Post on 16-Oct-2021
FUJI ROBOTICS The World‘s leading Robototic Palletizer
Introduction
FUJI ROBOTICS Agenda: 1. Introduction Fuji Robotics => 10 min 2. Palletizing system overview => 20 min 3. Robot Demo and Video => 20 min 4. Q&A => 20 min
Fuji Yusoki Kogyo Co., Ltd, founded in
Japan, devotes to development and
manufacturing of palletizing robots.
About us
• Headquarter : Onoda,Yamaguchi, Japan
• Established : April 1944
• Employees : 500 (Fuji Group)
• Sales : 200 million US Dollar
Fuji location worldwide
Singapore
Indonesia
India
Korea America
China HQ - Japan
Europe - German
Hongkong
Fuji Yusoki Kogyo Co., Ltd Nucira Building 1st Floor Jl. MT Haryono. Kav. 27 Jakarta Selatan, Jakarta 12820 – Indoensia
Roadmap
1944 Founded as a transporting machinery manufacturer.
1 9 6 3 Palletizer was developed as FIRST Japanese Conventional Palletizer manufacturer.
1970 Lift conveyor.
1982 Fuji Ace Robot was developed, and sales was started FIRST Palletizing Robot manufacturer in the world .
1985 New Headquarter with new main plant.
1992 Tokyo Office Building was constructed.
1992 Opened Hokkaido Plant.
1993 Opened Korea Office.
1995 Robot caser was developed.
1998 Made full model change of Fuji Ace robots.
2001 Over 5,000 units of Fuji Ace were installed and are operating in various industries worldwide.
2002 Opened USA Office
2003 Opened SHANGHAI Office
2004 Opened HONGKONG Office
2004 Keep more than 55% palletizing robot market share
in Japan
2006 Over 7,000 units of Fuji Ace were installed and are
operating in various industries worldwide
2008 Europe office move to Dusseldorf – Germany
2009 Opened India Office
2019 Opened Indonesia Office
AS OF today…
More than 16,000 UNITS Running in Worldwide
and Keep more than 63% Palletizing robot market share
in Japan
1944
1982 Today
About 40 years experienced in Palletizing Robot
The World's Leading Robotic
Palletizer
Today, over 16,000 robots has been sold all over the world. Our company has taken 63% market share in robotic palletizing industry of Japan and more than 20% market share in the world robotic palletizing industry. Therefore, Fuji Yusoki is the No.1 manufacturer of robotic palletizers worldwide
Fuji created the first robotic palletizer
in 1982, and our design remains the
premier for robotic palletizing. With
our patented ball-screw design, our
robots are faster, stronger, and use
less energy than other robotic palletizers in the market.
The EC-102 is
aimed for product
lines where space is
tight or with low-
to-medium output
speeds.
The EC-171 has the
largest working
envelope and is made
for operations with
medium output and
layouts requiring a
farther reach.
The EC-201 is Fuji's
fastest and strongest
model. Perfect for high-
output facilities or heavier
products.
Product
Product
Box / Bag combined Box Gripper
Bags Gripper (high speed)
Board Bags Gripper (double) Poly Case
Plastic Tank
Customize Depending on
Customer needs
The handling cycle will be varying depend on Layout and Handling tools application. Fuji also provides you with a standard solution for End Effectors. Just give us your product specifications and we will find the ideal Gripper to suit your needs.
What are Fuji Robot different
Fastest palletizing robot
and space saving design.
Low energy consumption. Function package with robot hand. Teaching less.
Warranty speed handling cycle based on predefined layout that
advised by Fuji.
Feature Advantages
User friendly Fuji Palletizing
Software that fully dedicated for
Palletizing application
On screen simplified
pattern adjustment
Easy operation with HMI
interfacing
FUJI ROBOTICS The World‘s leading Robototic Palletizer
Palletizers Overview
• Palletizing orientation
• Conventional palletizers versus palletizing robots
• Grippers
• Capacity calculations
Agenda
Packaging Process
Palletizing is part of the packaging process – before storage or distribution of products.
Logistic Palletizing Packing Picking Processing
Industry Segment Whether you are a large or small manufacturer, in food
processing, milling, or cement production, Fuji will
design the best layout to ease your end-of-line worries.
Milling
Flour Sugar Animal Feed Wheat/Rice Others
Food & Beverages
Biscuit / Snacks Noodle Drink Water Dairy Energy Drink Others
Industry Segment Whether you are a large or small manufacturer, in food
processing, milling, or cement production, Fuji will
design the best layout to ease your end-of-line worries.
Refinery / Chemical
Chemical Fertilizer Oleo Chemical Oil Edible Oil Others
Building Material
Cement Compound Powder Paint Others
Palletizing Orientation
Why automating the palletizing process with robots?
Justification of a robot palletizer should be verified using following benefits in the ROI (Return On Investment) calculation:
1. Labor cost savings
2. Increased line flexibility
3. Increased throughput
4. Increased availability (less mechanical components)
5. Reduced worker injuries
6. Increased load accuracy – quality
7. Better layout utilization
8. Tighter, more uniform pallet loads
9. Reduced handling-related product damage
10. Easy to add and modify pallet patterns
11. Increased line speed
Some important things to be considered in Palletizing :
• Packages, weight and shape of the products.
Palletizing Orientation
• Type, dimension and weight of Pallet. • The pattern and stability of products when it’s stacking
on the Pallet. • Any pattern-forming capabilities available during
production
Some important things to consider in Palletizing :
Palletizing Solution
Conventional Palletizing
Robotics Palletizing
Articulated Robot Palletizing # Gantry Robot # Conventional HLP
Robot Palletizing Conventional Palletizing
Pattern is changeable (friendly programming in robot) It’s not flexible enough for the varied palletizing tasks.
Can serve more than 1 line up to 4 out put pallet (based on
layout)
**
Investment cost relatively lower than conventional Palletizing Investment cost relatively high.
Able to work in confined spaces or environments full of dust
and other particles
Need huge amount of space on the factory floor.
Can easily handle mixed pallets with products of various sizes
and shapes.
It doesn’t accommodate for mixed pallets or
changeable product sizes and shapes.
Many objects that are suitable for robotic. It also has limitation to the type of packaging material.
Less maintenance (thumb of role 50% less) **
Work at medium speed, flexible handling and multi product
handling.
Suitable for thousands of identical products per minute
in a fully-automated
Types of Robot Palletizing System You Could
Consider
When you have decided that you need a robot for palletizing, you still need to
consider types of robot are suitable for palletizing tasks :
Do you need to be able to program the robot easily? Fuji Robot already there since 1982.
What is robot type?, Standard Industrial 6 axis Robot or Dedicated Palletizing Robot Fuji developed
robot only for palletizing since 1982.
What throughput do you require? This will help you determine the type of robot. Fuji Robot can
warranty the speed that you needed based on advised layout and parameter.
Will you only be using the robot for palletizing or do you want it for other purposes? This will help
you determine the type of robot. Fuji Yusoki is specialized for Palletizing/Depalletizing
Types of Robot Palletizing System You Could
Consider
When you have decided that you need a robot for palletizing, you still need to
consider types of robot are suitable for palletizing tasks :
How changeable are the product lines? This will determine how often you need to reprogram the robot.
Fuji Robot doesn’t need to program or teaching robot when you have new product or change
pattern, just call your block data. It less than 2 minutes to change your product lines.
What are the size, shape, and material properties of the products that the robot will be
palletizing? This will help you determine the robot’s reach and end effector. Fuji Robot can provide
you end effector as Fuji Product to meet your task.
One of its strengths, “Gripper" manufacturing technology that reliably to grasps various types of product
Box / Bag combined
Box Gripper Bags Gripper (high speed)
Board Bags Gripper
(double) Poly Case
Plastic Tank
Customize Depending on
Customer needs
Capacity & Spec
The handling cycle will be varying
depend on Layout and Handling
tools application.
Designs are based on accumulated know-how from long experience.
Basic layout are far superior in practicality and efficiency.
Fuji have standardized many other layouts (the layout dimensions vary
depending on the size of the product to be handled, pallet size etc.).
Here are examples of typical standard layouts
GROUND PALLET LAYOUT
Robot loads 2 Pallets
Here are examples of typical standard layouts
CONVEYOR PALLET LAYOUT
Robot loads 1 – 4 Pallets
Application references