What the quality engineer needs to know about vibration testing part2of3

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Wayne will sample, in 3 hours, his 3-day course. In the 3 hours, he will introduce the concept of resonant behavior of a wide range of structures (the Tacoma Narrows Bridge down to electronic circuit boards). Laboratory vibration tests on samples determine whether product design and manufacture have avoided or at least lessened resonant responses. Wayne will introduce sinusoidal as well as random vibration test standards. He will show, by slides and video clips, how we perform those standard tests by means of (1.) EH or electrohydraulic or servohydraulic shaker systems and (2.) ED or electrodynamic shaker systems, including their power amplifiers and their controllers. Part 2: How do we simulate in-service vibr? Why is such simulation important to QE? Seismic & Land vehicles & ships -EH or electrohydraulic or servohydraulic shakers; Air vehicles – ED shakersED or electrodynamic shakers for higher frequencies. Shaker accessories for testing large objects or many small objects. Till 1955 we used sine vibration to identify resonances 1955 and later we use random vibration as better represents real world. What is random vibration?

Transcript of What the quality engineer needs to know about vibration testing part2of3

What the Quality Engineer y gneeds to know about Vibration Testing

Part 2 of 3Part 2 of 3

Wayne Tustin©2011 ASQ & Presentation Wayne Tustin

Presented live on Sep  07th, 2011

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

ASQ Reliability DivisionASQ Reliability Division Short Course SeriesShort Course SeriesThe ASQ Reliability Division is pleased to present a regular series of short courses 

featuring leading international practitioners, academics and consultantsacademics, and consultants.

The goal is to provide a forum for the basic andThe goal is to provide a forum for the basic and continuing education of reliability 

professionals.

http://reliabilitycalendar.org/The_Reliability Calendar/Short Courses/Shliability_Calendar/Short_Courses/Short_Courses.html

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260  September  7,  2011  

Video Clip 1 Tacoma Narrows Bridge

courtesy Lansmont

Figure 1 Servohydraulic vibration platform

Video-­‐Clip  13-­‐0  

courtesy DDL, Inc.

courtesy NTS Fullerton and Team Corporation

Video Clip 13-1 Horizontal Shaking

Video-­‐Clip  13-­‐2    More  NEBS  Tes7ng  

U.S. Army Engineer Research and Development Center

Figure  2  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Figure  2A  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Figure  2B  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

Figure  2C  

Force is perpendicular to both the ac current and the magnetic field and reverses when ac current reverses.

ac

ac

F  =  MA  

Force  =  Mass  x  Accelera7on  

TABLE  –  K1A  MAGNESIUM    OR  ALUMALLOY  CASTING  

OR  WELDMENT

DRIVER  COIL  

Figure  3  

Figure  4  

Figure  5  

courtesy of LDS

AC DC

flexure table

courtesy Data Physics

Figure 5A Power Amplifier

Figure 5B Controller and Connections

courtesy Vibration Research

Figure 6

Figure  7  

courtesy  LDS  

Figure  8  

courtesy Elite Electronic Eng

Figure 9 Chamber and slip table

7me  

accelera7o

n  en

ergy  

frequency  

Figure  10  

Figure 11

Figure 12

Figure 13 M

agni

tude

Time

Figure 14

A = 440 Hz

A = 440, 880, 1320, 1760, etc.

Figure 15

A = 440 Hz

A = 440, 880, 1320, 1760, etc.

Figure 16

A = 440 Hz

A = 440, 880, 1320, 1760, etc.

Figure 17

A = 440, 880, 1320, 1760, etc.

Figure 18

A = 440, 880, 1320, 1760, etc.

Another continuous spectrum

Figure  19  

Figure  20      

what domain?

Video Clip 20-6 Detroit Street

Figure  21  

courtesy  Dytran  

Figure  22  

courtesy  PCB  

Figure 23

courtesy John Starr

Animation 10-1

Review  

Sinusoidal  forcing  

Complex  and  random  vibra7on  

Effect  of  random  vibra7on  

Need  for  mul7ple  shakers  

What  the  Quality  Engineer  needs  to  know  about  Vibra7on  

Wayne  Tus7n  Equipment  Reliability  Ins7tute  

Santa  Barbara,  California  www.equipment-­‐reliability.com  

805-­‐564-­‐1260