Post on 24-Dec-2015
Tango Asset Management Capabilities Presentation
1. Desktop & Web Architecture
2. Equipment Management
3. Condition Management
4. Data Mining
5. Parameter Trending & Rounds Logging using a PDA
6. Test & Inspection Task Management
7. Implementation
Problem
For every critical machine there are:
• Multiple condition assessment technologies
• Hundreds of design and maintenance documents
• Multiple repair and overhaul failure and repair reports
• Multiple installations at various locations
To Increase reliability the plant must measure it
• Mean Time Between Failure MTBF
• Root Cause of Failure
• Cost of Failure
• Inventory of Condition Problems
• Equipment Life Cycle History
• Location History
Mission
Integrate, communicate, and analyze
PLANT RELIABILITY INFORMATION
from multiple plant condition, repair, overhaul, installation, and inspection data sources
Tango Equipment Life Cycle Functions
IsEquipment
RepairPractical?
Scrap
NO
YES
EquipmentFailure
EquipmentRemoved From
Service
EquipmentSent ForRepair
ShopShips
Equipment
ShopRepairs
Equipment
YES
NO
Plant Receives
Equipment
Repair QuoteApproved?
EquipmentPurchased
Calculate MTBF
Cost of Failure
Failure Root Cause
Failure Progression Copyright 24/7 Systems, Inc. 2002
Stores
Inspections & Data Logging
Task Sheet
ManagementCondition Assessment
EquipmentInstallation
In Place
Maintenance
Desktop & Web Software Capabilities
Tango DB on Plant
Web Server
Tango Web Services
Plant Intranet
Reports Via Web Browser
Desktop Tango
Administrative Users Desktop
Software
Repair Shop 1
Repair Shop 2
E-mail File Transfer
Plant LAN
Reports and work check-off via TANGO
web browser
No local software
TANGO Web Reports User
Industrial Plant
Service Shop
TANGO Software User
Web-hosted TANGO Dbase
Internet Server Farm
Complete TANGO
functionality
Web Reports & Check-off
only
TANGO Web Service: Basic Level
Secure & reliableweb server
Reports and work check-off via TANGO
web browser
No local software needed
TANGO Web Reports User
Industrial Plant
Service Shops
Our Shop, with TANGO Software
TANGO SoftwareUser (Contractor?)
TANGO installed on desktop(s)
All history, tracking, and status functions
available
Preferred Partner
Web-hosted TANGO Dbase
Internet Server Farm
Plant Server
TANGO Shopform via e-mail ??
TANGO Web Service: Enhanced Level
Secure & reliableweb server
1. Integrate information from multiple PDM technologies
2. Facilitate communication of condition information
3. Allow better planning and prioritization of overhaul work
4. Maintain a history of condition results
Condition Management
Vibration
Tango | Condition Manager ProgramIntegrate, Organize, and Communicate Predictive Maintenance
Results
Tango | Integrated Condition Report
Pie chart quickly shows how many assets in a user’s area are in states of problem severity
Color coded list shows most severe problems at top of the list
Findings from multiple condition monitoring technologies are shown for each asset component
Work Order Status shows if work has been initiated by each Condition Entry
Case Closure shows that work has been completed and is ready for condition confirmation
Navigate from Integrated Condition Monitoring Warnings to more detailed reports
Double Clicking on Component opens the Tree for fast access to Location, Equipment, and Condition History Reports
Double Clicking on Severity opens the Technology Status Reports
Clicking on Paper Clip opens Linked Documents such as Analyst’s Technical Report
Equipment Management• Inventory of Locations• Inventory of Equipment• Design Data of Equipment• Installation, Repair, and Failure record of
Equipment• Linked Documents• Installation, Repair, and Failure record of Location• Reliability Reports and Analysis• Out for Repair• Spares• Search for Equipment
Tango | Equipment History Report
Click on the line to unfold equipment design data.
Click to provide purchase and design warranty details.
Click to view repair shop report.
Click on the line to unfold location and cause of failure information.
Click paper clip icon to view design attachments.
Drawings Service bulletins Manuals
Tango | Location History Report
Click to unfold equipment design information
Linked DocumentsTango allows the linking of Plant documents
to Tango Reports for: Document1. Design manuals,
Drawings, Service Bulletins
2. Repair Shop Overhaul3. Location Information:
Procedures & Checklist4. Condition Data: Trends,
Thermography Images, Oil Reports
Linked to Tango Report
1. Equipment Design & Equipment History Report
2. Equipment Repair & Equipment History Report
3. Location History Report
4. Technology Status Report
2/11/2003Copyright 24/7 Systems, Inc, 2002 1
Industrial Motor Life Cycle Path
IsMotor Repair
Practical?
Scrap
NO
YES
MotorInstallation
MotorFailure
MotorRemoved From
Service
MotorSent ForRepair
ShopShipsMotor
ShopRepairsMotor
YES
NO
Plant Receives
Motor
Buy Replacement?
(New ID)
Stores
For everyBlue Box event
TANGOprovides practical
Motor Management tools
®
Repair QuoteApproved?
MotorPurchased
Calculate MTBF
Cost of Failure Failure Root Cause
Failure Progression
Data Mining
The Developers of Tango cannot develop reports which answer every question a user may have.
Data Mining was developed to allow users to investigate their data and interact with it to provide answers and solutions unique to the plant and user.
What Exactly is Data Mining?A way of finding relationships and patterns in data
Examples:MTBF by Equipment and Location
High cost equipment and Locations
Cause of failure for equipment and locations
Failures by design, vendor, equipment type
You can’t improve what you can’t measure!
Standard Data Mining Tools
• Tango’s Data Mining uses OLAP to provide a standardized Data Mining database
• Many commercial Data Mining tools exist for operators on OLAP databases
Parameter Trending and Rounds Logging
• Define for any component any type of measurement
TemperaturePressureFlowResistance
• Allow the entry of measurement data through the keyboard or PDA
• Allow the assembly of multiple assets/components into a route for collection by the PDA
Rounds Logging of Parameters & Observations
•Measurements
•Gauge Readings
•Observations
•Barcode Point ID
Test and Inspection Task Management
• Many plant tasks require the completion of an inspection or test document to record results and preserve a record of the inspection.– Breaker Testing– Crane Inspection– Transmitter calibration– Thickness testing– SRV Inspection / Test– Validation of PDM Surveys by component – Validation of Lubrication by component
Test and Inspection Task Management Contd.
• The Plant CMMS typically will not handle the management of these task documents. Often the plant tracks these items in home grown systems.
• Tango allows the definition of a Test / Inspection task, its interval, Next / Last Performance date and an Excel spreadsheet to be completed for the task.