Welder Operators Qualification Test

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Welder Operators Qualification Test

Transcript of Welder Operators Qualification Test

National Center for Construction and Education and Research

WELDER OPERATOS QUALIFICATION TESTAccording AWS D1.1 SECC 4. Code

WELDING PROCESS SMAW

WPQR –PRE QUALIFY

SHEET: 1 of 1EMISION

:2014

REVIEW: 1

WELDER QUALIFICATION REGISTER (WPQ)Welder Name: Identification Number: Sold No: 808 Exp: 15/4/16

SMAW-01 Evaluated by: Test Coupon Production WeldSpecification of base metal: CARBON STEEL A-36 Thickness: 13mm

Welding Variables Actual Values Range QualifiedWelding process SMAW SMAWType used (manual, semi-auto) MANUAL MANUALBacking (metal, weld) NO NOPlate of 13mm PLATE 3.2mm UNTIL 19mmBase metal P-or-S to P-or-S Number P1 P1Filler metal or electrode specification A-5.1 A-5.1Filler metal or electrode classification E-7018 ALLFiller metal F- Number F1 to F4 ALLWith filler metal YES YES

NO NOConsumable insert (GTAW or PAW) NONE NONEDeposit thickness for each process 3.2mm 3.2mmPosition qualified 3G, 4G ALLVertical progression (uphill or downhill) UPWARD BOTHType of fuel gas (OFW) NO NOInert gas backing (GTAW, PAW, GMAW) NONE NONETransfer mode (GMAW) NO NOCurrent type/polarity (GTAW) CDPP CDPP

RESULTSVisual Examination of Completed Weld: ACCEPTABLESBend Test: ACCEPTABLES (see results below)( no ) Side ( X ) Transverse root and face ( no ) Longitunal root and face( no ) Pipe, Corrosion Resistent ( no ) Plate, Corrosion Resistent( no ) Pipe, Chemical Attack Test ( no ) Plate Chemical Attack Test

Type Result Type Result Type ResultFace – 1, 3G Without failure Face 2-4G ACCEPTABLE ----------------- -----------------Root – 1, 4G Without failure Root 2-4G ACCEPTABLE ----------------- -----------------

Alternative radiographic examination results: NOT APPLIEDFillet weld-fracture test: NO Length and percent of defects: NONEMacro examination: --------------- Fillet size: --------------- Concavity/convexity: ---------------Other test: Were not appliedFilm or specimens evaluated by: NONE Company: IndependentMechanical test conducted by: Laboratory test N°: 450Welding supervised by: We certify tht the stamen in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirement of AWS Code D1.1 Section 4 - 2010Elaborated by: Date: By: