Post on 19-Aug-2020
2015 Annual Concrete Pavement Workshop
2015 Annual Concrete Pavement Workshop
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 1 of 65
WELCOME to the
2015 Annual Concrete Pavement Workshop
WELCOME to the
2015 Annual Concrete Pavement Workshop
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 2 of 65
THANK YOU FOR COMINGTHANK YOU FOR COMING
• Great Attendance – 295 people registered for the three days of events
• 19 Exhibitors• 22 Sponsors
• It is going to be crowded, but for WCPA this is a great problem to have!!!!
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 3 of 65
• Proud History– Founded in 1952 – 63 years old!!!!– Oldest paving association in the country
• Annual Workshop– First one held in 1980 – This is our 35th Annual Workshop!!!!!
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 4 of 65
WCPA “VISION”WCPA “VISION”
• providing a resource for education and research• developing new markets and technology• fostering a membership dedicated to building
meaningful public and private partnerships
“The WCPA will be recognized as the statewide representative for the concrete pavement industry by:
for the purpose of promoting the use of concrete pavement as the best pavement value.”
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 5 of 65
Gold SponsorsGold Sponsors
2015 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2015 Annual Concrete Pavement WorkshopWisconsin Concrete Pavement Association2015 Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 6 of 65
Silver SponsorsSilver SponsorsAggregate Industries/Holcim (US) Inc.Flores Automation & Machine Control
GOMACO CorporationGrace Construction Products
Holcim US, Inc.Neenah FoundryRoland MachinerySika CorporationSt. Marys Cement
2015 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2015 Annual Concrete Pavement WorkshopWisconsin Concrete Pavement Association2015 Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 7 of 65
Bronze SponsorsBronze Sponsors• Buzzi Unicem USA• GERDAU• Illinois Cement
Company• Jarden Zinc Products• JC Supply &
Manufacturing• Lafarge North
America
• Prism Pigments• Rexcon LLC• The Fort Miller, Co.,
Inc.• Wisconsin Concrete
Pipe Association• Wisconsin Wire &
Steel, Inc.
2015 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2015 Annual Concrete Pavement WorkshopWisconsin Concrete Pavement Association2015 Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 8 of 65
WCPA Contractor MembersWCPA Contractor MembersChippewa Concrete Services, Inc.
CPR, Inc.Jim Fischer, Inc.
Interstate Sealing & Concrete, Inc.Martell Construction, Inc.
Parisi Construction Company, Inc.Penhall Company
Ptaschinski Construction CompanyRaymond P. Cattell, Inc.
Rennhack Construction Co., Inc.Sommers Construction Co., Inc.
Stevens Construction Corp.Trierweiler Construction Company
Vinton Construction CompanyZignego Company, Inc.
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 9 of 65
WCPA Contractor MembersWCPA Contractor MembersRennhack Construction Co., Inc.Sommers Construction Co., Inc.
Stevens Construction Corp.Trierweiler Construction Company
Vinton Construction CompanyZignego Company, Inc.
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 10 of 65
WCPA Cement MembersWCPA Cement MembersBuzzi Unicem, USA
Holcim (US) Inc.Illinois Cement CompanyLafarge North America
Lehigh Portland Cement CompanySt. Marys Cement CompanyWisconsin Cement Company
PCA Great Lakes Region2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 11 of 65
Associate MembersAssociate Members
• Admixture• Ready Mix• Equipment Companies• Material Suppliers• Consultants
• 59 associate members
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 12 of 65
2015 WCPA Annual Concrete Pavement Workshop
HARD COPIES AREAVAILABLE AT THE REGISTRATION TABLE OR THE WCPA EXHIBIT BOOTH
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 13 of 65
WCPA STAFFWCPA STAFF
• Kevin McMullen, P.E. – President
• Heath Schopf, P.E. – Director of Construction Engineering
• Susan Rolander – Executive Assistant
4001 Nakoosa Trail, Suite 101Madison, WI 53714
Phone: 608-240-1020Fax: 608-240-1019
www.wisconcrete.org
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 14 of 65
HOUSEKEEPING ITEMSHOUSEKEEPING ITEMS
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 15 of 65
LET’S THINK GREENLET’S THINK GREEN
No paper handouts
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 16 of 65
No Paper HandoutsNo Paper Handouts• No paper handouts of
presentations• We will post on our
website as soon as possible
• PDF versions
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 17 of 65
www.wisconcrete.orgwww.wisconcrete.org
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 18 of 65
Thank You to Our Exhibitors!Thank You to Our Exhibitors!
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 19 of 65
ExhibitorsExhibitorsAmerican Engineering Testing, Inc.
Behnke Materials Engineering Composite Rebar Technologies
Diamond Discs InternationalEsch Construction Supply, Inc.
FESCO Direct, LLCFlores Automation & Machine Control
GERDAUGRT-MAPEIHusqvarna
Neenah FoundryPremiere Concrete Admixtures
Rexcon LLCSherwin Industries, Inc.
Spancrete ReplenishThe Fort Miller, Co., Inc.
Uretek USAWisconsin Concrete Pipe Association
Wisconsin Highway Research Program
2015 WCPA Annual Concrete Pavement Workshop
Wisconsin Concrete Pavement Association2015 Annual Concrete Pavement WorkshopWisconsin Concrete Pavement Association2015 Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 20 of 65
ExhibitorsExhibitors
• They have information!• Please visit with them• Additional support to the conference that
keeps your costs down• Thank them for their time and extra effort
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 21 of 65
ExhibitorsExhibitors
• THE EXHIBITOR GAME– Collect a stamp from each of the exhibitors– Return form to registration table by the
morning break on Friday– Drawing for the Makita Drill – After the break on Friday– Must be present to win
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 22 of 65
Professional Development HoursProfessional Development Hours
• Attention all P.E.’s• PDH certificates are on the registration
table• Keep the form for your records• Proof of Attendance- sign in sheet for each
session you are requesting PDH’s are on the registration table
• Your responsibility to sign in.
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 23 of 65
Thursday AgendaThursday Agenda
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 24 of 65
Evening ActivitiesEvening Activities
• 6:00 Wisconsin Tailgate Dinner and Scholarship Recognition
• 8:00 – 12:00 WCPA Hospitality
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 25 of 65
Friday AgendaFriday Agenda
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 26 of 65
One more housekeeping item !One more housekeeping item !
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 27 of 65
Clearing the shelvesof old stuff !!!
Clearing the shelvesof old stuff !!!
• The Third Year of The “Ugly Hat” Giveaway
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 28 of 65
What did concrete paving industry
construct in 2014?
What did concrete paving industry
construct in 2014?
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 29 of 65
2014 Market2014 Market
Highway Market
Municipal Market
Airport Market
TOTAL MARKET
Concrete Pavement (S.Y.) 2,309,039 760,736 148,718 3,189,211
Curb and Gutter (L.F.) 742,975 373,681 340 1,102,119
Concrete Barrier (L.F.) 131.135 0 0 120,974
Diamond Grinding (S.Y.) 483,397 3,920 0 396,107
Partial Depth Repair (L.F.) 19,548 5,425 1,000 25,823
Retrofit Dowel Bar 14,124 446 0 14,570
Econocrete (S.Y.) 0 0 175 175
Dollar Value of the Market $110,451,362 $29,249,066 $6,639,468 $144,601,328
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 30 of 65
2015 WCPA Annual Concrete Pavement Workshop
PRO
JEC
TED
Estimated industry capacity in Wisconsin is 5.5 Million square yards
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 31 of 65
UPCOMING EVENTSUPCOMING EVENTS
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 32 of 65
Concrete Pavement Inspection Concrete Pavement Inspection
2014 WCPA/WisDOT Concrete Pavement Inspection Workshop
2015 WisDOT Region Training
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 33 of 65
Concrete Pavement Inspection Training Concrete Pavement Inspection Training
• Great joint effort• 5th year of training• Dates for 2015
– SE Region— March 18, 2015 at Waukesha Office– SW Region— March 31, 2015 at Madison Office– NE Region— March 2, 2015 at Green Bay Mason St.
Office– NC Region—March 16, 2015 at the Wisconsin
Rapids Office– NW Region—April 9, 2015 at Eau Claire Office
• Register on WisDOT Website2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 34 of 65
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 35 of 65
Long Life Concrete Pavement Joint Performance in Urban
Areas Seminar
Long Life Concrete Pavement Joint Performance in Urban
Areas Seminar
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 36 of 65
Long Life Concrete Pavement Joint Performance in Urban
Areas Seminar
Long Life Concrete Pavement Joint Performance in Urban
Areas Seminar• March 12, 2015• Holiday Inn Madison at the American
Center• Register on www.wisconcrete.org
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 37 of 65
Long Life Concrete Pavement Joint Performance in Urban
Areas Seminar
Long Life Concrete Pavement Joint Performance in Urban
Areas SeminarTime SUBJECT
1 ½ hrs. Mechanisms of Joint Deterioration15 mins. BREAK1 hr. Drainage Issues & Solutions
45 mins. LUNCH35 mins. Achieving what is Needed. Mixture &
Construction Practices Guide Specifications
35 mins. Quality Assurance & Testing15 mins. BREAK30 mins. Industry Lead Discussion 1 ½ hr. Partial Depth Repairs; Thin Overlays &
Reestablishing Load Transfer
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 38 of 65
2015 WCPA Annual Concrete Pavement Workshop
Flyer is on the Registration Table
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 39 of 65
Concrete Pavement Preservation Workshop
Concrete Pavement Preservation Workshop
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 40 of 65
Concrete Pavement Preservation Workshop
Concrete Pavement Preservation Workshop
• March 19, 2015• Sheraton Madison Hotel, Madison, WI• Register on www.wisconcrete.org
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 41 of 65
Concrete Pavement Preservation Workshop
Concrete Pavement Preservation Workshop
• Preventive Maintenance and Pavement Preservation Concepts
• Concrete Pavement Evaluation• Slab Stabilization and Slab Jacking• Partial-Depth Repairs• Full-Depth Repairs• Retrofitted Edge Drains• Load Transfer Restoration• Diamond Grinding and Grooving• Joint/Crack Sealing• Overlays (new addition to the guide)• Strategy Selection
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 42 of 65
2015 WCPA Annual Concrete Pavement Workshop
Flyer is on the Registration Table
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 43 of 65
PRIORITIES OF THE CONCRETE PAVING INDUSTRY?
WHAT ARE WE TALKING ABOUT?
PRIORITIES OF THE CONCRETE PAVING INDUSTRY?
WHAT ARE WE TALKING ABOUT?
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 44 of 65
DURABILITYDURABILITY
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 45 of 65
Concrete Pavement Technical Committee
Concrete Pavement Technical Committee
– Optimized Aggregate Gradation– Optimized Mix Design– Rapid Repair Concrete– Tie Bar Design– Joint sealing of urban pavements– MIT Scan Device for thickness– Pavement width discussions– Stringless paving– Cold weather protection
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 46 of 65
Optimized Aggregate GradationOptimized Aggregate Gradation
• Will be talked about by Krebs, Zeller, Sobolev, Taylor and Ley
• Better concrete by improving aggregates• MN and IA been using for many years• Ride Improvement• Expect to see this in Standard
Specifications in 2016
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 47 of 65
Optimized AggregatesOptimized Aggregates• What is our measure?• Coarseness/Workability Chart by Shilstone?• 8-18 Percent Retained Curve• Power 45 Curve (developed by the concrete industry in
1907)
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 48 of 65
Optimized Mix DesignOptimized Mix Design• Will be talked about by Sobolev, Taylor and Ley• WHRP Study by UW-M’s Sobolev• The next step after gradation• Could over cement a mix by jamming too much
paste between optimized aggregates• Reduced cementitious contents will be the new
normal• More efficient• Better ride• More durable
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 49 of 65
Rapid Repair Concrete Rapid Repair Concrete
• Performance issue for the Department• More durable repairs• Accelerator use• Better define the opening times required
for each project and each repair• New WHRP on more durable concrete for
repairs
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 50 of 65
Tie Bar DesignTie Bar Design
• Design aspect of concrete pavements not addressed in over 25 years
• Standardize the spacing – 36”• #4 bars for the thin pavements• #5 bars for the thicker pavements• Pending revisions to the Standard Detail
Drawings
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 51 of 65
Joint Sealing of Urban Pavements
Joint Sealing of Urban Pavements
• Effort to improve joint durability on city streets
• Slow speed• Curb and gutter confining debris• Standard specification is pending• Single saw cut and hot pour sealant
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 52 of 65
MIT Scan Device for Thickness Measurement
MIT Scan Device for Thickness Measurement
• WisDOT implementing
• Replaces coring• Primary method of
acceptance for thickness
• Contractor continue to probe for process control
• 2016 full implementation?
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 53 of 65
Pavement Width StandardsPavement Width Standards
• New effort• Control longitudinal cracking showing up
10-15 years after construction• Look at rumble strip standards and jointing
standards at the same time.
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 54 of 65
Stringless PavingStringless Paving• The technology is here• Being used across the nation• WisDOT Specification revisions pending
– Survey control– GPS automation with additional vertical
control by laser or total station– Standards for development of the surface
model• Robbie Pope from Gomaco talking on
Friday on the subject2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 55 of 65
Stringless Computer
Radios
Dual-Axis SlopeSensors(On Each Side)
Machine Control Panel and Computer
360o Prisms
Common Configuration Example:Mainline Paver with 2 Total Station Control System
RTS #2(Guidance)
RTS #1 (Guidance)
RTS#3 (As-Builts & Leapfrogging)
Rover
ControlPoint Control
Point
ControlPoint
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 56 of 65
Cold Weather ProtectionCold Weather Protection
• Another new effort• Recent adoption of asphalt paving cold
weather provisions• Nobody wants to pave in the cold• Balancing and defining risk• WisDOT can take the risk of cold weather
out of the standard bid item
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 57 of 65
OTHER ISSUESOTHER ISSUES
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 58 of 65
Steel/Dowel BarsSteel/Dowel Bars• The old green epoxy bar
has been the standard for 30+ years in the industry
• It is time for a performance standard– Fatigue– Corrosion
• Cost and competition• NCC effort to revise
AASHTO M254 standards
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 59 of 65
Portland Limestone CementPortland Limestone Cement• ASTM C595 • Portland Limestone
Cements are in the Wisconsin Market
• Two years of projects
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 60 of 65
Fly AshFly Ash• Traditional Type C• Type F ash in the market
place• WHRP Study to Evaluate
use of Type F in our specs
• New national effort to change the classification system for ash
• Conversion of Elm Road Power Plant to Type C
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 61 of 65
The Super Air MeterThe Super Air Meter
2015 WCPA Annual Concrete Pavement Workshop
• The developer is here!
• Dr. Tyler Ley• His presentation is on
Friday
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 62 of 65
CONCRETE OVERLAYSCONCRETE OVERLAYS
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 63 of 65
Concrete OverlaysConcrete Overlays• Growing national market• Under utilized in Wisconsin• Significant efforts by ACPA and CP
Tech Center in last 5 years:– Overlay Technical Guide
(Currently funding revision @ $75k).– Hands-on guidance on design and
construction.– Tech Transfer on all types of overlays.
• FHWA support of implementation.
2015 WCPA Annual Concrete Pavement Workshop
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 64 of 65
Questions?Questions?
2015 WCPA Annual Concrete Pavement Workshop
C’mon admit it, you would love to get your hands onone of these ?
WCPA Annual Concrete Pavement Workshop
Kevin McMullen Presentation on February 12, 2015 65 of 65