Post on 29-Jun-2015
TAKIANTONG GROUPFly Killer
Fly Killer
Manufacturing Process Sequence
What is your primary process? Why did you choose this process?
The main process is cutting because manufacturing fly killer . The first step cut the plastic bottle into 3 part and assembled together.
Manufacturing Process SequenceWhat is your secondary process? Why did you choose this process?
The secondary process is Drilling process. We will drill hole at the upper part of product to a size 2×2 cm² because nature of the mayfly will fly approach light.
Manufacturing Process Sequence
What is your tertiary process? Why did you choose this process?
The tertiary process is painting process . We will painting the black color because mayfly will fly into hole with a light and assembled with the lamp.
Product function
With your selected material, how is your material compatible with product geometry and manufacturing processes?
The material selected is appropriate to product and the product is circular cylinder because easy to find and convenient.
Product function
What is the normal applied load to the material? Can your material take such load?
Product can get load.Load estimate have 1 Newton.
Product function
What is the normal ambient conditions to your material?
Heat of the lamp affect product have heat.
Water have affect cause frazzle of lamp.
Product function
With your selected manufacturing process, how is your process compatible with the product geometry?
Product is associated with circular cylinder as material used is circular cylinder
Manufacturing cost
calculation
Material costs per part
Head:cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part
Body:cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part
Base:cM=(2bath/1piece)(1piece/part)(1)= 2 bath/part
Lamp:cM=(50bath/1 piece)(1piece/part)(1)=50bath/part
Tooling costs per part
Head:cT=(150bath/run)(20part/run)=7.5bath/
part
Body:cT=(150bath/run)(20part/run)=7.5bath/
part
base:cT=(150bath/run)(20part/run)=7.5bath/
part
Processing costs per part
Head:cP=(10bath/hr)(1.5hr/part)=15bath/part
Body:cP=(10bath/hr)(1hr/part)=10bath/part
base:cP=(10bath/hr)(0.5hr/part)=5bath/part
Lamp:cP=(10bath/hr)(0.5hr/part)=5bath/part
Total costs
C =cM+cT+cP=113.5bath/
part
Thank you