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TP48200B-N20A6 & N20B1 V300R001
Quick Installation Guide
Issue 04
Date 2013-01-09
HUAWEI TECHNOLOGIES CO., LTD.
Issue 04 (2013-01-09) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
i
Copyright © Huawei Technologies Co., Ltd. 2013. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: support@huawei.com
TP48200B-N20A6 & N20B1
Quick Installation Guide About This Document
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Copyright © Huawei Technologies Co., Ltd.
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About This Document
Purpose
This document describes the TP48200B-N20A6 & TP48200B-N20B1 in terms of its structure,
components, installation, and commissioning.
Intended Audience
This document is intended for:
Installation and commissioning engineers
Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Alerts you to a high risk hazard that could, if not avoided, result in
serious injury or death.
Alerts you to a medium or low risk hazard that could, if not
avoided, result in moderate or minor injury.
Alerts you to a potentially hazardous situation that could, if not
avoided, result in equipment damage, data loss, performance
deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement
important points in the main text.
TP48200B-N20A6 & N20B1
Quick Installation Guide About This Document
Issue 04 (2013-01-09) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
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Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 04 (2013-01-09)
Set battery fuse break alarm "Enable/Disable" status is added.
Issue 03 (2012-11-24)
This issue is the third official release, which incorporates the following changes:
The paper size changes from A3 to A4.
Issue 02 (2012-08-24)
This issue is the second official release, which incorporates the following changes:
Chapter 7 Installing Cables
The method for monitoring the battery middle point voltage is added.
Chapter 8 System Commissioning
The method for associating dry contacts with alarms is added, and power-on and
commissioning procedures are modified.
Issue 01 (2012-06-20)
This issue is the first official release.
TP48200B-N20A6 & N20B1
Quick Installation Guide Contents
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Contents
About This Document .................................................................................................................... ii
1 Safety Precautions ......................................................................................................................... 1
1.1 Health and Safety ............................................................................................................................................. 1
1.1.1 Overview ................................................................................................................................................. 1
1.1.2 Electrical Safety ...................................................................................................................................... 3
1.1.3 Inflammable Environment ...................................................................................................................... 4
1.1.4 Battery ..................................................................................................................................................... 4
1.1.5 Working at Heights ................................................................................................................................. 6
1.1.6 Using Ladders ......................................................................................................................................... 7
1.1.7 Mechanical Safety ................................................................................................................................... 7
1.1.8 Bundling Signal Cables ........................................................................................................................... 8
1.2 Equipment Safety ............................................................................................................................................. 9
1.2.1 Electricity Safety ..................................................................................................................................... 9
1.2.2 Electrostatic Discharge............................................................................................................................ 9
1.2.3 Laying Cables ....................................................................................................................................... 10
2 Installation Preparations ........................................................................................................... 11
2.1 Tools ............................................................................................................................................................... 11
2.2 Unpacking and Check .................................................................................................................................... 12
2.3 Precautions ..................................................................................................................................................... 12
2.4 Installation Clearance Requirements .............................................................................................................. 12
3 Configuration ............................................................................................................................... 13
4 Installing the Cabinet ................................................................................................................. 16
4.1 Scenarios 1: Installing the Cabinet on the Ground ......................................................................................... 16
4.1.1 Marking the Installation Holes of Cabinet Based on the Marking-off Plate ......................................... 16
4.1.2 Drilling Holes and Installing Expansion Sleeves .................................................................................. 16
4.1.3 Securing the Cabinet ............................................................................................................................. 17
4.1.4 (Optional) Installing the IP21 Top Cover .............................................................................................. 18
4.2 Scenarios 2: Installing the Cabinet on the ESD Floor .................................................................................... 19
4.2.1 Marking Installation Holes of the Support Based on the Marking-off Plate ......................................... 19
4.2.2 Drilling Holes and Installing Expansion Sleeves .................................................................................. 19
4.2.3 Assembling the Support ........................................................................................................................ 20
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4.2.4 Installing the Support ............................................................................................................................ 21
4.2.5 Securing the Cabinet ............................................................................................................................. 22
4.2.6 (Optional) Installing the IP21 Top Cover .............................................................................................. 24
5 Cable Routing .............................................................................................................................. 25
6 Installing a PGND Cable ........................................................................................................... 27
7 Installing Components............................................................................................................... 29
7.1 Installing Rectifiers ........................................................................................................................................ 29
8 Installing Cables ......................................................................................................................... 31
8.1 Installing Signal Cables and Communication Cables ..................................................................................... 31
8.1.1 UIM02C ................................................................................................................................................ 31
8.1.2 Installing Dry Contacts Signal Cables .................................................................................................. 31
8.1.3 Installing Boolean Value Signal Cables ................................................................................................ 32
8.1.4 Installing Communications Cables ....................................................................................................... 32
8.2 Installing Power Cables .................................................................................................................................. 32
8.2.1 Installing DC Output Cables ................................................................................................................. 32
8.2.2 Installing Batteries ................................................................................................................................ 33
8.2.3 Installing AC Input Cables .................................................................................................................... 35
9 System Commissioning ............................................................................................................. 37
9.1 Installation Verification .................................................................................................................................. 37
9.2 Powering On and Commissioning .................................................................................................................. 37
9.2.1 Setting Parameters ................................................................................................................................ 37
9.3 Powering On................................................................................................................................................... 41
A Prepare Terminal ........................................................................................................................ 43
B UIM02C Pin Definition ............................................................................................................. 44
TP48200B-N20A6 & N20B1
Quick Installation Guide 1 Safety Precautions
Issue 04 (2013-01-09) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
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1 Safety Precautions
1.1 Health and Safety
1.1.1 Overview
Introduction
This section describes the safety precautions you must take before installing or maintaining
Huawei equipment.
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document.
The "NOTE", "CAUTION", and "WARNING" marks in other documents do not
represent all the safety instructions. They are only supplements to the safety instructions.
Installation and maintenance personnel must understand basic safety precautions to avoid
hazards.
When operating Huawei equipment, in addition to following the general precautions in
this document, follow the specific safety instructions given by Huawei.
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
Local Safety Regulations
When operating Huawei equipment, you must follow the local laws and regulations. The
safety instructions in this document are only supplements to the local laws and regulations.
General Requirements
To minimize risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any installation or maintenance.
Ensure that the instructions provided in this document are followed completely. This section
also provides guidelines for selecting the measuring and testing devices.
Installation The device (or system) must be installed in an access-controlled location.
The device can be mounted only on concrete or non-combustible surfaces.
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The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
When installing the unit, always make the ground connection first and disconnect it at
the end.
Do not block the ventilation while the device is operating. Keep a minimum distance of 5
cm between the device and the wall or other objects that may block the ventilation.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
Ground Do not damage the ground conductor or operate the device in the absence of a properly
installed ground conductor. Conduct the electrical inspection carefully.
The device (or system) must be connected permanently to the protection ground before
an operation. The cross-sectional area of the protective ground conductor must be at least
10 mm2.
Power Supply For AC-supplied models: The device applies to TN, TT, or IT power system.
For DC-supplied models: Reinforced insulation or double insulation must be provided to
isolate the DC source from the AC mains supply.
For DC-supplied model: The device applies to DC power source that complies with the
Safety Extra-Low Voltage (SELV) requirements in IEC 60950-1 based safety standards.
Prepared conductors are connected to the terminal block, and only the appropriate
AWG/Type of wire is secured with the lug terminals.
Human Safety Do not operate the device or cables during lightning strikes.
Remove the AC power connector when there is lightning. Do not use fixed terminals or
touch terminals or antenna connectors when there is lightning.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Move or lift the chassis by holding its lower edge. Do not hold the handles on certain
modules such as power supply, fans, and boards because they cannot support the weight
of the device.
At least two persons are required to lift the chassis. When lifting it, keep your back
straight and move stably.
Do not wear jewelry or watches when you operate the device.
Operator Only qualified professional personnel are allowed to install, configure, operate, and
disassemble the device.
Only the personnel authenticated or authorized by Huawei are allowed to replace or
change the device of the parts of the device (including the software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
Only qualified personnel are allowed to remove or disable the safety facilities and to
troubleshoot and maintain the device.
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1.1.2 Electrical Safety
High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and AC mains supply may result in fatal
danger.
During the installation of the AC power supply facility, follow the local safety
regulations. The personnel who install the AC facility must be qualified to perform high
voltage and AC operations.
Do not wear conductive articles, such as watches, hand chains, bracelets, and rings
during the operation.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
When the operation is performed in a damp environment, make sure that the device is
dry.
Non-standard and improper high voltage operations may result in fire and electric shock.
Therefore, you must abide by the local rules and regulations when bridging and wiring AC
cables. Only qualified personnel are allowed to perform high voltage and AC operations.
Before powering on a device, ground the device. Otherwise, personal injury or device damage
may be caused by high leakage current.
Tools
Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary
tools.
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High Electrical Leakage
Ground the device before powering it on. Otherwise, personal injury or device damage may
be caused by high leakage current.
If a "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the
core of the power cable and the conductor may generate electric arcs or sparks, which may
cause fire or hurt human eyes.
Before installing or removing the power cable, turn off the power switch.
Before connecting a power cable, check that the label on the power cable is correct.
1.1.3 Inflammable Environment
Operating the electrical device in an inflammable environment can be fatal.
Do not place the device in an environment that has inflammable and explosive air or gas. Do
not perform any operation in this environment.
1.1.4 Battery
Storage Battery
Before operating storage batteries, carefully read the safety precautions for battery handling
and connection.
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Quick Installation Guide 1 Safety Precautions
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Improper handling of storage batteries causes hazards.
When operating storage batteries, avoid short circuit and overflow or leakage of the
electrolyte. Electrolyte overflow may damage the device. It will corrode metal parts and
circuit boards, and ultimately damage the device and cause short circuit of circuit boards.
Basic Precautions
Before installing and maintaining the battery, note the following:
Do not wear metal articles such as wristwatch, hand chain, bracelet, and ring.
Use special insulation tools.
Take care to protect your eyes when operating the device.
Wear rubber gloves and a protective coat in case of electrolyte overflow.
When handling a storage battery, ensure that its electrodes are upward. Leaning or
reversing the storage battery is prohibited.
Short Circuit
Battery short circuit may cause human injuries. Although the voltage of ordinary batteries is
low, the instantaneous high current caused by the short circuit releases a great deal of energy.
There is danger of explosion if the battery is incorrectly replaced. Therefore, replace the
battery only with the same or equivalent type recommended by the manufacturer.
Keep away metal objects, which may cause battery short circuit, from batteries. If metal
objects must be used, first disconnect the batteries in use before performing any other
operations.
Hazardous Gas
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Do not use unsealed lead acid storage batteries. Lead acid storage batteries must be placed
horizontally and stably to prevent the batteries from releasing flammable gas, which may
cause fire or erode the device.
Lead acid storage batteries in use emit flammable gas. Therefore, ventilation and
fireproofing measures must be taken at the sites where lead acid storage batteries are used.
Battery Temperature
If a battery overheats, the battery may be deformed or damaged, and the electrolyte may
overflow.
When the temperature of the battery is higher than 60℃, check the battery for electrolyte
overflow. If the electrolyte overflows, absorb and counteract the electrolyte immediately.
Battery Leakage
When the electrolyte overflows, absorb and counteract the electrolyte immediately.
When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte
may hurt human bodies. When you find the electrolyte leaks, use the following substances to
counteract and absorb the leaking electrolyte:
Sodium bicarbonate (baking soda): NaHCO3
Sodium carbonate (soda): Na2CO3
Select a substance to counteract and absorb the leaking electrolyte according to the
instructions of the battery manufacturer.
1.1.5 Working at Heights
Avoid object falling when you work at heights.
When working at heights, fulfill the following requirements:
Only trained personnel can work at heights.
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Prevent the devices and tools that you carry from falling down.
Take safety and protection measures, for example, wear a helm and safety belt.
Wear warm clothes when working at heights in a cold region.
Before working at heights, check that all the lifting facilities are in good condition.
1.1.6 Using Ladders
Checking a Ladder Before using a ladder, check whether the ladder is damaged. Only the ladder in good
condition can be used.
Before using a ladder, you should know the maximum weight capacity of the ladder.
Avoid overweighing the ladder.
Placing a Ladder
The recommended gradient of ladders is 75 degrees. You can measure the gradient of the
ladder with an angle square or your arms. When using a ladder, ensure that the wider feet of
the ladder are downward, or take protection measures for the ladder feet to prevent the ladder
from sliding. Ensure that the ladder is placed securely.
Climbing Up a Ladder
When climbing up a ladder, note the following:
Ensure that the center of gravity of your body does not deviate from the edges of the two
long sides.
To minimize the risk of falling, hold your balance on the ladder before any operation.
Do not climb higher than the fourth rung of the ladder (counted from up to down).
If you want to climb up a roof, ensure that the ladder top is at least one meter higher than
the roof.
1.1.7 Mechanical Safety
Drilling Holes
Do not drill the cabinet at will. Drilling holes without complying with the requirements affects
the electromagnetic shielding performance of the cabinet and damages the cables inside the
cabinet. In addition, if the scraps caused by drilling enter the cabinet, the printed circuit
boards (PCBs) may be short circuited.
Before you drill a hole in the cabinet, wear insulated gloves and remove the internal
cables from the cabinet.
Wear an eye protector when drilling holes. This is to prevent your eyes from being
injured by the splashing metal scraps.
Ensure that the scraps caused by drilling do not enter the cabinet.
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Drilling holes without complying with the requirements affects the electromagnetic
shielding performance of the cabinet.
After drilling, clean the metal scraps immediately.
Sharp Objects
Before you hold or carry a device, wear protective gloves to avoid getting injured by sharp
edges of the device.
Handling Fans
When handling fans, note the following:
When replacing a component, place the component, screws, and tools in a safe place.
Otherwise, if any of them fall into the operating fans, the fans may be damaged.
When replacing a component near fans, do not insert your fingers or boards into the
operating fans until the fans are switched off and stops running.
Lifting Heavy Objects
When heavy objects are being lifted, do not stand or walk under the cantilever or the lifted
object.
1.1.8 Bundling Signal Cables
Do not bundle signal cables with high current cables or high voltage cables.
Maintain a minimum space of 150 mm between adjacent ties.
CAUTION
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1.2 Equipment Safety
1.2.1 Electricity Safety
High Electrical Leakage
If the "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
1.2.2 Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes
and floors, or handling of plastic articles causes static electromagnetic fields on human bodies.
These static electromagnetic fields cannot be eliminated until the static is discharged.
To prevent electrostatic-sensitive components from being damaged by the static on human
bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling
boards or application-specific integrated circuits (ASICs).
Figure 1-1 shows how to wear an ESD wrist strap.
Figure 1-1 Wearing an ESD wrist strap
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1.2.3 Laying Cables
When the temperature is very low, violent strike or vibration may damage the cable sheathing.
To ensure safety, comply with the following requirements:
Cables can be laid or installed only when the temperature is higher than 0℃.
Before laying cables which have been stored in a temperature lower than 0℃, move the
cables to an environment of the ambient temperature and store them at the ambient
temperature for at least 24 hours.
Handle cables with caution, especially at a low temperature. Do not drop the cables
directly from the vehicle.
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Quick Installation Guide 2 Installation Preparations
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2 Installation Preparations
2.1 Tools
Table 2-1shows the tools that must be obtained before installation.
Table 2-1 Tools
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2.2 Unpacking and Check
Step 1 Unpack the carton.
Step 2 Check whether the cabinet is intact. If not, contact the local office.
Step 3 Check whether the fittings are complete. The fittings include a marking-off template, and a
material package.
Rectifiers and batteries are delivered separately.
----End
2.3 Precautions Do not bind PGND cables together with signal cables. Leave certain distance between
them to reduce the interruption.Bind AC power cables, DC power cables, signal cables,
and communications cables separately.
In this manual, the equipment interior is for reference only.
The cable colors in the manual are for reference only. The colors vary depending on the
countries and regions.
2.4 Installation Clearance Requirements
Figure 2-1 shows the installation clearance requirements.
Figure 2-1 Installation clearance requirements
NOTE
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Quick Installation Guide 3 Configuration
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3 Configuration
Specifications
Table 3-1 Specifications
Category Specifications
Dimensions (H x W x D) 2000 mm x 600 mm x 600 mm
(78.74 in. x 23.62 in. x 23.62 in.)
Weight ≤ 120 kg (without rectifiers and batteries)
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Quick Installation Guide 3 Configuration
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Interior of the Cabinet
Figure 3-1 Interior of the TP48200B-N20A6
(1) Battery switch (2) Battery circuit breaker (3) Site monitoring unit (SMU)
(4) Space for rectifiers (5) Space for batteries (6) Battery rack
(7) RTN+ busbar (8) Positive direct current (DC)
output circuit breaker
(9) Ground bar
(10) Alternating current (AC)
input circuit breaker
(11) User interface module (UIM)
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Quick Installation Guide 3 Configuration
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Figure 3-2 Interior of the TP48200B- N20B1
(1) Battery switch (2) Battery circuit breaker (3) Site monitoring unit (SMU)
(4) power supply unit (PSU) (5) Space for batteries (6) Battery rack
(7) RTN+ busbar (8) Positive direct current (DC)
output circuit breaker
(9) Ground bar
(10) Alternating current (AC)
input circuit breaker
(11) User interface module (UIM)
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Quick Installation Guide 4 Installing the Cabinet
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4 Installing the Cabinet
This chapter describes the procedures for installing the cabinet in two scenarios.
4.1 Scenarios 1: Installing the Cabinet on the Ground
4.1.1 Marking the Installation Holes of Cabinet Based on the Marking-off Plate
Mark the position of the cabinet based on the delivered marking-off plate to confirm the
positions of the expansion bolts (A hole), as shown in Figure 4-1.
Figure 4-1 Marking the installation holes
(1) Marking-off plate (2) Concrete pad (3) Installation hole
4.1.2 Drilling Holes and Installing Expansion Sleeves
Drill holes and install expansion sleeves as shown in Figure 4-2.
Step 1 Use a hammer drill bit to drill holes with a depth ranging from 52 mm (2.05 in.) to 60 mm
(2.36 in.).
Step 2 Tighten the expansion bolts slightly and place one vertically into each hole. Pound the expansion bolt with a rubber mallet until it goes all the way into the hole.
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Step 3 Fasten the expansion bolt clockwise until the nut is firmly inserted into the expansion tube.
Step 4 Turn the expansion bolt counterclockwise and remove the expansion bolt, spring washer and
flat washer in turn.
Figure 4-2 Drilling holes and installing expansion sleeves
(1) Expansion bolt(M12) (2) Spring washer (3) Flat washer
(4) Expansion sleeve (5) Concrete pad
----End
4.1.3 Securing the Cabinet
Step 1 Align the mounting holes of the cabinet with the expansion bolt holes on the concrete pad.
Step 2 Fasten the expansion bolts to secure the cabinet.
Figure 4-3 Securing the cabinet
----End
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4.1.4 (Optional) Installing the IP21 Top Cover
If the cabinet is required to be protected to IP21, install an IP21 top cover. To install the IP21
top cover, perform the following steps:
Step 1 Install side panels, as shown in Figure 4-4.
Figure 4-4 Installing side panels
Step 2 Secure the side panels onto the cabinet top and install the cable tray, as shown in Figure 4-5.
Figure 4-5 Securing the side panels and the cable tray
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Install the IP21 top cover after the cables are installed.
----End
4.2 Scenarios 2: Installing the Cabinet on the ESD Floor
4.2.1 Marking Installation Holes of the Support Based on the Marking-off Plate
Mark the position of the support based on the delivered marking-off plate to confirm the
positions of the expansion bolts (A hole), as shown in Figure 4-6.
Figure 4-6 Marking the installation holes
(1) Marking-off plate (2) Concrete pad (3) Installation hole
4.2.2 Drilling Holes and Installing Expansion Sleeves
Drill holes and install expansion sleeves as shown in Figure 4-2.
Step 1 Use a hammer drill bit to drill holes with a depth ranging from 52 mm (2.05 in.) to 60 mm
(2.36 in.).
Step 2 Tighten the expansion bolts slightly and place one vertically into each hole. Pound the
expansion bolt with a rubber mallet until it goes all the way into the hole.
Step 3 Fasten the expansion bolt clockwise until the nut is firmly inserted into the expansion tube.
Step 4 Turn the expansion bolt counterclockwise and remove the expansion bolt, spring washer and
flat washer in turn.
CAUTION
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Figure 4-7 Drilling holes and installing expansion sleeves
(1) Expansion bolt(M12) (2) Spring washer (3) Flat washer
(4) Expansion sleeve (5) Concrete pad
----End
4.2.3 Assembling the Support
Adjusting the Support Height
Step 1 Use a ruler to measure the distance between the concrete pad and the upper surface of the
antistatic floor.
Step 2 Adjust the height of the support based on the measurement result.
Step 3 Partially tighten the height locking bolts on both sides.
Figure 4-8 Adjusting the support height
----End
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Assembling and Leveling the Support
Step 1 Adjust the telescopic rod based on the cabinet width until the scale indicating the cabinet
width is displayed.
Step 2 Use a torque socket to secure the six M8x20 screw assemblies on the telescopic rods to 13 N•m.
Step 3 Assemble the telescopic rod and support using eight M8x20 screw assemblies and ensure that
the protruding side of the guide rail faces outwards. Then tighten all screw assemblies using a
torque socket to a torque of 13 N•m.
Step 4 Use a level to check the levelness of the support. If the support is not horizontal, loosen the
bolt and slightly adjust the support till it is level.
Step 5 Use a torque socket to secure all the bolts that are used to fix the height to 45 N•m.
Figure 4-9 Assembling and leveling the support
----End
4.2.4 Installing the Support
Installing the support, as shown in Figure 4-10.
Step 1 Install the expansion bolt.
Step 2 Check the support levelness by using a level.
Step 3 If the support is not level, place shims under the support.
Step 4 Use a torque socket to fasten the four expansive bolts to 45 N•m.
TP48200B-N20A6 & N20B1
Quick Installation Guide 4 Installing the Cabinet
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Figure 4-10 Installing the support
----End
4.2.5 Securing the Cabinet
Securing the Cabinet
Step 1 Place the cabinet on the supports, and align the installation holes of the cabinet with the holes
of the supports.
Step 2 Fit the spring washer, flat washer and insulation covering on the four M12x40 bolts. Insert
them into the installation holes and tighten the bolts a bit, but do not fasten them.
Step 3 Lift one side of the cabinet and insert the insulation plate under the cabinet, Insert another
insulation plate under the other side of the cabinet. Ensure that the gaps properly lock the
bolts.
TP48200B-N20A6 & N20B1
Quick Installation Guide 4 Installing the Cabinet
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Figure 4-11 Securing the cabinet
----End
Installing Front and Rear Pallets
After testing the cabinet insulating proper, install front and rear pallets on the support.
Fix the floor support bracket on the support by using the M12x25 combination screw.
Figure 4-12 Installing front and rear pallets
NOTE
TP48200B-N20A6 & N20B1
Quick Installation Guide 4 Installing the Cabinet
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4.2.6 (Optional) Installing the IP21 Top Cover
If the cabinet is required to be protected to IP21, install an IP21 top cover. To install the IP21
top cover, perform the following steps:
Step 1 Install side panels, as shown in Figure 4-13.
Figure 4-13 Installing side panels
Step 2 Secure the side panels onto the cabinet top and install the cable tray, as shown in Figure 4-14.
Figure 4-14 Securing the side panels and the cable tray
Install the IP21 top cover after the cables are installed.
----End
CAUTION
TP48200B-N20A6 & N20B1
Quick Installation Guide 5 Cable Routing
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5 Cable Routing
The Ways to Route Cables
Select any of the following ways to route cables based on the cable bundle cross-sectional area:
If the total cross-sectional area of a cable bundle is less than the area of a rodent-proof mesh, cut a
hole in the mesh or reduce the mesh size for cable routing.
If the total cross-sectional area of all bundles of cables is greater than or equal to the area of a
rodent-proof mesh, remove the mesh for cable routing.
If the total cross-sectional area of all bundles of cables is greater than the total area of all
rodent-proof meshes, remove the top cover for cable routing.
Figure 5-1 The position of the rodent-proof mesh
(1) Rodent-proof mesh
(Optional) Requirements for Routing Cables Through the IP21 Top Cover
Bind the cables to the cable tray above the IP21 top cover, as shown in Figure 5-2.
NOTE
TP48200B-N20A6 & N20B1
Quick Installation Guide 5 Cable Routing
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Place the lowest point of the cables outside the cabinet to avoid rain dropping into the cabinet.
Figure 5-2 Requirements for routing cables through the IP21 top cover
CAUTION
TP48200B-N20A6 & N20B1
Quick Installation Guide 6 Installing a PGND Cable
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6 Installing a PGND Cable
The PGND cable is used to connect PGND screws on the cabinet and the ground busbar
outside the cabinet to ensure proper grounding of the cabinet.
Install the PGND cable of the TP48200B-N20A6 is shown in Figure 6-1.
Figure 6-1 Installing the PGND cable of the TP48200B-N20A6
(1) Ground bar for the cabinet (2) Ground bar for the site
TP48200B-N20A6 & N20B1
Quick Installation Guide 6 Installing a PGND Cable
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Install the PGND cable of the TP48200B-N20B1 is shown in Figure 6-2.
Figure 6-2 Installing the PGND cable of the TP48200B- N20B1
(1) Ground bar for the cabinet (2) Ground bar for the site
TP48200B-N20A6 & N20B1
Quick Installation Guide 7 Installing Components
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7 Installing Components
7.1 Installing Rectifiers
The rated output current of each rectifier is 50 A. The number of rectifiers depends on actual
capacity requirements.
Installing Rectifiers of the TP48200B-N20A6
To install a rectifier refer to Figure 7-1.
Step 1 Remove the bolts from the handle. Ensure that the module handle is open.
Step 2 Pull handle out.
Step 3 Gently push the rectifier into the related slot along the guide rail.
Step 4 Push the handle upwards, lock the handle.
Step 5 Tighten the bolts in the handle and secure the handle.
Figure 7-1 Installing rectifiers of the TP48200B-N20A6
----End
TP48200B-N20A6 & N20B1
Quick Installation Guide 7 Installing Components
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Installing Rectifiers of the TP48200B- N20B1
To install a rectifier refer to Figure 7-2.
Step 1 Push the locking latch towards the left.
Step 2 Pull the handle downwards.
Step 3 Gently push the rectifier into the related slot along the guide rail.
Step 4 Push the handle upwards and lock the handle.
Step 5 Push the locking latch towards the right and secure the handle.
Figure 7-2 Installing rectifiers of the TP48200B- N20B1
----End
TP48200B-N20A6 & N20B1
Quick Installation Guide 8 Installing Cables
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8 Installing Cables
8.1 Installing Signal Cables and Communication Cables
8.1.1 UIM02C The UIM02C provides eight dry contact outputs, six Boolean value inputs, and seven ports for
connecting to the smoke sensor, door status sensor, water sensor, ambient temperature and
humidity sensor, and so on.
Appearance
Figure 8-1 UIM02C panel
8.1.2 Installing Dry Contacts Signal Cables
Install dry contacts signal cables, as shown in Figure 8-2.
Figure 8-2 Installing dry contacts signal cables
(1) White Contact plate (2) Dry contact
TP48200B-N20A6 & N20B1
Quick Installation Guide 8 Installing Cables
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8.1.3 Installing Boolean Value Signal Cables
Connect Boolean value signal cables to the UIM02C ports as required. For the UIM02C port
description, see Table B-1 in Appendix B.
8.1.4 Installing Communications Cables
When in-band monitoring is required, connect the RS485/RS232 port on the SMU to the
communications equipment over a cable with an RJ45 connector. When out-of-band
monitoring is required, connect the FE port on the SMU to the communications equipment
over a cable with an RJ45 connector, as shown in Figure 8-3.
Figure 8-3 port on the SMU
RS485/RS232 port is protected by a security mechanism.
8.2 Installing Power Cables
Before installing power cables, ensure that all circuit breakers to the OFF position.
8.2.1 Installing DC Output Cables
Install DC output power cables for the TP48200B-N20A6. Connect the load cable to the
corresponding circuit breaker based on the load capacity, as shwon in Figure 8-4.
NOTE
DANGER
TP48200B-N20A6 & N20B1
Quick Installation Guide 8 Installing Cables
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Figure 8-4 Installing DC output cables of the TP48200B-N20A6.
(1) Primary load (2) Secondary load
Install DC output power cables for the TP48200B-N20B1. Connect the load cable to the
corresponding circuit breaker based on the load capacity, as shwon in Figure 8-5.
Figure 8-5 Installing DC output cables of the TP48200B-N20B1.
(1) Primary load (2) Secondary load
8.2.2 Installing Batteries
TP48200B-N20A6 & N20B1
Quick Installation Guide 8 Installing Cables
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All the tools used, such as a screwdriver, must be insulated to prevent the batteries from
being burned and to ensure personal safety.
Before installing batteries, ensure that the circuit breakers of the batteries to the OFF
position.
During the installation, avoid short circuits or reverse connections between the positive
and negative poles of the batteries.
Step 1 Install each battery in order, as shown in Figure 8-6.
Figure 8-6 Installing each battery in order
Step 2 Install the copper bars, the signal cables for monitoring the middle point voltage of the battery
string and power cables, as shown in Figure 8-7.
Connect negative power cables and then positive power cables for the batteries.
CAUTION
TP48200B-N20A6 & N20B1
Quick Installation Guide 8 Installing Cables
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Figure 8-7 Installing the copper bars between the batteries, cables for detecting the battery middle
point voltage, and power cables.
----End
8.2.3 Installing AC Input Cables
Install three-phase AC input cables of the TP48200B-N20A6 and TP48200B-N20B1 refer to
Figure 8-8.
Figure 8-8 Installing three-phase AC input cables of the TP48200B-N20A6 and
TP48200B-N20B1.
(1) ACDB
TP48200B-N20A6 & N20B1
Quick Installation Guide 8 Installing Cables
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The AC input of the TP48200B-N20A6 and TP48200B-N20B1 is three phase by default. If
the AC input is single phase, short the three ports of AC input circuit breaker using two cables
as shown in Figure 8-9.
Figure 8-9 Installing single-phase AC input cables of the TP48200B-N20A6 and
TP48200B-N20B1
(1) ACDB (2)Short cables
(Optional) Installing the IP21 Top Cover
Figure 8-10 Installing the IP21 top cover
TP48200B-N20A6 & N20B1
Quick Installation Guide 9 System Commissioning
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9 System Commissioning
9.1 Installation Verification
After installation, verify that:
The cabinet is installed properly and the cables are connected properly. (Cables fastened
by screws are not easily removable.)
Cables are arranged neatly and bound properly by using cable ties.
The battery is connected properly and battery terminals cannot be connected reversely.
Check for short circuits between the live wires, between the live wire and the ground
cable, between the live wire and the neutral wire, between the RTN+ and the –48 V
busbar. Rectify short circuits before powering on the power system.
9.2 Powering On and Commissioning
9.2.1 Setting Parameters
Figure 9-1 SMU02B panel
(1) Running status indicator (2) Minor alarm indicator (3)Major alarm indicator
TP48200B-N20A6 & N20B1
Quick Installation Guide 9 System Commissioning
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(4) Liquid crystal display
(LCD)
(5) FE (6) Locking latch
(7) Four buttons
(10) Hold hands
(8) USB (Reserved) (9) RS485/RS232
USB port is protected by a security mechanism.
If the Run indicator (green) on the SMU02B panel is blinking and the LCD is on, the SMU02B is
powered on successfully.
Button Description
Button description of SMU panel as shown in Table 9-1
Table 9-1 Button description of SMU panel
Button Name Description
"▲"or"▼" "up"or"down" Allows you to view menu items and set the value of
a menu item by pressing ▲ or ▼.
" " "Cancel" Returns to the previous menu without saving the
settings of the current menu item.
" " "Enter" Enters the main menu from the standby screen,
enters a submenu from the main menu, or saves the
settings of a submenu item.
After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if you
do not press any button within 5 minutes.
You need to log in again if you do not press any button with 8 minutes.
The preset username is admin and the preset password is 001.
Setting Parameters
Step 1 Measure the voltage across the input ports of AC input circuit breakers. The voltage must
range from 200 V to 240 V. The rated voltage is 220 V. If not, ask professionals to rectify the
fault.
Step 2 Switch the AC input circuit breaker to the ON position, measure the voltage between L wiring
and N wiring terminal. The voltage must range from 200 V to 240 V. The rated voltage is 220
V.
Step 3 Set the NetEco Main IP, NetEco Bak IP, NetEco Port, LUI Language and Set Time Zone
according to actual conditions.
Step 4 Set the Qty of Battery, Rated Capacity, Set Date and Set Time according to actual
conditions. (Always set Qty of Battery to 1 and set Rated Capacity to the total capacity of all
battery strings.)
Step 5 Set the IP Address, Subnet Mask and Default Gateway according to actual conditions.
NOTE
NOTE
TP48200B-N20A6 & N20B1
Quick Installation Guide 9 System Commissioning
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Table 9-2 Parameter settings
Main Menu
Second-Level Menu
Third-Level Menu
Forth-Level Menu
Default Value
Settings Comm Para NetEco Main IP - -
NetEco Bak IP - -
NetEco Port - 31220
Host Comm Addr 0
Comm Baudrate 9600
System Para LUI Language - ENGLISH
Set Time Zone - GMT +08:00
Quick
Settings
Qty of Battery - - 1
Rated
Capacity
- - 150Ah
Set Date - - -
Set Time - - -
IP Address - - 192.168.0.10
Subnet Mask - - 255.255.255.0
Default
Gateway
- - 192.168.0.1
Step 6 Set battery fuse break alarm "Enable/Disable" status。
----End
Table 9-3 Battery fuse break alarm "Enable/Disable" status
Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu Set Value
Settings Alarm Setting Site Summary Battery Fuse1 Break Enable battery fuse
blown alarms for
the branches with
batteries, and
disable battery fuse
blown alarms for
the branches
without batteries.
Battery Fuse2 Break
Battery Fuse3 Break
Battery Fuse4 Break
Battery Fuse5 Break
Battery Fuse6 Break
Battery Fuse7 Break
Battery Fuse8 Break
TP48200B-N20A6 & N20B1
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Main Menu
Second-Level Menu
Third-Level Menu
Fourth-Level Menu Set Value
Battery Fuse9 Break
Battery Fuse10 Break
Battery Fuse11 Break
Battery Fuse12 Break
You can set parameters to modify the default mode of the Boolean value input ports and the dry contact
output ports, as shown in Table 9-4.
Table 9-4 Modifying the default mode of the Boolean value input ports and the dry contact output
ports
Main Menu Second-Level Menu Third-Level Menu Default Value Settings
Site Summary DI1Alarm Close
DI2 Alarm Close
DI3 Alarm Close
DI4 Alarm Close
DI5 Alarm Close
DI6 Alarm Close
DO1 Alarm Act Close
DO2 Alarm Act Close
DO3 Alarm Act Close
DO4 Alarm Act Close
DO5 Alarm Act Close
DO6 Alarm Act Close
DO7 Alarm Act Close
DO8 Alarm Act Close
You can set parameters to modify the related relay of the alarm. For example, set Battery1 Lost to DO8,
as shown in Table 9-5.
NOTE
NOTE
TP48200B-N20A6 & N20B1
Quick Installation Guide 9 System Commissioning
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Table 9-5 Setting Battery1 Lost to DO8
Main Menu
Second-Level Menu
Third-Level Menu
Forth-Level Menu
Default Value
Set Value
Settings Alarm Setting Batt Summ Battery1 Lost None DO8
----End
9.3 Powering On
To avoid damaging batteries, switch the battery circuit breaker to the ON positions only after
correctly setting the battery parameters on the SMU.
Step 1 Switch the AC input circuit breakers to the OFF positions.
Step 2 Switch the battery circuit breakers in the PDU to the ON positions.
Step 3 Switch the AC input circuit breakers to the ON positions.
Step 4 Check whether the voltage between the RTN+ busbar and DC output terminal are the same as
the battery voltage and the voltage displayed on the monitoring unit. If not, ask professionals
to rectify the fault.
Step 5 Check whether the run indicator of rectifiers is normal. If not, ask local professionals.
Step 6 Switch the LLVD and BLVD branches to the ON positions.
Step 7 Measure whether the voltage between RTN+ and the DC output terminal. The voltage must
range from 42 V to 58 V. The rated voltage is 53.5 V. Check whether the loads work normally.
If the loads work abnormally, rectify the fault according to the relevant user guides.
Step 8 Switch all circuit breakers as required.
Step 9 Check whether the element management system (EMS) can receive the information from the
power system. If not, check whether the IP address is set correctly.
Step 10 Observe the operation of the power system for 15 minutes. If no alarms are generated, and
current/voltage parameters of the battery and loads are set properly, then lock the door to the
cabinet, give the key of the cabinet door to the customer, and clean the site before leaving.
----End
CAUTION
TP48200B-N20A6 & N20B1
Quick Installation Guide 9 System Commissioning
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To make the system run properly, flip the battery switch to the NORMAL position.
To power on the battery forcibly, flip the battery switch to the BAT ON position.
Figure 9-2 The position of switch
CAUTION
TP48200B-N20A6 & N20B1
Quick Installation Guide A Prepare Terminal
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A Prepare Terminal
Prepare Terminal
Cut cables to a length suitable for the actual cable route, and then add OT terminals or cord
end terminals to each end of the cables, as shown in Figure A-1and Figure A-2.
Figure A-1 Prepare OT terminals
Figure A-2 Prepare cord end terminals
TP48200B-N20A6 & N20B1
Quick Installation Guide B UIM02C Pin Definition
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B UIM02C Pin Definition
Appearance
Figure B-1 UIM02C panel
Port Description
Table B-1 UIM02C port description
Port Type Silkscreen Description Default Mode
Sensor ports TEM_HUM Temperature and humidity
sensor
-
WATER Water sensor -
TEMP1 Reserved -
TEMP2 Reserved -
GATE Door status sensor -
SMOKE Smoke sensor -
BTEMP Battery temperature sensor -
Boolean value
input ports
DIN1 Boolean value input 1 Close: alarm
Open: normal
DIN2 Boolean value input 2 Close: alarm
Open: normal
TP48200B-N20A6 & N20B1
Quick Installation Guide B UIM02C Pin Definition
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Port Type Silkscreen Description Default Mode
DIN3 Boolean value input 3 Close: alarm
Open: normal
DIN4 Boolean value input 4 Close: alarm
Open: normal
DIN5 Boolean value input 5 Open: alarm
Close: normal
DIN6 Boolean value input 6 Close: alarm
Open: normal
Dry contact
output ports
ALM1 AC power failure alarm Close: alarm
Open: normal
ALM2 DC undervoltage alarm or DC
overvoltage alarm
Close: alarm
Open: normal
ALM3 Rectifier faults alarm, rectifier
protect alarm, or communication
faults alarm
Close: alarm
Open: normal
ALM4 SPD failure alarm Close: alarm
Open: normal
ALM5 Fuse burn-out alarm Close: alarm
Open: normal
ALM6 Battery temperature alarms Close: alarm
Open: normal
ALM7 Alarm7 Close: alarm
Open: normal
ALM8 Alarm8 Close: alarm
Open: normal
Communication
Port
COM RS485
Pin Definition
Table B-2 Pin Definition
Silk Screen Pin Pin definition
WATER 1 12 V
2 WATER
3 GND
TP48200B-N20A6 & N20B1
Quick Installation Guide B UIM02C Pin Definition
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Silk Screen Pin Pin definition
4 -
TEMHUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
TEMP1 1 TEMP1
2 GND
TEMP2 1 TEMP2
2 GND
GATE 1 DIN7+
2 JTD7
SMOKE 1 12 V
2 Smoke
BTEMP 1 Btemp1
2 12 V