2821.8029.638.548.459.571.785.099.6115.

149.2186.228.274.324.434.

6 36 WARRINGTON 6 36 WARRINGTON

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Power Strand Wire Rope19 x 7 Rotation Resistant Wire Rope

The 19 x 7 rotation resistant wire rope has beendeveloped for services where a minimum rotationor spinning of the rope is highly desirable. it is particularly applicable for the lifting or lowering of free loads with single-part line only.

Diam.Inches

Inches

CircumferenceApprox.

Inches

Weight PerFoot Approx.

Pound

Breaking Strengthin Tons of 2000lb

ImprovedPlow Steel

1/45/163/8

7/161/2

9/165/83/47/81

1-1/81-1/41-3/81-1/2

3/41

1-1/81-3/81-5/81-3/4

22-3/82-3/43-1/83-1/23-7/84-3/84-3/4

.113

.177

.252

.252

.451

.577

.7141.021.391.822.302.833.434.08

2.513.905.595.599.8512.415.321.829.538.348.259.271.384.4

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

1 x 7 Galvanized Steel StrandDiam.Inches

Construction Weight PerFoot Approx.

(lb)

Work LoadLimit (tons)

1/45/163/8

1 X 71 X 71 X 7

.121

.205

.273

.661.121.64

MEETS DESIGN REQUIREMENTS ACCORDING TO ASTM SPECIFICATION A475-CLA

Guy Wire. Used for Standing rigging.

6 x 24 Galvanized Mooring LineDiam.Inches

Construction Weight PerFoot Approx.

(lb)

Work LoadLimit (tons)

1/25/83/47/81

6 x 246 x 246 x 246 x 246 x 24

.35

.54

.781.061.28

1.682.603.725.046.56

MEETS DESIGN REQUIREMENTS ACCORDING TO ASTM SPECIFICATION A475-CLA

This second layer of wires in each strand makes this Marine Cable suited for mooring lines. In addition, the wires add considerable strength to this construction,though reducing flexibility somewhat.somewhat.

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Wire Rope

Power Strand Wire Rope

6 x 7 Heavy Galvanized Trawl CableDiam.Inches

Construction Weight PerFoot Approx.

(lb)

Work LoadLimit (tons)

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

This rope is used for standing rigging on shipsand for guying derricks, smokestacks, towersand similar equipment ashore. Also used inthe fishing industry. 1/4

5/163/8

7/161/2

9/165/83/4

7 x 7 x 7 Cable-Laid Wire RopeDiam.Inches

Construction Weight PerFoot Approx.

(lb)

Work LoadLimit (tons)

MEETS DESIGN REQUIREMENTS ACCORDING TO FEDERAL SPECIFICATION RRW-410D

Used for making very flexible wire-rope slings.

1/43/81/25/83/47/81

1-1/81-1/4

6 x 76 x 76 x 76 x 76 x 76 x 76 x 76 x 7

.094.15.21.29.38.48.66.95

.48

.741.051.421.952.342.364.24

7 x 7 x 77 x 7 x 77 x 7 x 77 x 7 x 7

7 x 7 x 197 x 7 x 197 x 7 x 197 x 7 x 197 x 7 x 19

.11

.21

.37

.58

.881.191.561.942.39

.651.432.343.704.876.227.859.48

13.01

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Specialty & High PerformanceWire Rope Tower Strand 35

1010013200207002360033200433005640062600683008300097000116800132000154900173700220000244000

89111214161819202224262830323638

5/163/8

7/161/2

9/165/8

3/4

7/81

1-1/81-3/161-1/41-3/81-1/2

Rope DiameterNominal

mm inch

.18

.23

.36

.43

.58

.77

.971.091.191.441.732.052.372.693.083.984.34

Approx.Weight

lb./ft.

MinimumBreakingStrengthNet Tons

lb.

Approvals“TOWERSTRAND-35” is accepted by AmericanCranes, Grove, Manitowoc, P&H, other American and imported mobile cranes where the hoist req-uirements demand an alternative to six-strand rope constructions and when the Rated BreakingStrengths are met by the Minimum Breaking loadsof “TOWERSTRAND-35”.

35 x 7

Low Rotation PropertiesThe comparison below shows how “TOWERSTRAND-35” compares with conventional products.

Torque Turn % ft19 x 7 RRL 5.6 156 x 25 RRL 7.5 200ENDURANCE 35LS .76 1

The low values of rotation allow “TOWERSTRAND-35” to be used both in single-part line with swivel attachment at the hook, or in multi-part line where the swivel may be considered as a convenience rather than a necessity.Crush ResistanceThe high steel content available for “TOWERSTRAND-35” provides good resistance to crushingon multi-strand layer drums. At the same time the design gives excellent flexibility so that spool-ing to low D:d ratios creates no problem.Bend Fatigue ResistanceThe selection of D:d ratios exceeding 14:1 create substantial improvemend in bend fatigue. Sim-ilarly appropriate service lubrication may substantially enhance cycle life.

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Wire Rope

High Performance Wire RopePower Strand 18/6

Power Strand-6

Power Strand-18 Rotation Resistant Ropes

.27

.37

.51

.64

.791.11.52.02.53.1

3/87/161/29/165/83/47/81

1-1/81-1/4

Diameter,Inches

8.311.214.618.522.732.443.857.571.587.9

Nominal Strength,Tons

Approx.wt./ft., lb.

.31

.39

.51

.63

.781.131.542.002.543.143.84.5

3/87/161/29/165/83/47/81

1-1/81-1/41-3/81-1/2

Diameter,Inches

8.811.915.319.322.732.443.857.571.587.9

106.0125.0

Nominal Strength,Tons

Approx.wt./ft., lb.

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Power Strand

Galvanized Aircraft Cable

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Power Strand

Stainless Steel Aircraft Cable& Wire Rope& Wire Rope

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GPower Strand

Aircraft Cable Coated w/ Vinyl

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Slings

Methods of Liftingg

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GSlings

Super Slings

Made in the USA (Domestic)

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Slings

Super Slings

Made in the USA (Domestic)

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Super Slings

Made in the USA (Domestic)

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Slings

Super Slings

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GSlings

Nylon Slings

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Slings

Nylon Slings

Made in the USA (Domestic)

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Nylon Slings

Made in the USA (Domestic)

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Slings

Nylon Slings

Made in the USA (Domestic)

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Alloy Chain Slings

Made in the USA (Domestic)

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Slings

Alloy Chain

Made in the USA (Domestic)

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Wire Rope Accesories

Thimbles

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Load Binders

Standard Type/QUICK-LINK Binder

. .

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Load Binders

Walking Load Binder/Binder w/out Links and Hooks

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Load Binders

Snubbing Load/Midget LoadBinder

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Power ChainsPower ChainsGRADE -30

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Chain

Carbon Chains

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Carbon Chains

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Chain

Carbon Chains

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Chain

Carbon Chains

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Chain

Carbon Chains

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Rope Fiber Comparison

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Rope

Cordage