Post on 27-Aug-2018
Specification - Page 1 Revised 10/2008
Submersible Pumps For “Naval Live Oaks” Lift Station / Gulf Island National Seashore TECHNICAL DESCRIPTION/ SPECIFICATION
DUPLEX LIFT STATIONS / SUBMERSIBLE VORTEX / SEWAGE PUMPS PART 1 - GENERAL PROJECT DESCRIPTION PERFORMANCE REQUIREMENTS
LS 6: Operating Conditions - Design: 195 GPM @ 25 FT TDH Maximum Motor HP is 5, per pump / Amps is 15.4, per pump Maximum Motor RPM: 1750 RPM Impellers must be VORTEX type capable of passing 4" Spherical Solids. - Supply New Pumps and New Claws to function with existing Rail Systems. - Replace Existing Galv.Rail Pipes with new Sch.40, 316 Series SST Rail pipes. Supply New
Rubber Inserts for Upper Rail Brackets. - Replace existing pump control panel with new panel rated for new pumps and include Omni
Beacon Alarm Telemetry to monitor Loss of power, high level alarm, Low Level Alarm. Panel to be N4X Forest Green Powder Coated 304 SST with integral SST "Air Break" box complete with individual cord "CGB's" to keep gas and insects out of main panel. New Aluminum back board, panel must be powder coated forest green.
- Replace Float Level Switches with new Fiber Optic (Non Mercury / Rated for Explosion Proof Atmospheres).
- Replace Hatch Covers with new aluminum hatches. Hatches to be powder coated forest green. - Remove all brackets (Float Switch hangers, Pump Cord Hangers, upper rail brackets, etc. and
reattach using 316 SST Hardware. Replace Galv.Braces with SST. LS 7: Operating Conditions - Design: 198 GPM @ 36 FT TDH Maximum Motor HP is 7.5, per pump / Amps is 20.2, per pump Maximum Motor RPM: 1752 RPM Impellers must be VORTEX type capable of passing 4" Spherical Solids. - Replace existing guide rail systems, discharge Pipes, pipe spools between valve pit and wet well
and rails with new. Pipe and Rails to be Sch.40, 316 Series. - Replace existing pump control panel with new panel rated for new pumps and include Omni
Beacon Alarm Telemetry to monitor Loss of power, high level alarm, Low Level Alarm. Panel to be N4X Powder Coated 304 SST with integral SST "Air Break" box complete with individual cord "CGB's" to keep gas and insects out of main panel. New Aluminum back board, panel must be powder coated forest green.
- Replace Float Switches with new Fiber Optic (Non Mercury / Rated for Explosion Proof Atmospheres).
- Replace Hatch Covers with new aluminum hatches. Hatches to be powder coated forest green. - Remove all brackets (Float Switch hangers, Pump Cord Hangers, upper rail brackets, etc. and
reattach using 316 SST Hardware. Upper Rail Brackets to be reinstalled to upper discharge 90 deg. elbows via plate that will bolt to flange bolt design pattern
LS 8: Operating Conditions - Design: 204 GPM @ 36 FT TDH Maximum Motor HP is 10, per pump / Amps is 26.2, per pump Maximum Motor RPM: 1750 RPM Impellers must be VORTEX type capable of passing 4" Spherical Solids. - Replace existing guide rail systems, discharge Pipes, pipe spools between valve pit and wet well
and rails with new. Pipe and Rails to be Sch.40, 316 Series. - Replace existing pump control panel with new panel rated for new pumps and include Omni
Beacon Alarm Telemetry to monitor Loss of power, high level alarm, Low Level Alarm. Panel to be N4X Powder Coated 304 SST with integral "Air Break" box complete with individual cord "CGB's" to keep gas and insects out of main panel. New Aluminum back board, panel must be powder coated forest green.
Specification - Page 2 Revised 10/2008
- Replace Float Switches with new Fiber Optic (Non Mercury / Rated for Explosion Proof Atmospheres).
- Replace Hatch Covers with new aluminum hatches. Hatches to be powder coated forest green. - Remove all brackets (Float Switch hangers, Pump Cord Hangers, upper rail brackets, etc. and
reattach using 316 SST Hardware. Upper Rail Brackets to be reinstalled to upper discharge 90 deg. elbows via plate that will bolt to flange bolt design pattern
Note: 1. LS 8 will require removal of sections of sidewalk so that dual discharge pipes connecting valve pit to
wet well can be replaced. Sections must be replaced by Contractor. 2. LS 8 Valve Pit must have Hydraulic Cement poured so that floor is pitched back towards drain.
Relocate drain entering wet well so that valve pit drains easily. 3. Replace all valves in LS6, LS7 and LS8. New 4" check valves must have external arms with
hammer assists. Taps in top of check valves with 1/2" SST ball valves and 0-100 Psi oil filled gauges. 4" Plug valves shall be able to 100% full port. All valves must be epoxy coated. Add 4" Emergency Pump Out Connections and same 4" full port ball valves with Alum.Quick connects with dust caps.
4. All pipe and fittings in wet well and valve pit must be Sch.10, 316 Series SST. All hardware must be 316 series SST.
5. Replace Power Meter Sockets and Disconnects. These items to be painted Forest Green. 6. After new back board, Panels, Meter Sockets and Disconnects are operational remove all old and
leave site clean. 7. All panels shall be rated for 10 HP with specific motor overloads rated for each pumps rated amp
draw. QUALITY ASSURANCE - REFERENCED STANDARDS:
American Iron & Steel Institute (AISI) American Society for Testing and Materials (ASTM) Factory Mutual (FM) Hydraulic Institute Standards for Centrifugal, Rotary, and Recip Pumps (HI) National Fire Protection Agency (NFPA) National Electric Code(NEC) National Electrical Manufacturers Association(NEMA) Anti-Friction Bearing Manufacturers Association(AFBMA) International Standards Organization (ISO) - ISO9001
PUMP WARRANTY The pump manufacturer shall warrant the pump and motor to the Owner against defects in workmanship and materials for a period of five (5) years under normal use and service. Warranty shall cover parts and shop labor. Pump manufacturer warranty shall be in published form, and shall apply to all similar units. A copy of warranty shall be provided in Submittal. Pump Manufacturer Certified Motor/Pump Repair Facility must be located in Pensacola, Florida. Certified Test Reports for each pump showing that pumps deliver specified flows shall be supplied to Owner prior to delivery. PART 2 - PRODUCTS ACCEPTABLE PUMP MANUFACTURERS Subject to compliance with the Contract Documents, the following are acceptable:
KSB Equal alternates as approved by the Owner 30 days prior to bid. Alternates will only be considered if
information indicating compliance to specifications is turned in for review 30 days prior to bid. All products, whether named as "acceptable" or proposed as "equal" must fully comply with these specifications. Product that must be modified for compliance will not be acceptable. The Pump Distributor shall base his bid price on KSB Pumps Specified. Deduct for Alternates can be added only if a clear statement of each point of difference between the proposed alternate product and these specifications are included. The Owner reserves the right to reject any bid not based on base bid KSB product. MATERIALS SUBMERSIBLE SEWAGE PUMPS
Pump Case: Cast Iron, ASTM A48, Class 35B Motor Housing: Cast Iron, ASTM A48, Class 35B Impeller: Cast Iron, ASTM A48, Class 35B
Specification - Page 3 Revised 10/2008
Intermediate Housing (Back plate): Cast Iron, ASTM A48, Class 35B Discharge Base Elbow: Cast Iron, ASTM A48, Class 35B Pump/Motor Shaft: Carbon Steel, ASTM A576, Gr.1045 with replaceable ASTM A276 Type 420 shaft
protection sleeve. (NOTE: If sleeve is not supplied, entire shaft is to be ASTM A276 Type 420 stainless steel)
Shaft Sleeve (if used): Stainless Steel, ASTM A276 Type 420 O-Rings: Nitrile Rubber (NBR)
Fasteners (including impeller fastener): Stainless Steel, ASTM A276 Type 316Ti. Lower Seal Faces: Silicon Carbide/Silicon Carbide Upper Seal Faces: Silicon Carbide stationary/Carbon rotating Guide rails/cables and mounting brackets: Stainless Steel, ASTM A276 Type 316 (cables shall be nylon coated) Lifting Chain or cable: Stainless Steel, ASTM A276 Type 316 Oil-all uses (seal lubrication, etc): Ecologically safe, paraffin or mineral base Power/Control Cable Jacket: Chloroprene with non-wicking fillers
ACCESSORIES POWER CABLE Provide 50 ft of power/control cable with each pump, suitable for submersible wastewater application, sized in accordance with NEC requirements. Provide cable terminal box on side of motor housing, with cable entry sealed to insure that no entry of moisture is possible into the high-voltage motor/ terminal area even if the cable is damaged or severed below water level. Cable seal shall include a compressed rubber grommet to seal the cable exterior and epoxy fill to seal the interior passages. A strain relief device, in direct contact with both the cable and the cast iron entry housing, shall be provided. The cable entry shall be rated by Factory Mutual (or UL) for submerged operating depths to 85 feet.
TEMPERATURE PROTECTION Furnish temperature monitoring devices in motor windings for use in conjunction with and supplemental to external motor overload protection. Arrange controls to shut down pump should any of the monitors detect high temperature and automatically reset once motor temperature returns to normal. Set temperature monitors at levels recommended by pump manufacturer SEAL LEAK DETECTION Provide a detector in the motor's stator cavity which allows a control panel mounted relay to indicate leakage into the motor. In addition, on motors 80HP and larger provide a stainless steel float switch in a separate leakage collection chamber to indicate leakage past the inner mechanical seal prior to its entrance into either the motor stator cavity or the lower bearing. Electronic probes which depend on sensing resistance value changes in seal oil will not be acceptable as seal leak indicators. “PumpSafe” MOTOR SENSOR MONITORING RELAY The pump supplier shall furnish all relays required for monitoring all motor sensors. The relays shall be installed by others in the motor control panel and properly wired in accordance with pump manufacturer’s instructions. Relays shall mount in standard 12-pin socket bases (provided) and shall operate on available control voltage of 24-240 VAC. If relays require an input voltage that is not available in the motor control panel an adequate transformer (with fused input) shall be provided by the pump supplier. Relays shall have a power consumption of no more than 2.8 watt, and shall be UL approved. Relays shall be modular in design, with each relay monitoring no more than two motor sensor functions. Each relay module shall include a dual color (red/green) LED to indicate the status of each monitored sensor. Green will indicate “status OK”; red will indicate a failure or alarm condition. A self-corrected fault will allow the relay output contacts to reset, and cause the LED to change from a steady alarm indication to a flashing signal. The LED shall continue to flash until locally cleared, providing the operator an indication of a potential intermittent fault. Each relay shall also include a power-on LED and both “test” and “reset” pushbuttons. An independent fail-safe (switch on power loss) form-C output contact shall be included for each monitored sensor to provide a normally-open / normally-closed dry contact to initiate a remote alarm
Specification - Page 4 Revised 10/2008
device or shut down the motor. Contacts shall be rated for 5 amps at 120 volt. FABRICATION GENERAL Provide pumps capable of handling raw unscreened wastewater. Design pumps to allow for removal and reinstallation without the need to enter the wet well and without removal of bolts, nuts or other fasteners. Provide a pump which connects to a permanently mounted discharge connection by simple downward motion, without rotation, guided by at least two non-load-bearing guides. All system components for guide cable systems, including cable, shall be supplied and warranted by the pump manufacturer. For guide pipe systems the pipe shall be supplied and warranted by the installing contractor. Guide cable systems shall be suitable for proper operation when installed at up to 5 degree misalignment from vertical, pipe guides must be installed perfectly plumb and vertical. Intermediate guide supports (between upper bracket and discharge elbow connections) shall not be required for cable systems but MUST be supplied where needed to maintain perfect alignment for pipe guides. Final connection shall insure zero leakage between pump and discharge connection flange. Provide a discharge connection/ guide system so that no part of the pump bears directly on the floor of the wet well. Provide Type 316 stainless steel chain of sufficient length to properly and safely lift pumps from the wet well. All exposed cast iron and ferrous surfaces shall be cleaned of dirt and grease, sandblasted to near white finish, and coated with an anti-corrosion reaction primer. The pump shall then be coated with two-component thick coat paint, with an epoxy resin base, having at minimum 83% solids by volume. This coating shall be non-toxic and approved for both wastewater and water applications. MAJOR COMPONENTS Furnish major components (pump case, impeller, intermediate housing, motor housing) of cast material as specified with smooth surfaces devoid of blow holes and other irregularities. Pump case design shall incorporate a centerline discharge for stability when mounted on the base elbow. IMPELLER Provide "VORTEX" type impeller, capable of passing at minimum 4" spherical solid. Statically and dynamically balance the impeller. SHAFT Provide common pump/motor shaft of sufficient size to transmit full driver output with a maximum deflection of 0.002 inches measured at the lower mechanical seal. Machine the shaft of carbon steel (for maximum strength and motor efficiency) and isolate the shaft from the pumped media with a replaceable Type 420 stainless steel shaft sleeve under the lower mechanical seal. Do not use carbon steel as shaft material without a stainless steel sleeve. If a sleeve is not used, machine the entire pump/motor shaft of ASTM A276 Type 420 stainless steel SHAFT SEAL Provide two totally independent mechanical shaft seals, installed in tandem, each with its own independent single spring system acting in a common direction. Install the upper seal in an oil-filled chamber with drain and inspection plug (with positive anti-leak seal) for easy access from external to the pump. Provide seals requiring neither routine maintenance nor adjustment, but capable of being easily inspected and replaced. Provide seals which are non-proprietary in design, with replacements available from a source other than the pump manufacturer or its distributors. Do not provide seals with the following characteristics: conventional double mechanical seals with single or multiple springs acting in opposed direction; cartridge-type mechanical seals; seals incorporating coolant circulating impellers, seals with face materials other than those specified BEARINGS Furnish upper and lower bearings, single row (preferred) or double row as needed to provide a B10 life of, at minimum, 100,000 hours at all anticipated axial and radial loadings. Provide sealed/shielded (permanently lubricated) bearings .If open-type (non-shielded) bearings are used, provide re-lubrication ports with positive anti-leak plugs for periodic addition of lubrication from external to the pump
Specification - Page 5 Revised 10/2008
MOTOR Provide a motor which is squirrel cage, induction in design, housed in a completely watertight and air filled chamber, with a min 1.15 service factor. The motor shall be adequately sized and rated for continuous operation at a maximum fluid temperature of 140ºF (60º C)]. Allowable maximum submergence shall not be less than 100ft (30 m). The motor stator shall be wound using Class H monomer-free polyester resin insulation resulting in an overall motor rating of 311 Degrees F (155 degrees C), Class F insulation. The stator windings shall be trickle impregnated resulting in a winding fill factor of at least 95%. The use of a multiple step “dip and bake” type stator insulation method shall not be acceptable. The rotor bars and short circuit rings shall be made of aluminum. The motor and pump set complete shall be designed and manufactured by the same company. Provide temperature protection and seal leak detection as described in section above. Provide adequately rated motor with sufficient surface area for ambient only cooling suited for the intermittent mode of operation in wet well wastewater applications, submerged or partially submerged, without damage. Motors containing di-electric oils used for motor cooling and/or bearing lubrication or motors where the pumped media or externally provided fresh water is directed through the motor shell for cooling are not acceptable. Provide motors which are FM listed for use in Class I Division 1 Groups C&D hazardous locations as defined by the National Electric Code SOURCE QUALITY CONTROL
EQUIPMENT TESTS Tests shall be performed in accordance with the Test Code for Centrifugal Pumps per the Standards of the Hydraulic Institute, Level A. Tests shall be performed on the actual assembled pumps to be supplied. Tests shall cover a range from shut-off to at minimum 20% beyond specified design capacity. Conduct test per above specification on all supplied pumps, generating a curve showing actual flow, head, BHP and hydraulic efficiency. Test for each pump must be provided to Owner for approval prior to delivery. SPECIAL ACCESSORIES 1. Supply 1/2" SST plate that is bent into stand 6" tall and as wide as the Guide Rail System Base Elbows. three 1-1/4" dia. holes shall be located in top of plate so that grout can be poured to assure full fill of cavity. Corners shall have holes to accept 1/2" concrete anchors. 2. Pumps must have lift bails so that pumps may be "snatched" via crane hook easily. 3. Duplex Control Panel shall be as supplied by ECS - Jacksonville, FL. and must have fiber optic, pipe mounted float switches by Opti-float. Special 1" SST pipe with chain shall be supplied to mount the floats. Panel must have the Special "Pump Safe" modules integrated. Panel Enclosure shall be aluminum and must have integral "Air Break" box. Enclosure shall be supplied so that Electrical Contractor can mount onto backboard. Panel Enclosures and Backboards must be powder coated "Forest Green". To assure single source responsibility the panel must be provided by pump supplier. Include following: - Phase Monitor. - Alt. with "Lead-Lag" Selector Switch. - Surge and Lightning Protection. - Elapsed Time Meters for each pump. - Large lugs Terminal Strips. - Pump Manufacturer's Pump Safe Modules Integrated into panel. - Omni Beacon Telemetry Alarm Light. 3. The Electrical Contractor services must be provided by Pump/Panel Supplier to assure proper installation of equipment. Electrical Contractor must be licensed. 4. Supply one set of spare panel parts, per panel. a. Pump Safe Modules.
Specification - Page 6 Revised 10/2008
b. Phase Monitor. c. Alt.Relay. d. Fiber optic power supply and transceivers. e. Control Transformer fuses. f. four (4) fiber optic float switches.
KRT F 100-200/34XG
KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com
Pump type
Project ID Lift Station #6 / Naval Live Oaks - North
Project Gulf Island National Seashore
Created by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
2017-04-17Data sheet
Viscosity
Density
Temperature °F
lb/ft³
ft²/s
Operating data
Design
Make
Frame size
Design
Operating speed rpm
Stages 1
Impeller type
Impeller sizeMax.Min. inch
inchinch71/2
75/16
611/16
To
US g.p.m.
US g.p.m.
195Head ft24.9
Head H(Q=0) ft33.4Required pump NPSH ft
Shaft power hp
Efficiency %36.1
Materials
Pump casingDischarge cover
Bearing bracket
Motor cas ingBolts , nuts Stainless s teel A4 (EN-1.4571) (A 276 Type 316)
Grey cast iron EN-JL1040 (A 48 Class 35)
Grey cast iron EN-JL1040 (A 48 Class 35)
---Grey cast iron EN-JL1040 (A 48 Class 35)
Flow
Application range
Free passage inch
3.36
Vortex impeller
1750
Open
4
Head Flow33.4 0
5.56 590
Submers ible pump
100-200KRT FSeries
Stainless s teel EN-1.4021+QT800 (A 276 Type 420)
Shaft protection s leeve
Shaft
Stainless s teel EN-1.4021+QT800 (A 276 Type 420)
Grease lubrication, lubricated for lifetimeLubrication
Nos. of bearingsType of bearings Antifriction
2
O-Rings
Impeller wear ring
Casing wear ring
Nitrile rubber (NBR)
Grey cast iron EN-JL1040 (A 48 Class 35)Impeller
Fluid
K41567Curve number
Page 1 / 5
KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961
KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120
185190170
ftFrom
US g.p.m.ft
Pos.no 1
)(( )
( )
681.08E-5
62.3
Customer pos.no
KSB
205Weight lb
Suction port Pressure rating
Nominal pipe s ize
Norm --
--
Discharge port Pressure ratingNominal pipe s ize
Norm ASME/ANSI B16.1
CLASS 125
Nominal pipe s ize DN3
Nominal pipe s ize DN0
DN1
DN2
---
4 inch
Suction port: pump, discharge port: discharge elbow
4"
4 inch
KRT F 100-200/34XG
Thermal winding protectionExplosion proof protection
Mechanical seal leakage detectionMotor housing monitoring
Bearing temperature monitoring
By temperature sensitive switches---
By conductive moisture sensor electrode------
Monitoring
Shaft seal
Type of sealArrangement:Seal on medium sideMechanical seal, pump-side
Mechanical seal, bearing-side
Coating
Preparatory treatmentBlasting methodPrimerDry film thickness primerTop coatSolids contentDry film thickness top coat
Colour Ultramarine Blue (RAL 5002 to DIN 6174)
> 150 microns> 82 %2-component epoxy resin> 35 micronsZinc phosphate or Zinc dustSteel grit blastingSa 2 1/2 to ISO 8501-1 / ISO 12 944-4 DIN 55928, Part 4
Carbon / Silicon carbideSilicon carbide / Silicon carbidewith elastomer bellowsTandemDouble mechanical seal
2 / 5Page
Data sheet
Pump type
2017-04-17
Mechanical seal, bearing-side
Installation
INSTALLATIONType of installation: Wet well installation designed for
automatic connection to a permanently installed discharge elbow
Discharge elbow size (DN2/DN3): 4 inch / 4 inchFlange dimensions to: ASME/ANSI B16.1, CLASS 125Claw: Bolted to the pumpGuide system: Double guide barsGuide bar diameter: 2 x 2 in pipe, outside dia. 60,3 mm (2,4 in), inside dia. 50...54 mm (2,0…2,1 in)Installation depth: 4,5 m (15 ft)Lifting device:Length of lifting device: 10 m (33 ft)Lifting loops: Every 2,5 m (8 ft)Installation accessories: Discharge elbow, 4 inch / 4 inch
fasteners,claw, bracket, lifting chain,but without guide bars
Materials:Discharge elbow: Grey cast iron EN-JL1040 (A 48 Class 35)Claw: Grey cast iron EN-JL1040 (A 48 Class 35)Bracket: Stainless steel EN-1.4571 (A 276 Type 316 Ti)Guide bars: Not part of this specificationLifting device:
ProjectCustomer pos.noProject IDPos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
1Lift Station #6 / Naval Live Oaks - North
Gulf Island National Seashore
Speed 1750 1/min
KSB Inc., Richmond, VA. / KSB Pumps Inc., Mississauga, Ontario / KSB AG, Halle (Germany)
Head
Shaft power P2
Efficiency
Ø 7.48
43.2% Eff.
Ø 6.89
36.2%
Ø 6.693
36.7%
Ø 7.283
38.1%
Application range
24.9 ft
3.36 hp
36.1 %
195 US g.p.m.
10%20%
25%
25%
30%
30%
35%
35%
38%
41%
43%
Ø 7.48 (P2)
Ø 6.693 (P2)
Ø 7.283 (P2)
24.9 ft
3.36 hp
36.1 %
195 US g.p.m.
Ø 7.48
Ø 6.693
Ø 7.283
24.9 ft
3.36 hp
36.1 %
195 US g.p.m.
0
4
8
12
16
20
24
28
32
36
40
[ft]
0 50 100 150 200 250 300 350 400 450 500 550 [US g.p.m.]
1.6
2
2.4
2.8
3.2
3.6
4
[hp]
1.2
1.6
2
2.4
2.8
[kW]
0
5
10
15
20
25
30
35
40
[%]
0 50 100 150 200 250 300 350 400 450 500 550 [US g.p.m.]
(1)
Impeller type
Free passage
Impeller size 75/16"
4"
Vortex impeller Open Curve number
Frequency
K41567
60 Hz
Pump type KRT F 100-200/34XG
Performance curvePage
2017-04-17
3 / 5
Density
Viscos ity
62.322 lb/ft³
1.082E-5 ft²/s
,
)( 185
Project
Customer pos.noProject ID
Pos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
1
Lift Station #6 / Naval Live Oaks - North
Gulf Island National Seashore
Project Project ID Pos.no 1Lif t Station #6 / Naval Live Oaks - NorthGulf Island National Seashore
Pump type
KRT F 100-200/34XG
A
1)
2)
..
stationare Aufstellung
stationary installation
..
installation stationnaire
..
1:10 A3
Paula 0 2005-05-25
KRT F 100-200
a1
527
527
20 3/4
20 3/4
mm inch
Hydraulics
Hydraulique
Hydraulik KSB-Motor KSB-Engine
KSB-Moteur
24
34 F
89
93
196
205
Material version/variant G 29 7 16
17 5 16
6 1 4
24 7 16
19 15 16
min. 21 5/8
min
. 15.
75
Zeichnungs-Nr./Drawing No./N°Plan
0 50 100
A
B
C
D
E
F
US
B
A
C
D
E
F
1 2 3 4 5 6 7 8
1 2 3 4
Modification
D-06110 Halle (Saale)
D-06008 Halle (Saale) Postfach 20 07 43
Bitte grundsatzlich bei Schriftverkehr angeben / Should always be stated in correspondence / A indiquer dans toute correspondance
Anderung/Revision
KSB Aktiengesellschaft
Wasserwirtschaftstechnik Geschaftsbereich Pumpen
Datum/Date Name/Nom
(03 45) 48 26-0
318284 ksbha. (03 45) 48 26 46 99
Tel.:
Telex: Fax:
Betreiber-Nr./Customer No./N°Client
KSB Auftrags-Nr./KSB Order No./N°commande KSB
KSB Werk-Nr./KSB Work No./N° de fabrication KSB
Ma stab/Scale/Echelle Ãx
Turmstra e 92-100 Ãx
Baureihe-Gro e/Type-Size Ãx ..
1)Point d'arr\gt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb
2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestüberdeckung bei Dauerbetrieb
6 9 16
"
12 7 16
"
12 13
16 "
4 7 8 "
a1
DN1=4 3/8"
8 11 16
"
12 3 16
"
1 3 4 "
7 7 8 "
5 7 8 "
13 16
"
16 15
16 "
9 7 16
"
5 1 2 "
3 3 8 "
Ø2"
3 1 4 "
1 15 16
"
2 3 4 "
Ø 1 2 "
DN3=4"
Gewicht / Weight / Poids
Ibs kg
sous réserve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES
technische Änderungen vorbehalten
technical modifications reserved
NUR FÃœR ANFRAGE/ANGEBOT
FOR INQUIRY/OFFER ONLY
A-A
A
Page 4 / 5
40 °C (104 °F)
KRT F 100-200/34XG
Rated power P2
Nominal speed
Main cable
Rated voltage
Rated current
Rated frequency
Starting mode
Control cable
DirectF
(FM, CSA) XP Class I, Div. 1, Groups C+D, T3
NEMA MG1 Design B
IP 68
1 x AWG15-8
60
30
5
230
61.6
1750
15.4
Motor manufacturer V
hp
A
Hz
A
A
No. starts / h
Design acc. s tandard
Explos ion protection
Degree of protection
Service factor 1.15
rpm
Starting current
cos phi
Coolant temperature < / =
Cable, outer sheath Waterproof synthetic rubber compound15 mCable length
0.65..0.75 inchDiameterDiameter
ENEMA code letter
0.790.760.650.45
5.03.72.51.2
hp %
Data sheet: Motor data
Motor type
Load
4/43/42/41/4
Insulation class
34XG
Pump type
Grey cast iron EN-JL1040 (A 48 Class 35)Motor cas ing
P2 IP1 eta
76.573.361.9
77.03.662.541.51
9.812.0
8.4
15.4
Starting to rated current 4
4.84
Current input
Efficiency
Power factor
6
8
10
12
14
16
[A]
0
20
40
60
[]
0.2
0.3
0.4
0.5
0.6
0.7
[]
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 P2 [hp]
kW
KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961
KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120
KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com
Page
2017-04-17
5 / 5
Project
Customer pos.noProject ID
Created byPos.no 1
Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
Lift Station #6 / Naval Live Oaks - North
Gulf Island National Seashore
KSB Aktiengesellschaft
KRT F 100-250/54XG-S
KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com
Pump type
Project ID Gulf Island National Seashore
Project Lift Station #7 / Naval Live Oaks - North
Created by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
2017-04-17Data sheet
Viscosity
Density
Temperature °F
lb/ft³
ft²/s
Operating data
Design
Make
Frame size
Design
Operating speed rpm
Stages 1
Impeller type
Impeller sizeMax.Min. inch
inchinch107/16
75/16
69/16
To
US g.p.m.
US g.p.m.
198Head ft36.1
Head H(Q=0) ft43.1Required pump NPSH ft
Shaft power hp
Efficiency %33.2
Materials
Pump casingDischarge cover
Bearing bracket
Motor cas ingBolts , nuts Stainless s teel A4 (EN-1.4571) (A 276 Type 316)
Grey cast iron EN-JL1040 (A 48 Class 35)
Grey cast iron EN-JL1040 (A 48 Class 35)
Grey cast iron EN-JL1040 (A 48 Class 35)Grey cast iron EN-JL1040 (A 48 Class 35)
Flow
Application range
Free passage inch
5.41
Vortex
1750
Open
4
Head Flow43.1 0
16.2 632
Submers ible pump
100-250KRT FSeries
Stainless s teel EN-1.4021+QT800 (A 276 Type 420)
Shaft protection s leeve
Shaft
---
Grease lubrication, lubricated for lifetimeLubrication
Nos. of bearingsType of bearings Antifriction
1 / 1
O-Rings
Impeller wear ring
Casing wear ring
Nitrile rubber (NBR)
Grey cast iron EN-JL1040 (A 48 Class 35)Impeller
Fluid
K42071s/04Curve number
Page 1 / 5
KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961
KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120
185265166
ftFrom
US g.p.m.ft
Pos.no 1
)(( )
( )
681.08E-5
62.3
Customer pos.no
KSB
351.63Weight lb
Suction port Pressure rating
Nominal pipe s ize
Norm --
--
Discharge port Pressure ratingNominal pipe s ize
Norm ASME/ANSI B16.1
CLASS 125
Nominal pipe s ize DN3
Nominal pipe s ize DN0
DN1
DN2
---
4 inch
Suction port: pump, discharge port: discharge elbow
4"
4 inch
KRT F 100-250/54XG-S
Thermal winding protectionExplosion proof protection
Mechanical seal leakage detectionMotor housing monitoring
Bearing temperature monitoring
By temperature sensitive switchesBy PTC (Explosion proof models only)
By conductive moisture sensor electrode------
Monitoring
Shaft seal
Type of sealArrangement:Seal on medium sideMechanical seal, pump-side
Mechanical seal, bearing-side
Coating
Preparatory treatmentBlasting methodPrimerDry film thickness primerTop coatSolids contentDry film thickness top coat
Colour Ultramarine Blue (RAL 5002 to DIN 6174)
> 150 microns> 82 %2-component epoxy resin> 35 micronsZinc phosphate or Zinc dustSteel grit blastingSa 2 1/2 to ISO 8501-1 / ISO 12 944-4 DIN 55928, Part 4
Carbon / Silicon carbideSilicon carbide / Silicon carbidewith elastomer bellowsTandemDouble mechanical seal
2 / 5Page
Data sheet
Pump type
2017-04-17
Mechanical seal, bearing-side
Installation
INSTALLATIONType of installation: Wet well installation designed for
automatic connection to a permanently installed discharge elbow
Discharge elbow size (DN2/DN3): 4 inch / 4 inchFlange dimensions to: ASME/ANSI B16.1, CLASS 125Claw: Bolted to the pumpGuide system: Double guide barsGuide bar diameter: 2 x 2 in pipe, outside dia. 60,3 mm (2,4 in), inside dia. 50...54 mm (2,0…2,1 in)Installation depth: 4,5 m (15 ft)Lifting device: stainless steel lifting chainLength of lifting device: 10 m (33 ft)Lifting loops: Every 2,5 m (8 ft)Installation accessories: Discharge elbow, 4 inch / 4 inch
fasteners,claw, bracket, lifting chain,but without guide bars
Materials:Discharge elbow: Grey cast iron EN-JL1040 (A 48 Class 35)Claw: Grey cast iron EN-JL1040 (A 48 Class 35)Bracket: Stainless steel EN-1.4571 (A 276 Type 316 Ti)Guide bars: Not part of this specificationLifting device: Stainless steel EN-1.4401 (A 276 Type 316)
ProjectCustomer pos.noProject IDPos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
1Gulf Island National Seashore
Lift Station #7 / Naval Live Oaks - North
Speed 1750 1/min
KSB Inc., Richmond, VA. / KSB Pumps Inc., Mississauga, Ontario / KSB AG, Halle (Germany)
Head
NPSH-values
Shaft power P2
Efficiency
Ø 10.43
56.2% Eff.
Ø 10.24
53.9%
Ø 9.803
53%
Ø 8.465
50.6%
Ø 6.53539% Ø 7.283
45.2%
Application range
36.1 ft
0 ft
5.41 hp
33.2 %
198 US g.p.m.
10% 20% 30%38%
38%
45%49%
52%
55%
Ø 10.43
Ø 6.535Ø 7.283
36.1 ft
0 ft
5.41 hp
33.2 %
198 US g.p.m.
Ø 10.43 (P2)
Ø 6.535 (P2)Ø 7.283 (P2)
36.1 ft
0 ft
5.41 hp
33.2 %
198 US g.p.m.
Ø 10.43
Ø 6.535Ø 7.283
36.1 ft
0 ft
5.41 hp
33.2 %
198 US g.p.m.
05
101520253035404550556065707580859095
100105110115[ft]
0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]
0
5
10
15
20
25
30
[ft]
0
5
10
15
20
25
30
[hp]
0
5
10
15
20
[kW]
0
10
20
30
40
50
[%]
0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]
(1)
Impeller type
Free passage
Impeller size 75/16"
4"
Vortex Open Curve number
Frequency
K42071s/04
60 Hz
Pump type KRT F 100-250/54XG-S
Performance curvePage
2017-04-17
3 / 5
Density
Viscos ity
62.322 lb/ft³
1.082E-5 ft²/s
,
)( 185
Project
Customer pos.noProject ID
Pos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
1
Gulf Island National Seashore
Lift Station #7 / Naval Live Oaks - North
Project Project ID Pos.no 1Gulf Island National SeashoreLif t Station #7 / Naval Live Oaks - North
Pump type
KRT F 100-250/54XG-S
Gewicht / Weight / Poids
1)
7 4
5 4
16 4
11 4
781
811 811
781 30 3/4
31 15/16
160
197
202
200
248
254
353
435
446
441
547
560
1)Point d'arrêt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb
2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestüberdeckung bei Dauerbetrieb
2)
4 4 781 --- --- 160 200 353 441
167 209 368 461
19 4 --- 892 35 1/8 237 291 523 642
21 4 892 237 300 523 662
4 4K 811 --- --- 202 --- 446 ---
5 4K 202 --- 446 ---
7 4K 237 --- 523 ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
781 781 30 3/4
811 811 31 15/16
892 35 1/8
811 811 31 15/16
892 892 35 1/8
0 50 100
U S
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
Z ei chnungs- N r . / D r aw i ng N o. / N ° P l an
M aß st ab/ S cal e/ E chel l e
Ä nder ung/ R evi si on
B i t t e gr undsät zl i ch bei S chr i f t ver kehr angeben / S houl d al w ays be st at ed i n cor r espondence / A i ndi quer dans t out e cor r espondance
G eschäf t sber ei ch P um pen Wasser w i r t schaf t st echni k
K S B A kt i engesel l schaf t P ost f ach 20 07 43 D - 06008 H al l e ( S aal e) T ur m st r aß e 92- 100 D - 06110 H al l e ( S aal e)
B aur ei he- G r öß e/ T ype- S i ze
D at um / D at e N am e/ N om
( 03 45) 48 26 46 99 318284 ksbha.
( 03 45) 48 26- 0 F ax: T el ex:
T el . :
B et r ei ber - N r . / C ust om er N o. / N ° C l i ent
K S B A uf t r ags- N r . / K S B O r der N o. / N ° com m ande K S B
K S B Wer k- N r . / K S B Wor k N o. / N ° de f abr i cat i on K S B M odi f i cat i on
sous réserve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES
technische Änderungen vorbehalten
technical modifications reserved
NUR FÜR ANFRAGE/ANGEBOT
FOR INQUIRY/OFFER ONLY
Hydraulique
Hydraulics Hydraulik KSB-Motor
KSB-Engine
KSB-Moteur
50 Hz 60 Hz
mm mm inch
a1
Ibs kg Ibs kg Ibs kg
A A
A-A
0
stationary installation
2010- 03- 01
stationäre Aufstellung
1:10 A2
KRT 100-250/16 4
S - E A 133
installation stationnaire
G H C1, C2
Class 125 ANSI B 16.1
min.25 9 16
"
min
.19 1
1 16 "
32 11 16
"
DN1=4"
min
.14 3
8 "
a1 4 7
16 "
16 15
16 "
9 7 16
"
27 3 4 "
23 1 4 "
19 1 8 "
6 1 4 "
14 7 8 "
8"
5 1 2 "
DN3=4"
F
8 11 16
"
12 3 16
"
1 3 4 "
7 7 8 "
5 7 8 "
13 16
"
3 3 8 "
Ø2"
3 1 4 "
1 15 16
"
2 3 4 "
Ø 1 2 "
Page 4 / 5
40 °C (104 °F)
KRT F 100-250/54XG-S
Rated power P2
Nominal speed
Main cable
Rated voltage
Rated current
Rated frequency
Starting mode
Control cable
DirectF
Class I, Div. 1, Groups C,D, T3
-
IP68
---1 x AWG 13-12
60
30
7.5
230
113
1752
20.2
Motor manufacturer V
hp
A
Hz
A
A
No. starts / h
Design acc. s tandard
Explos ion protection
Degree of protection
Service factor 1.15
rpm
Starting current
cos phi
Coolant temperature < / =
Cable, outer sheath Waterproof synthetic rubber compound15 mCable length
0.73..0.77 inchDiameterDiameter
GNEMA code letter
0.810.740.630.41
7.55.63.71.9
hp %
Data sheet: Motor data
Motor type
Load
4/43/42/41/4
Insulation class
54XG
Pump type
Grey cast iron EN-JL1040 (A 48 Class 35)Motor cas ing
P2 IP1 eta
86.184.276.0
86.04.873.331.84
13.216.4
11.2
20.2
Starting to rated current 5.6
6.50
Current input
Efficiency
Power factor
Speed
8
10
12
14
16
18
20
22
24
[A]
0
20
40
60
[]
0
[]
1740
1760
1780
[rpm]
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 P2 [hp]
kW
KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961
KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120
KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com
Page
2017-04-17
5 / 5
Project
Customer pos.noProject ID
Created byPos.no 1
Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
Gulf Island National Seashore
Lift Station #7 / Naval Live Oaks - North
KSB Aktiengesellschaft
KRT F 100-250/74XG-S
KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com
Pump type
Project ID Lift Station #8 / Naval Live Oaks - South
Project Gulf Island National Seashore
Created by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
2017-04-17Data sheet
Viscosity
Density
Temperature °F
lb/ft³
ft²/s
Operating data
Design
Make
Frame size
Design
Operating speed rpm
Stages 1
Impeller type
Impeller sizeMax.Min. inch
inchinch107/16
87/16
69/16
To
US g.p.m.
US g.p.m.
204Head ft54.9
Head H(Q=0) ft63.3Required pump NPSH ft
Shaft power hp
Efficiency %34.6
Materials
Pump casingDischarge cover
Bearing bracket
Motor cas ingBolts , nuts Stainless s teel A4 (EN-1.4571) (A 276 Type 316)
Grey cast iron EN-JL1040 (A 48 Class 35)
Grey cast iron EN-JL1040 (A 48 Class 35)
Grey cast iron EN-JL1040 (A 48 Class 35)Grey cast iron EN-JL1040 (A 48 Class 35)
Flow
Application range
Free passage inch
8.18
Vortex
1750
Open
4
Head Flow63.3 0
21.7 740
Submers ible pump
100-250KRT FSeries
Stainless s teel EN-1.4021+QT800 (A 276 Type 420)
Shaft protection s leeve
Shaft
---
Grease lubrication, lubricated for lifetimeLubrication
Nos. of bearingsType of bearings Antifriction
1 / 1
O-Rings
Impeller wear ring
Casing wear ring
Nitrile rubber (NBR)
Grey cast iron EN-JL1040 (A 48 Class 35)Impeller
Fluid
K42071s/04Curve number
Page 1 / 5
KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961
KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120
215265166
ftFrom
US g.p.m.ft
Pos.no 1
)(( )
( )
681.08E-5
62.3
Customer pos.no
KSB
367.06Weight lb
Suction port Pressure rating
Nominal pipe s ize
Norm --
--
Discharge port Pressure ratingNominal pipe s ize
Norm ASME/ANSI B16.1
CLASS 125
Nominal pipe s ize DN3
Nominal pipe s ize DN0
DN1
DN2
---
4 inch
Suction port: pump, discharge port: discharge elbow
4"
4 inch
KRT F 100-250/74XG-S
Thermal winding protectionExplosion proof protection
Mechanical seal leakage detectionMotor housing monitoring
Bearing temperature monitoring
By temperature sensitive switchesBy PTC (Explosion proof models only)
By conductive moisture sensor electrode------
Monitoring
Shaft seal
Type of sealArrangement:Seal on medium sideMechanical seal, pump-side
Mechanical seal, bearing-side
Coating
Preparatory treatmentBlasting methodPrimerDry film thickness primerTop coatSolids contentDry film thickness top coat
Colour Ultramarine Blue (RAL 5002 to DIN 6174)
> 150 microns> 82 %2-component epoxy resin> 35 micronsZinc phosphate or Zinc dustSteel grit blastingSa 2 1/2 to ISO 8501-1 / ISO 12 944-4 DIN 55928, Part 4
Carbon / Silicon carbideSilicon carbide / Silicon carbidewith elastomer bellowsTandemDouble mechanical seal
2 / 5Page
Data sheet
Pump type
2017-04-17
Mechanical seal, bearing-side
Installation
INSTALLATIONType of installation: Wet well installation designed for
automatic connection to a permanently installed discharge elbow
Discharge elbow size (DN2/DN3): 4 inch / 4 inchFlange dimensions to: ASME/ANSI B16.1, CLASS 125Claw: Bolted to the pumpGuide system: Double guide barsGuide bar diameter: 2 x 2 in pipe, outside dia. 60,3 mm (2,4 in), inside dia. 50...54 mm (2,0…2,1 in)Installation depth: 4,5 m (15 ft)Lifting device: stainless steel lifting chainLength of lifting device: 10 m (33 ft)Lifting loops: Every 2,5 m (8 ft)Installation accessories: Discharge elbow, 4 inch / 4 inch
fasteners,claw, bracket, lifting chain,but without guide bars
Materials:Discharge elbow: Grey cast iron EN-JL1040 (A 48 Class 35)Claw: Grey cast iron EN-JL1040 (A 48 Class 35)Bracket: Stainless steel EN-1.4571 (A 276 Type 316 Ti)Guide bars: Not part of this specificationLifting device: Stainless steel EN-1.4401 (A 276 Type 316)
ProjectCustomer pos.noProject IDPos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
1Lift Station #8 / Naval Live Oaks - South
Gulf Island National Seashore
Speed 1750 1/min
KSB Inc., Richmond, VA. / KSB Pumps Inc., Mississauga, Ontario / KSB AG, Halle (Germany)
Head
NPSH-values
Shaft power P2
Efficiency
Ø 10.43
56.2% Eff.
Ø 10.24
53.9%
Ø 9.803
53%
Ø 7.283
45.2%
Ø 6.53539%
Ø 8.465
50.6%
Application range
54.9 ft
0 ft
8.18 hp
34.6 %
204 US g.p.m.
10% 20% 30%38%
38%
45%49%
52%
55%
Ø 10.43
Ø 6.535
Ø 8.465
54.9 ft
0 ft
8.18 hp
34.6 %
204 US g.p.m.
Ø 10.43 (P2)
Ø 6.535 (P2)
Ø 8.465 (P2)
54.9 ft
0 ft
8.18 hp
34.6 %
204 US g.p.m.
Ø 10.43
Ø 6.535Ø 8.465
54.9 ft
0 ft
8.18 hp
34.6 %
204 US g.p.m.
05
101520253035404550556065707580859095
100105110115[ft]
0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]
0
5
10
15
20
25
30
[ft]
0
5
10
15
20
25
30
[hp]
0
5
10
15
20
[kW]
0
10
20
30
40
50
[%]
0 100 200 300 400 500 600 700 800 900 1000 [US g.p.m.]
(1)
Impeller type
Free passage
Impeller size 87/16"
4"
Vortex Open Curve number
Frequency
K42071s/04
60 Hz
Pump type KRT F 100-250/74XG-S
Performance curvePage
2017-04-17
3 / 5
Density
Viscos ity
62.322 lb/ft³
1.082E-5 ft²/s
,
)( 215
Project
Customer pos.noProject ID
Pos.noCreated by Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
1
Lift Station #8 / Naval Live Oaks - South
Gulf Island National Seashore
Project Project ID Pos.no 1Lif t Station #8 / Naval Live Oaks - SouthGulf Island National Seashore
Pump type
KRT F 100-250/74XG-S
Gewicht / Weight / Poids
1)
7 4
5 4
16 4
11 4
781
811 811
781 30 3/4
31 15/16
160
197
202
200
248
254
353
435
446
441
547
560
1)Point d'arrêt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb
2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestüberdeckung bei Dauerbetrieb
2)
4 4 781 --- --- 160 200 353 441
167 209 368 461
19 4 --- 892 35 1/8 237 291 523 642
21 4 892 237 300 523 662
4 4K 811 --- --- 202 --- 446 ---
5 4K 202 --- 446 ---
7 4K 237 --- 523 ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
--- ---
781 781 30 3/4
811 811 31 15/16
892 35 1/8
811 811 31 15/16
892 892 35 1/8
0 50 100
U S
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
Z ei chnungs- N r . / D r aw i ng N o. / N ° P l an
M aß st ab/ S cal e/ E chel l e
Ä nder ung/ R evi si on
B i t t e gr undsät zl i ch bei S chr i f t ver kehr angeben / S houl d al w ays be st at ed i n cor r espondence / A i ndi quer dans t out e cor r espondance
G eschäf t sber ei ch P um pen Wasser w i r t schaf t st echni k
K S B A kt i engesel l schaf t P ost f ach 20 07 43 D - 06008 H al l e ( S aal e) T ur m st r aß e 92- 100 D - 06110 H al l e ( S aal e)
B aur ei he- G r öß e/ T ype- S i ze
D at um / D at e N am e/ N om
( 03 45) 48 26 46 99 318284 ksbha.
( 03 45) 48 26- 0 F ax: T el ex:
T el . :
B et r ei ber - N r . / C ust om er N o. / N ° C l i ent
K S B A uf t r ags- N r . / K S B O r der N o. / N ° com m ande K S B
K S B Wer k- N r . / K S B Wor k N o. / N ° de f abr i cat i on K S B M odi f i cat i on
sous réserve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES
technische Änderungen vorbehalten
technical modifications reserved
NUR FÜR ANFRAGE/ANGEBOT
FOR INQUIRY/OFFER ONLY
Hydraulique
Hydraulics Hydraulik KSB-Motor
KSB-Engine
KSB-Moteur
50 Hz 60 Hz
mm mm inch
a1
Ibs kg Ibs kg Ibs kg
A A
A-A
0
stationary installation
2010- 03- 01
stationäre Aufstellung
1:10 A2
KRT 100-250/16 4
S - E A 133
installation stationnaire
G H C1, C2
Class 125 ANSI B 16.1
min.25 9 16
"
min
.19 1
1 16 "
32 11 16
"
DN1=4"
min
.14 3
8 "
a1 4 7
16 "
16 15
16 "
9 7 16
"
27 3 4 "
23 1 4 "
19 1 8 "
6 1 4 "
14 7 8 "
8"
5 1 2 "
DN3=4"
F
8 11 16
"
12 3 16
"
1 3 4 "
7 7 8 "
5 7 8 "
13 16
"
3 3 8 "
Ø2"
3 1 4 "
1 15 16
"
2 3 4 "
Ø 1 2 "
Page 4 / 5
40 °C (104 °F)
KRT F 100-250/74XG-S
Rated power P2
Nominal speed
Main cable
Rated voltage
Rated current
Rated frequency
Starting mode
Control cable
DirectF
Class I, Div. 1, Groups C,D, T3
-
IP68
---1 x AWG 11-7+15-5
60
30
10
230
147
1747
26.2
Motor manufacturer V
hp
A
Hz
A
A
No. starts / h
Design acc. s tandard
Explos ion protection
Degree of protection
Service factor 1.15
rpm
Starting current
cos phi
Coolant temperature < / =
Cable, outer sheath Waterproof synthetic rubber compound15 mCable length
0.83..0.91 inchDiameterDiameter
GNEMA code letter
0.840.780.690.47
10.07.55.02.5
hp %
Data sheet: Motor data
Motor type
Load
4/43/42/41/4
Insulation class
74XG
Pump type
Grey cast iron EN-JL1040 (A 48 Class 35)Motor cas ing
P2 IP1 eta
85.082.974.8
85.16.584.502.49
16.421.2
13.3
26.2
Starting to rated current 5.6
8.77
Current input
Efficiency
Power factor
Speed
12
16
20
24
28
32
[A]
0
20
40
60
[]
0.4
[]
1740
1760
1780
[rpm]
0 1 2 3 4 5 6 7 8 9 10 11 P2 [hp]
kW
KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961
KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120
KSB Aktiengesellschaft, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com
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2017-04-17
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Project
Customer pos.noProject ID
Created byPos.no 1
Branton, F.D."Butch" Branton for Pump & Process Equip.,Inc.
Lift Station #8 / Naval Live Oaks - South
Gulf Island National Seashore
KSB Aktiengesellschaft
ENCLOSURE: SPN4SS-363012 (36"H x 30"W x 12"D) NEMA 4X RATED, 304 SST, PAINTED FOREST GREEN. INCLUDES BOLT-ON DRIP SHIELD. OUTER DOOR HAS 3-POINT PADLOCKING HANDLE & 90° DOOR STOP.BACK PANEL: SPP-3630 (33"H x 27"W) FABRICATED FROM 12ga. CARBON STEEL WITH WHITEPOWDER COAT FINISH.INNER DOOR: HID-3630 FABRICATED FROM .125 BLACK ENGRAVED ALUMINUM WITH CONTINUOUSHINGE, TWIST LATCH, & 90° DOOR STOP.
OMNI BEACONALARM LIGHT
100A GEN.RECEPTACLEHBL4100R9W
6"
INNER DOOR LAYOUT(OUTER DOOR REMOVED FOR CLARITY)
8"
ALARMHORN
ALARMSILENCE
12"
24"
LOCK
UNLOCK
h0 0 0 0 0 1 2
GRASSLIN
UWZ 48 - L 110 - 127V ≈ 60Hz
RESETRESE
TTESTTEST
TEST MONTHLY
SEE INSTRUCTIONS
CAUTION!INTENDED FOR PROGRAMMINGAND DIAGNOSTIC USE ONLY
15 AMPS MAX
PUMPPROCESSequipment incorporated
&
WARNING! DISCONNECT ALLPOWER BEFORE SERVICING
PUMP 1
RUN
SEAL LEAK
OFFHAND AUTO
h0 0 0 0 0 1 2
GRASSLIN
UWZ 48 - L 110 - 127V ≈ 60Hz
PUMP 2
RUN
SEAL LEAK
OFFHAND AUTO
CON GFI PUMP 1 PUMP 2 MAIN EMERGENCY
JAR SLY
04/19/2017 N.T.S.
ENCLOSURE LAYOUT
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 1 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE
LOCK
UNLOCK
h0 0 0 0 0 1 2
GRASSLIN
UWZ 48 - L 110 - 127V ≈ 60Hz
RESETRESE
TTESTTEST
TEST MONTHLY
SEE INSTRUCTIONS
CAUTION!INTENDED FOR PROGRAMMINGAND DIAGNOSTIC USE ONLY
15 AMPS MAX
PUMPPROCESS
&
WARNING! DISCONNECT ALLPOWER BEFORE SERVICING
PUMP 1
RUN
SEAL LEAK
OFFHAND AUTO
h0 0 0 0 0 1 2
GRASSLIN
UWZ 48 - L 110 - 127V ≈ 60Hz
PUMP 2
RUN
SEAL LEAK
OFFHAND AUTO
CON GFI PUMP 1 PUMP 2 MAIN EMERGENCY
JAR SLY
04/19/2017 N.T.S.
INNER DOOR DETAIL
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE.
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 1A 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 0419/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE
TB
MS1
SR
MS2
VENTILATED AIRBREAK BOX:SPLN1SS-123012 (12"H x 30"W x 12"D) FABRICATED FROM 304 STAINLESS STEEL,PAINTED FOREST GREEN. HINGED ACCESS DOOR IS EQUIPPED WITH STAINLESS STEELEXPANDED METAL & INSECT SCREEN AND WITH PAD-LOCKABLE SUITCASE LATCH.
ECBMCBCB2CB1CCB
N
TERMINALS MOUNTED ON 30° STAND-OFF
BATT6VDC, 1.3AH
SDSA3650
DRB
1.5" WIREWAY X 2"D - GRAY
1.5" W
IREW
AY X
2"D
- GRA
Y
414"
RESET RESETPOWER
MOISTURE THERMAL
A
Pump
Safe
RESET RESETPOWER
MOISTURE THERMAL
A
Pump
Safe
OMNI BEACONALARM LIGHT
NORMALRESTARTREVERSALLOSS/UBLOW VOLTHIGH VOLT
STATUSGRN
RED
250500
240480230
460
220440
208416
200400
190380
VOLTAGELINE - LINE
BACK PANEL LAYOUT
1.5" WIREWAY X 2"D - GRAY
1.5" WIREWAY X 2"D - GRAY
1.5" WIREWAY X 2"D - GRAYALARMHORN
ALARMSILENCE
100A GEN.RECEPTACLEHBL4100R9W
ALT PSM1 PSM2
ISO XFMR PMR F1 F2 F3 F4 F5SPD
PDBSURGECAPACITOR
CA603R
LA
TR1
RC2
R1
PWR
R2
+12V
-
RC1
TR2
R1
R2
+ -
PS
NL
TR1
RC2
R1
PWR
R2
+12V
-
RC1
TR2
R1
R2
PSXC1
XC2
LOAD 1
LOAD 2
JAR SLY
04/19/2017 N.T.S.
ENCLOSURE LAYOUT
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 2 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD
TB
MS1
SR
MS2
ECBMCBCB2CB1CCB
N
TERMINALS MOUNTED ON 30° STAND-OFF
BATT6VDC, 1.3AH
SDSA3650
DRB
1.5" WIREWAY X 2"D - GRAY
1.5" W
IREW
AY X
2"D
- GRA
Y
RESET RESETPOWER
MOISTURE THERMAL
A
Pump
Safe
RESET RESETPOWER
MOISTURE THERMAL
A
Pump
Safe
NORMALRESTARTREVERSALLOSS/UBLOW VOLTHIGH VOLT
STATUSGRN
RED
250500
240480230
460
220440
208416
200400
190380
VOLTAGELINE - LINE
1.5" WIREWAY X 2"D - GRAY
1.5" WIREWAY X 2"D - GRAY
1.5" WIREWAY X 2"D - GRAY
ALT PSM1 PSM2
ISO XFMR PMR F1 F2 F3 F4 F5SPD
PDBSURGECAPACITOR
CA603R
LA
TR1
RC2
R1
PWR
R2
+12V
-
RC1
TR2
R1
R2
+ -
PS
NL
TR1
RC2
R1
PWR
R2
+12V
-
RC1
TR2
R1
R2
PSXC1
XC2
LOAD 1
LOAD 2
JAR SLY
04/19/2017 N.T.S.
BACK PANEL DETAIL
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 2A 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD
230 VAC3 PHASE4 WIRE
G
(90A)ECB
(50A)CB1
(50A)CB2
T3
T2
T1
GND
PUMP 110 HP
26.2 FLA
MS1 OL1
SURGEPROTECTION
DEVICE
#4AWG
N1
CONTROL POWERCCB (15A)
NOTE: FINAL ADJUSTMENTMUST BE MADE AT START-UP
1L1 2T1
3L2 4T2
5L3 6T3
GFI
CAUTION! 15 AMPS MAX INTENDED FORPROGRAMMING AND DIAGNOSTIC USE ONLY
DUPLEX15A GFIRECEPT.
100AGENERATORRECEPTACLE(HBL4100R9W)
X
Y
Z
100 A3 P
4 W
L3
L1
MECH.INTL'K
(90A)MCB
L2
N
#16AWGRED
#6AWG
#14AWG
#8AWG
L2A
SPD(SDSA3650)
HIGH LEG
L3A
L1A
L2A
L3A
L1A
T3
T2
T1
GND
PUMP 210 HP
26.2 FLA
MS2 OL2
1L1 2T1
3L2 4T2
5L3 6T3
L2A
L3A
L1A
GFI RECEPT.DRB (15A)
#16 AWGRED
#16AWGWHT
LOAD CALCULATIONSMOTORS:
PUMP 1 10 HP, 230 VAC, 3Ø, 26.2 FLA PUMP 2 10 HP, 230 VAC, 3Ø, 26.2 FLA
CONTROLS: 15.0 FLATOTAL FLA: 67.4 FLA
#8AWG
#4AWG
#4AWG
PDB(9080LBA363206)
PHASEMONITOR
RELAY
(PMPU-FA8)3
4
5
PMR
F2(1A)
F3 (1A)
FNQ-R-1
F1(1A)
LA (CA630R)LIGHTNINGARRESTOR
JAR SLY
04/19/2017 N.T.S.
INCOMING POWER
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 3 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD
N1
N1
6 5
PSM1(MODULE A)
11 12
2 317 19
SEAL PROBESPUMP 1
A PUMP 1SEAL FAIL
18A
1 4
16
MOISTURE
8 7
THERMAL
N.O.H.C.
N.C.H.O.
18O/T1
NOTE: REMOVE YELLOW JUMPER AFTER CONNECTINGOVERTEMP CONTACT FROM PUMP (IF APPLICABLE)
JUMPER(YELLOW)
6 5
PSM2(MODULE A)
11 12
2 327 29
SEAL PROBESPUMP 2
A PUMP 2SEAL FAIL
28A
1 4
26
MOISTURE
8 7
THERMAL
N.O.H.C.
N.C.H.O.
28O/T2
NOTE: REMOVE YELLOW JUMPER AFTER CONNECTINGOVERTEMP CONTACT FROM PUMP (IF APPLICABLE)
JUMPER(YELLOW)
#16AWGRED
#16AWGWHT
1413 TO MS1SHEET 5
FROM HOA1SHEET 5
2423 TO MS2SHEET 5
FROM HOA2SHEET 5
JAR SLY
04/19/2017 N.T.S.
PUMP FAULT CIRCUITS
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 4 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD
1
3
8
6
2 7
ALT(ARP120A3R)
PUMP 1RUN
PUMP 2RUN
2
21
HAND
OFF
AUTO
PUMP 1
HAND
OFF
AUTO
PUMP 2
YELLOW
12
ALTERNATOR, DPDT, CROSS-WIRED, SELECTOR SWITCH
MS1 (aux)
MS2 (aux)
OL1
OL2
G
G
ETM
ETM
MS1
MS2
14 15
24 25
BA
XC1 (R1)
BA
XC2 (R1)
BA
XC1 (R2)
OFF LEVEL
LAG LEVEL
LEAD LEVELPMR
1 8
13
23
1 N
#16AWGRED
#16AWGWHT
3A4A
F4(1A)
F5 (1A)
FNM-1
4A 4B
1A1
3A
11
20
10
#16AWGRED
#16AWGWHT
ISO XFMR
VAX2X1 120VAC
H1H2120VAC
100
0.83A
0.83A
OVERTEMPTO/FROM PSM1
SHEET 5
OVERTEMPTO/FROM PSM2
SHEET 5
JAR SLY
04/19/2017 N.T.S.
ALTERNATOR CIRCUIT
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE.
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 5 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD
3A4A
SR
A1 A2
SR
11 14
SILENCE
SR
11 12
120 VACALARM HORN
OmniBeaconALARM LIGHTW/ BATTBACK-UP
WHT
9A
#16AWGRED
3
9
3A
TEST
RESET
GFCILINE
LOAD4
9B
3 HORN SILENCERELAY
#16AWG
XC2 (R2)
A B9
GRN/YEL
R BATT6 VDC - 1.3 Ah
RED
BLU
BLK
YEL
3
YEL
WHT
4
#16AWGRED
#16AWGWHT
OPT-FLT1
OPT-FLT2
OPT-FLT3
OPT-FLT4
LEADLEVEL
OFFLEVEL
HIGHLEVEL
LAGLEVEL
TR1
RC2
R1
PWR
R2
+12V
-
RC1
TR2
R1
R2
TR1
RC2
R1
PWR
R2
+12V
-
RC1
TR2
R1
R2
+ -
PS
NL
XC1 XC2PS
JAR SLY
04/19/2017 N.T.S.
ALARM & OPTI FLOAT CIRCUITS
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE.
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8L
218121 6 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD
JAR SLY
04/19/2017 N.T.S.
BILL OF MATERIALS
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE.
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 7 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE
1. CONTROL TERMINAL
2.
3.
4.
FIELD WIRING (EXTERNAL TO CONTROL ENCLOSURE)
5.
PANEL WIRING
6.
SEAL ALL CONDUITS ENTERING CONTROL PANEL
7.
CONTROL PANEL IS UL508A LABELED
INSTALL IN ACCORDANCE WITH ARTICLE 504 OF THE N.E.C.
MINIMUM #16 AWG CONTROL WIRE AT 600V
120VAC HOT RED
120VAC NEUTRAL WHITE
12 or 24VAC HOT BLUE
12 or 24VAC NEUTRAL YELLOW
24VDC POSITIVE (+) ORANGE
24VDC NEGATIVE (-) BROWN
12VDC POSITIVE (+) RED
12VDC NEGATIVE (-) BLACK
8.
NEUTRAL BLOCK AND GROUND LUGS
NOTES:
CONTROL WIRE CODE:
TORQUE TABLES:
CONTROL TERMINALS
RECOMMENDED TIGHTENING TORQUE
SIZE 2.5 mm 6 in/lb.8 in/lb.SIZE 4.0 mm8 in/lb.SIZE 6.0 mm
18 in/lb.SIZE 16.0 mm27 in/lb.SIZE 35.0 mm
GROUND LUG
RECOMMENDED TIGHTENING TORQUE
AWG 3 - 2
AWG 14 - 10AWG 8AWG 6 - 4
35.0 in/lb.TORQUETERMINAL TORQUEWIRE SIZE
40.0 in/lb.45.0 in/lb.50.0 in/lb.
JAR SLY
04/19/2017 N.T.S.
DRAWING NOTES
SUBMITTAL
GULF ISLAND NATIONAL SEASHORE.
NAVAL LIVE OAKSLIFT STATIONS 6, 7, 8
218121 8 8 ---SHEET OF
CUSTOMER:
PROJECT:
JOB No:
DRAWN BY: CHECKED BY:
DATE: SCALE:
DRAWING:
TYPE:
PUMPPROCESS
&REV. INITIALDATE
00 04/19/17 JARDESCRIPTION
GULF ISLAND NATIONAL SEASHORE STANDARD