Post on 29-Aug-2019
WAWASAN AGROLIPIDS SDN BHD
SPECIALIZING IN
NOVEL FATS
FOR FEED
PLO 493 Jalan Keluli 3, Pasir Gudang Industrial Estate, Pasir Gudang, 81700 Johor, Malaysia
Tel : +607-2522880 Fax : +607-2524881 Email : enquiry@wawasan-agrolipids.com
Technology at work for you
PROVIDING SOLUTIONS IN OILS AND FATS
Established in 2000, Wawasan Agrolipids Sdn Bhd (formerly known as Wawasan Tebrau
Sdn Bhd) was founded to explore new and novel oils and fats processing technologies.
This focus has culminated to the development of at least three industry defining
techniques in oil processing. Adding to the momentum, we built and established the first
rumen bypass fats plant in Malaysia in 2005. This production facility, located Pasir Gudang
which housed one of Malaysia’s largest concentration of palm processing and export
activities, now boast a monthly capacity of 9000MT of various kinds of feed fats catering
to the meat and dairying industries worldwide.
Feeding fats have now transcended way beyond the basic needs of energy provision and
with our in depth understanding of functional lipid technologies, our aim is to improve the
efficiency of the animal husbandry industries through a responsible offering of the most
competitive choices of feed fat products.
Choices of novel feed fats that work for you
UNDERSTANDING LIPIDS YOUR 1ST STEP TO CORRECT CHOICE OF FATS
FATS, FATTY ACIDS & SALTS CONCEPTS
Understanding the basic concepts of lipids (all about fat related products) allow the user
to explore more efficient options where fats are concerned. Knowledge and
understanding in oils and fats have seen great advancement during the past 25 years
especially in their contribution in nutrition and health to both animals and human.
Feeding fats to animals for energy is economical very viable due to higher calorific density.
While feeding fats to monogastrics is relatively straight forward, some strategies are
required when it comes to ruminants like dairy cows. Feed fats are offered in many forms
but generally categorized into 3 main types.
• Triglycerides – also commonly known as FAT BEADS is the scientific name that
explains the most common molecular formation of oils and fats. Molecularly, oil
(in liquid state) and fat (in solid state) are made up of 3 FATTY ACIDS joined with
a GLYCEROL. These products are usually hardened up to meet a certain melting
point for free flowing forms.
• Fatty acids – when triglycerides are cleaved of their glycerols, the fatty acids are
then freed from their joining and now called FREE FATTY ACIDS. The use of free
fatty acids have their founding in oleochemical based industrial and toiletry
applications. Since fatty acids are founding blocks of energy, they soon found
ready markets in animal feeding.
• Calcium salts – have their development mostly due to a specific need in the
ruminant industry to have a fatty acid product that will stay inert in the rumen.
The creation of a calcium salt using long chain fatty acids derived from palm oil
provided an important solution for dairy cows.
SOLUTIONS YOU CAN COUNT ON
• High energy density feed supplement
• Bypass fats for reproductivity and health
• Feed fats for monogastrics and poultry
• Feed safety assurances
• No animal content
• Recognized certification
• A reliable source
• Competitive prices
• Wide options
• Commercial flexibilities
• Shipping convenience
� The high milk yielding dairy cow is almost always in
deficit when it comes to energy especially during the 1st
third into the lactation period. Fresh from birthing,
hormonal promptings soon get the cow into a high milk
production gear, often to the detriment of its body
condition as insufficient nutrients and energy from feed for
milk are boosted by the same; scavenged from the body of
the animal. This condition of negative energy balance
requires immediate address to support milk production, for
reconditioning and for priming cows for fresh pregnancies
and the prevention of metabolic diseases related to
negative energy balance.
When feed intake has hit a limit, nutritional density in feed
must be pursued as an option to increase nutrient
contribution. Where energy contribution is concerned, the
use of FATS will definitely increase the energy density of
feed. However, due to the toxicity of some fats to rumen
microbes that may affect digestion and also the tendency
for certain fats to be converted to less digestible types
thereby eliminating the intended purposes, it is essential to
consider only fats that will stay inert in the rumen. These
are known as RUMEN BYPASS FATS.
Rumen inertness of fats is promoted by an increase in
melting point of a fat beyond 54 Degree Celsius. At this
temperature, ruminal microbes will have limited
affectations in terms of both toxicity and reactivity. In other
words, these fats bypassed the rumen into other regions
where their metabolism can take place without harming
the delicate balance of the rumen fauna.
SUPPLEMENTING FATS TO DAIRY COWS
FAT BEADS
FATTY ACID BEADS
CALCIUM SALTS
RUMEN BYPASS FATS TYPES EXPLAINED
FAT BEADS
FAT BEADS are now commonly produced for both all types of animals even though it has
found more acceptance with monogastrics than with ruminants due to their lower
digestibility. By increasing the melting point to more than 54°C, the fat beads can be used
as a rumen bypass fat. Fat processors can do this by hardening the fat through a
hydrogenation or through a special fractionation process to obtain a harder cut of fat.
They are usually bland in taste and odour and contained 99% crude fat content. Due to
lower digestibility, lecithin (right picture) is often added for better fat emulsification.
FATTY ACID BEADS
From the oleochemical processes of splitting, out came the offerings of fatty acids in
beaded form. These fatty acids were cleaved from fats of their glycerols, then fractionated
to obtain a hard fraction that has mostly C16:0 Palmitic fatty acid, which is then beaded
and packed. The product has higher digestibility rate, a clean look and high palatability.
Palmitic acid is also known to increase the butterfat content in milk.
CALCIUM SALTS
These are usually made from long chain fatty acids of palm oil, converted into a salt (also
sometimes called soap) with a melting point that is more than 150 Degree Celsius by
reaction with a calcium source. The resulting product is usually granular or powdery, has a
pungent and acidic nose and a crude fat content of between 80-85% due to the inclusion
of calcium. The digestion of the calcium salts is by way of acid disassociation in the
abomasum (4th & last stomach) where the low pH will cause the salt to break up into fatty
acids and calcium. The fatty acids will then be taken up in the small intestine for normal
fat storage and subsequent energy conversion. Calcium salts have the highest digestibility
amongst all bypass fats.
.
WHICH BYPASS FAT TO USE ?
Dairies are spoilt for choice when it comes to selecting the most suitable bypass fats. Much is
dependent on prices, milk prices, energy density, palatability, ease of handling and of late,
specific contribution to output and reproductive health.
When it comes to energy density, at the outset, it seems that 99% fat products would be the
best but there is a clear delineation between the ACID and FAT types in terms of digestibility.
Hard fats generally have lower digestibility and so there is less coming from the 99% fat
content that it possessed.
Acid types scores well in digestibility but due to its leaning of mostly saturated fatty acids, do
not provide any essential fatty acids for the all important Omega3 and Omega6 synthesis.
Calcium salts of palm oil seem to be the best bet for overall contribution of fatty acids for milk
production and health but fell short on palatability.
The best way forward seems to be to use a combination of different types basing on the
specific requirement of the dairy animal as long as cost and price of milk allows for it.
THE MANY BENEFITS OF USING
RUMEN BYPASS FATS.
• 2.25 times more energy than
carbohydrates
• Increase energy density in feed
• Increase milk yield
• Increase butterfat ratio
• Increase protein content in milk
• Return to positive energy
balance quickly
• Quick priming for fresh cows to
oestrus
• Higher 1st conception rates
• Reduce metabolic diseases such
as acidosis, milk fever
• Reducing heat stress
• Ease of handling
THE MINI PRIMER ON FATTY ACIDS
MORE THAN JUST CALORIES
• Polyunsaturated fatty acids such as C18:2 LINOLEIC and C18:3 LINOLENIC are required for Omega-6 and Omega-3 synthesis which is crucial
for health including reproduction.
• Most polyunsaturated fatty acids will not escape the rumen and will be hydrogenated to saturated fatty acids.
• Too much of polyunsaturated fatty acids can poison the rumen. That’s why very liquid oils from like soya, cottonseed, sunflower, corn etc
are not suitable for feeding ruminants in large quantities.
• High yielding dairy cows generally do not get enough polyunsaturated fatty acids in feed and suffer in conception rates.
• Mono-unsaturated fatty acids like the C18:1 OLEIC may improve meat and milk quality if protected in feed.
• Some medium chain fatty acids such as C12:0 Lauric have powerful anti-microbial properties.
• The C16:0 PALMITIC fatty acids raise butterfat content in milk.
• Dairy animals require balanced rations of various types of fatty acids to ameliorate and balance the effects of high milk production and
reproductive health.
NUTRACOR 88 REPROGAIN NUTRACOR 80P STEAROLAC 90 NUTRACOR
PS58
NUTRACOR
PS58L
Crude fat content 84% min 82.5% min 99% min 99% min 99% min 96% min
Moisture content 5% max 5% max 1% max 1% max 0.5% max 0.5% max
Calcium content About 9% About 9% na Na Na na
Free fatty acid Na Na Na 70% min 1% max 1% max
Palmitic acid
(C16:0) content
Na Na 80% min 85% min as total
saturated fat
75% min 75% min
Appearance 300 microns – 3
mm brown
granules
300 microns – 3
mm brown
granules
300 microns
white to
yellowish beads
300 microns
brown beads
300 - 800
microns off
white beads
300 - 800
microns
yellowish beads
Additives On request 150 ppm BHT or
other equivalents
None Lecithin 3-5%
Packing 25kg paper / PP woven bags / 900kg totes / 20MT container bags 25kg paper/PP woven bags
Suggested storage
condition Cool dry area and away from direct sunlight and other heat sources
Suitability Ruminants
Ruminants Ruminants
Ruminants Ruminants
Monogastrics
Monogastrics
Poultry
Application Energy Reproductive
health & energy
Energy
Milk fat
Energy
Milk yield
Energy Energy
Feeding
recommendation
TMR
Compound
Pellets
Drench
TMR
Compounds
Drench
TMR
Top dress
Compound
Drench
TMR
Compound
Drench
Compound
Top dress
Pellets
Compound
Suggested dosage
- Dairy cows Upto 600gm
daily or as
recommended
by nutritionist
250gm daily 3
weeks before
prepartum
through to 150
days in milk
Calculated not to exceed 8% max
total fat in feed
Calculated not
to exceed 6%
max total fat in
feed
- Poultry Calculated to 3% max total fat
- Other
monogastrics
Calculated to 2.5 – 5% total fat
• OPTIONS FOR TAILOR MADE FEED FATS FOR SPECIFIC RESPONSES AVAILABLE ON REQUEST.
PRODUCT LIST
Wawasan Agrolipids started the first and largest calcium salt plant in Malaysia and have fully extended its offering to include both FATS and
FATTY ACIDS types.
Disclaimer : The recommendations and suggestions of this article are offered as a guide only based on general conditions of application and may deviate in accordance with
the advice of your local nutritionist.
OUR MARKET
JOIN SATISFIED CUSTOMERS FROM ALL OVER THE WORLD
CONTACT US
WAWASAN AGROLIPIDS SDN BHD
PLO 493 JALAN KELULI 3, PASIR GUDANG INDUSTRIAL ESTATE, PASIR GUDANG 81700
JOHOR, MALAYSIA
TEL : +607-2522880 FAX : +607-2524881 EMAIL : enquiry@wawasan-agrolipids.com
OUR EXPERTISE AND DEDICATION,
YOUR BENEFITS.
• GMP+ B2 certified to provide traceability and improved feed safety
– the EU standard
• Fresh production always utilizing fresh raw materials from one of
Malaysia’s highest concentration of palm oil refineries.
• Computerized processing
• No animal contents guarantee
• 25 years of experience in vegetable oil processing.
• Attention to detail.
• Quality first
• Customer services