Post on 14-Mar-2018
2
Steel Authority of India Limited
Rourkela Steel Plant’s Expansion Project (Environment Clearance vide ref.no. F No. J-11011/757/2007-IA II(I), dated 29/01/2008 & EC extension upto
29/01/2018 vide order , dated 05/07/2013 & Amendment order dated 26/03/2014)
Half Yearly Report (Oct. - March, 2016)
Contact Persons : Sri S N Xess, DGM (Env.Engg.) Phone : 0661-2447258
Sri V V R Murty, AGM(Env.Engg.) Phone : 0661-2448254
Special Conditions
SN. CONDITION STATUS/ ACTION PLAN
i)
All the existing batteries shall be rebuilt by 2012
meeting all the pollution control norms as per CPCB
guidelines and a commitment in this regard shall be
submitted to the Ministry
RSP has 6 no. of coke oven batteries. At any point of time one
Coke Oven Battery is under rebuilding and other 5 are under
operation. Battery No. 1, 4 & 5 have been rebuilt recently. Battery
No. 6 is a new Green field Battery which was commissioned on
01/04/2014 under Expansion Project after getting consent from
SPCB. Battery No. 4 has been commissioned on 3rd
March,2010.
Coke Oven Batt#3 has already been put down on 9th
June, 2011 and
presently under rebuilding. Coke Oven Battery No. 2 has also been
put down in March, 2016.
ii)
The industry shall follow coke oven standards as per
E(P) Rules. VOCs from the coke oven shall be monitored
and controlled as per CPCB guidelines.
RSP is following the Coke Oven Standards and will continue to
follow as per E(P) Rules. VOCs are being monitored at Coke Ovens.
The monitoring results along with interpretation are given at
Annexure- 1
iii)
Efforts shall be made to further reduce the existing
ambient air and stack emissions and waste generation
and a report submitted to the Ministry, its Regional
Office at Bhubaneswar, CPCB and OPCB.
All out efforts are being made to further reduce waste generation,
reduce all stack emissions, thereby to improve ambient air quality.
A report is being submitted to CPCB and SPCB once in a month
regularly giving the status of stack emissions, ambient air quality &
solid waste utilization. A report showing the stack emissions,
ambient air quality and solid waste utilization for the period of
October- March, 2016 along with interpretation are given at
Annexure-2, 3 & 4 respectively.
iv)
Efforts shall be made to reduce RSPM levels in the
ambient air and a time bound action plan shall be
submitted. On-line stack monitoring facilities for all the
stacks and sufficient air pollution control methods shall
be provided to control emissions below 100 mg/Nm3
viz. ESP and bag filters etc. and data submitted to the
Ministry’s Regional Office at Bhubaneswar, CPCB and
OSPCB
RSP has installed state of the art pollution control systems like Dry
fog dust suppression systems, Electro Static Precipitators, Bag
Houses etc., along with online stack monitoring systems during the
implementation of expansion project so that the stack emissions
are less than 100 mg/NM3. All the existing pollution control
equipment like Bag Houses and ESP are being revamped so that the
stack emissions will further come down, the ambient air quality will
improve and RSPM levels in ambient air quality will come down.
The monthly status report covering stack emissions and ambient air
quality is being submitted to CPCB and SPCB, on monthly basis,
regularly. The ambient air quality & stack emissions during Octobar
-March, 2016 along with interpretation are given at Anex-2 & 3.
v)
Electrostatic precipitator (ESP) shall be provided to
Sinter plant, Power Plant and Blast Furnace (BF) to
control gaseous emissions from all the vents/stacks
within 100 mg/Nm3. Coal dust injection (CDI) shall be
provided to Blast furnace plants. Bag filter shall be
provided to lime Calcining Plant, new vertical shaft kiln
and Dolomite plant. Emissions shall be controlled from
the Cast house and Stock house within permissible
limits. High Pressure Liquor Aspiration (HPLA) system
shall be provided to new Coke Oven Battery
Three no. of ESPs were provided in Sinter Plant#3, & 4 no. of ESPs
were provided in Steel Melting Shop, which are in effective
operation. SPCB, Odisha issued consent to operate for Sinter
Plant#3
CDI has been provided along with 3 no. of ESPs in Blast Furnace#5
& SPCB, Odisha issued consent to operate for BF#5.
CDI facility installed in BFc#4 .
6 no. of Bag houses are provided in Calcining Plant#2 expansion and
SPCB issued consent to operate for the unit.
HPLA system along with Bag Houses & Dry fog dust suppression
systems are provided in Coke Oven Battery#6, which are under
effective operation. SPCB has given consent to operate.
3
SN. CONDITION STATUS/ ACTION PLAN
vi)
Regular monitoring of the Benzo(a)Pyrene, Poly
Aromatic Hydrocarbons (PAHs) and Volatile Organic
Compounds (VOCs) in the ambient air and stack
emissions shall be carried out.
Presently RSP is monitoring BaP & PAH in the ambient air and
stack emissions of Coke Ovens once in a year. The PAH levels along
with interpretations are given at Annexure-5
VOCs in stacks and ambient air are monitored and the results
along with interpretation are given at Annexure- 1 & 2.
vii)
Secondary fugitive emissions from all the sources
including blast furnace and sinter plant shall be
controlled within the latest permissible limits issued by
the Ministry and regularly monitored. Guidelines / Code
of Practice issued by the CPCB shall be followed.
RSP is following all the CPCB guidelines / code of practices in
controlling secondary fugitive emissions.
viii)
Total make up water requirement of the Plant from
Brahamani River shall not exceed *2,27,352 m3/day and
prior permission shall be obtained from the concerned
department. No ground water shall be used for the
plant. The effluent shall be treated in the effluent
treatment plant. Maximum treated wastewater shall
be recycled and reused in the process for cooling, gas
cleaning plant (GCP), steel making, slag granulation
plant (SGP), dust suppression, green belt development
etc. The excess wastewater shall be discharged only
after conforming all the parameters to the prescribed
standards within the permissible limits of OPCB.
*MoEF’s Corrigendum dated 26th
March, 2014.
No ground water is being used.
The wastewater is being treated in the dedicated wastewater
treatment plant, which are installed in different departments, and
the treated water is being recycled back to the process. The
wastewater is being discharged only after confirming to the
statutory norms through meticulous sampling and analysis. The
quality of finally treated effluent going to river during Octobar -
March, 2016 along with interpretation is given at Annexure-6.
ix)
As proposed, 90% of the solid waste shall be recycled
and reused and remaining shall be disposed off in
secured landfill designed as per the specifications of the
CPCB. BF slag shall be granulated and used in
environment-friendly manner. Slag from SMS-I & II shall
be used for making road embankments. Iron ore fines,
Fluxes cinder, Mill scales and Scrap etc. shall be recycled
and reused in Sintering Plant. SMS scrap shall be
recycled in Steel Melting Shop. All the waste oil shall be
sold to recyclers/re-processors.
The utilization of total solid wastes have already been enhanced to
more than 90% by maximizing the utilization of BFc slag for cement
making. SMS slag utilization is being increased by enhancing its
utilization in base mix preparation (Sinter making), in blast
furnaces, as rail ballast, road making and its use for development of
land areas inside the plant premises. All the metallic scrap are
being recycled back to SMS. All the waste oil is being sold to the
outside parties who are having valid registration with statutory
agencies. The solid waste utilization during Octobar -March, 2016 is
given at Annexure-4.
x)
Ground water monitoring around the solid waste
disposal site / secured landfill (SLF) shall be carried out
regularly and report submitted to the Ministry’s
Regional Office at Bhubaneswar / CPCB and OPCB.
Regular ground water samples are being collected from waste
disposal areas, Secured Land Fills etc., and the report are being
submitted to MoEF’s regional office at Bhubaneswar, CPCB & SPCB
on monthly basis. The ground water quality during Octobar -
March, 2016 along with interpretation is given at Annexure-7.
xi)
An action plan for the disposal of fly ash, granulated
and SMS slag shall be submitted to the Ministry within 3
months. All the BF slag generated shall be granulated
and provided to cement manufacturers for further
utilization and should not be disposed off anywhere
else. SMS slag shall also be properly utilized. All the
char from DRI plant shall be utilized in AFBC boiler of
power plant and no char shall be disposed off anywhere
else. All the fly ash shall be utilized as per the Fly Ash
Notification, 1999 and subsequently amended in 2003.
All the Blast Furnace Slag is being granulated through in-house slag
granulation units and used for making slag cement.
State of the art technologies are being adopted in steel making so
that the SMS slag generation rate will be minimized. The SMS slag
is being utilized for Sinter Making through base mix, charged into
Blast Furnaces in place of lime stone and also used for pavement
making and as rail ballast and also used for development of land
inside the plant premises.
4
SN. CONDITION STATUS/ ACTION PLAN
xi)
An action plan for the disposal of fly ash, granulated
and SMS slag shall be submitted to the Ministry within 3
months. All the BF slag generated shall be granulated
and provided to cement manufacturers for further
utilization and should not be disposed off anywhere
else. SMS slag shall also be properly utilized. All the
char from DRI plant shall be utilized in AFBC boiler of
power plant and no char shall be disposed off anywhere
else. All the fly ash shall be utilized as per the Fly Ash
Notification, 1999 and subsequently amended in 2003.
There is no additional fly ash generation after implementation of
proposed modernization cum expansion project as the additional
power is being obtained from Top Recovery Turbine & Power
Blowing Station of Blast Furnace No. 5 (36 MW) and remaining 110
MW power is being obtained from State Grid. As per the present
agreement with NTPC, the joint venture power company NSPCL is
managing the fly ash, generated from captive power plant of RSP.
The fly ash is being utilized for construction of new Ash Pond “D”,
dyke height raising of Ash Pond “C”. Dry fly ash is being given to
local entrepreneurs for brick making free of cost. Coalmines,
which supply boiler coal to RSP, have been contacted to take back
fly ash and fill up their abandoned mines. Mines authorities have
also been contacted to help in filling up of their mine voids. Copies
of the letters are given at Annexure-9 & 10. All the fly ash is being
utilized as per the Fly Ash Notification, 1999, amended from time
to time.
There is no char generation in Rourkela Steel Plant
xii)
Green belt shall be developed in 33 % area within and
around the plant premises as per the CPCB guidelines in
consultation with DFO.
RSP is developing green belt in consultation with DFO through State
Forest Department. 144000 no. of trees have been planted during
2015-16 till date and so far more than 44 lakh trees have already
been planted, covering more than 33% of the area.
xiii)
Recommendations of the State Forest Department shall
be obtained regarding impact of the proposed
expansion of the plant on the Sona Parbat RF, North
Chirobeda RF and South Chirobeda RF and
implemented.
The findings of EIA/EMP were submitted to State Forest
Department. DFO, Rourkela has authenticated the report and the
copy of the letter from DFO is enclosed at Annexure-11.
xiv) All the recommendations mentioned in the CREP
guidelines for the steel plants shall be implemented
RSP is strictly following all the CREP action points and will continue
to follow the same. The status of implementation is being
submitted t to SPCB, CPCB, MoEF on monthly basis.
5
GENERAL CONDITIONS
SN. CONDITION STATUS/ ACTION PLAN
i)
The project authorities must strictly adhere to the
stipulations made by the Orissa Pollution Control Board
(OPCB) and the State Government
RSP strictly adheres to the stipulations made by State
Pollution Control Board, Odisha and State Government.
ii)
No further expansion or modifications in the plant should be
carried out without prior approval of the Ministry of
Environment and Forests.
RSP is following strictly.
iii)
The gaseous emissions from various process units shall
conform to the load/mass based standards notified by this
Ministry on 19th May, 1993 and standards prescribed from
time to time. The state Board may specify more stringent
standards for the relevant parameters keeping in view the
nature of the industry and its size and location. At no time,
the emission level shall go beyond the prescribed standards.
On-line continuous monitoring system shall be installed in
stacks to monitor SPM and interlocking facilities shall be
provided so that process can be automatically stopped in case
emission level exceeds the limit. NOx burners shall be
installed to control NOx levels
RSP is following all the standards notified by the MoEF and
State Pollution Control Board from time to time. On line
continuous monitoring systems are installed in fifteen no. of
stacks of different units and the data has been uplinked with
CPCB and SPCB servers.
iv)
At least four ambient air quality-monitoring stations shall be
established in the downward direction as well as where
maximum ground level concentration of SPM, SO2 and NOX
are anticipated in consultation with the OPCB. Data on
ambient air quality and stack emission shall be regularly
submitted to this Ministry including its Regional Office at
Bhubaneswar / OPCB / CPCB once in six months
RSP established 6 no. of ambient air quality monitoring
stations, covering all directions, in consultation with State
Pollution Control Board. The ambient air quality data is being
submitted to MoEF, its regional office at Bhubaneswar, CPCB
& SPCB, every month through monthly report. The ambient
air quality for the period October - March, 2016 along with
data interpretation is given at Annexure – 2.
v)
In-plant control measures for checking fugitive emissions
from all the vulnerable sources like Coke oven area, Sinter
plant, Blast Furnace area etc. shall be adopted. Further,
specific measures like water sprinkling shall be carried out at
the stock piles of raw material, stacker, reclaimer, transfer
points etc. Dust extraction system and bag filters shall be
provided to the sinter plant, stock house, blast furnace and
steel melting shop etc. Fume extraction system in steel
refining units shall also be provided. Centralized dedusting
system i.e. collection of fugitive emissions through suction
hood and subsequent treatment through bag filter or any
other device and finally emitted through a stack of
appropriately designed and height conforming to the
standards for induction furnaces in the industry shall be
provided. Fugitive emissions shall be controlled, regularly
monitored and records maintained.
Fugitive emissions are being monitored regularly at Coke
Ovens, Sinter Plant, Blast Furnaces etc. RSP has adopted all
air pollution control measures like ESPs, Bag houses, dust
extraction systems, dry fog dust suppression systems, dust
suppression by water sprinkling etc., at different places to
control dust emissions. All the emissions are being regularly
monitored and records are being maintained. The fugitive
emissions monitored during October -March, 2016 along with
data interpretation is given at Annexure-12.
vi)
Industrial wastewater shall be properly collected, treated so
as to conform to the standards prescribed under GSR 422 (E)
dated 19th May, 1993 and 31st December, 1993 or as
amended form time to time. The treated wastewater shall be
utilized for plantation purpose.
The industrial wastewater is being properly collected &
treated in dedicated wastewater treatment plants and the
treated effluent is being utilized for plant purposes to the
maximum extent.
6
SN. CONDITION STATUS/ ACTION PLAN
vii)
The overall noise levels in and around the plant area shall be
kept well within the standards (85 dBA) by providing noise
control measures including acoustic hoods, silencers,
enclosures etc. on all sources of noise generation. The
ambient noise levels should conform to the standards
prescribed under EPA Rules, 1989 viz. 75 dBA (daytime) and
70 dBA (nighttime).
Suitable noise control measures/technologies are being
incorporated in different noise generating sources itself so
that the noise levels will be maintained below the standards
(85 dBA) in and around the plant area and the ambient noise
levels of 75 dBA during day time and 70 dBA during nighttime
has been achieved. The monitored noise levels at various
ambient air quality monitoring stations during October -
March, 2016 along with data interpretation are given at
Annexure-2.
viii)
The company shall develop surface water harvesting
structures to harvest the rain water for utilization in the lean
season besides recharging the ground water table.
4 no. of Rain Water Harvesting systems units have been
constructed and put into operation.
ix)
Occupational Health Surveillance of the workers shall be done
on a regular basis and records maintained as per the Factories
Act.
RSP established Occupational Health Service Center (OHSC)
inside the plant itself with dedicated team of doctors, and
other skilled medical staff. Health checkup of all the workers
is carried out by OHSC once in a year and the records are
being kept.
x) Recommendations made in the CREP guidelines issued for the
steel plants shall be implemented.
RSP is implementing all the action points mentioned under
CREP for Steel Industry. The status is being submitted on
monthly basis to all statutory authorities.
xi)
The project proponent shall also comply with all the
environmental protection measures and safeguards
recommended in the EIA / EMP report. Further, the company
shall undertake socio economic development activities in the
surrounding villages like community development
programmes, educational programmes, drinking water supply
and health care etc.
RSP is being complying with all the environmental protection
measures and safeguards recommended in EIA/EMP report.
RSP has established a separate division called “CSR-
Corporate Social Responsibility” to take care the socio
economic developmental activities in the surrounding villages
through economic up-liftment programmes, community
development programmes, educational programmes, skill
development programmes etc.
The highlights of CSR activities during 2015-16 are given at
Annexure-17.
xii)
The project authorities shall utilize Rs. 614.00 Crs. and Rs.
36.00 Crs. earmarked total capital cost and recurring
cost/annum for environment pollution control measures
respectively judiciously to implement the conditions
stipulated by the Ministry of Environment and Forests as well
as the State Government. An implementation schedule for
implementing all the conditions stipulated herein shall be
submitted to the Ministry’s Regional Office at Bhubaneswar.
The funds so provided shall not be diverted for any other
purpose.
RSP has not diverted the funds allocated for pollution control
measures and implement all the conditions stipulated by
MoEF and State Government. The implementation schedule
of various conditions stipulated in EC is enclosed at Annexure-
13.
xiii)
The Regional Office of this Ministry at
Bhubaneswar/CPCB/OPCB will monitor the stipulated
conditions. A six monthly compliance report and the
monitored data along with statistical interpretation shall be
submitted to them regularly.
The compliance report is being submitted once in six months,
regularly.
7
SN. CONDITION STATUS/ ACTION PLAN
xiv)
The Project Proponent shall inform the public that the project
has been accorded environmental clearance by the Ministry
and copies of the clearance letter are available with the
OPCB/Committee and may also be seen at Website of the
Ministry of Environment and Forests at http:/envfor.nic.in.
This shall be advertised within seven days from the date of
issue of the clearance letter, at least in two local newspapers
that are widely circulated in the region of which one shall be
in the vernacular language of the locality concerned and a
copy of the same shall be forwarded to the Regional office.
RSP has released an advertisement In the following news
papers.
1) The Times of India, Bhubaneswar edition dated
07/02/2008. (English)
2) Samaj, Rourkela dated 07/02/2008 (Oriya)
Copies of the paper advertisement were submitted to MoEF
regional office vide letter no. 691/EE/59/354-355, dated
08/02/2008.
Copy of the news paper cutting is enclosed at Annexure-14.
xv)
Project authorities shall inform the Regional Office as well as
the Ministry, the date of financial closure and final approval
of the project by the concerned authorities and the date of
commencing the land
development work.
The project was sanctioned by SAIL on 23/06/2007. Copy of
the sanction order is enclosed at Annexure-15. The land
development work started in November,2008.
Additional Conditions
(Reference : Letter of Dr. V P Upadhyay, Director(S) addressed to Managing Director, RSP 106-9/EPE, dtd. 08/06/2011)
SN. CONDITION STATUS/ ACTION PLAN
(i)
Continuous monitoring of stack emissions as well as
ambient air quality (as per notified standards) shall be
carried out and continuous records maintained. Based
on the monitored data, necessary corrective measures
as may be required from time to time shall be taken to
ensure that the levels are within permissible limits. The
results of monitoring shall also be put on the website of
the company in the public domain
Ambient air quality is monitored continuously using 4 no.
of AAQMS- automatic ambient air quality monitoring
stations installed at Sector-2, Sector-22 of Steel Township
and along the plants boundary one at ERWPP and another
at SSSY area. All these four stations have been uplinked
with SPCB & CPCB servers. In addition to this, ambient air
quality is regularly monitored at six number of ambient
air stations located along plant’s boundary. Stack
emissions are also monitored regularly. Continuous
records are maintained for ambient air quality and stack
emissions and necessary corrective actions are taken to
contain pollution. The monitoring results are uploaded to
SAIL’s official Web Site at www.sail.co.in (Web page ����
Environment Management under Rourkela Steel Plant)
(ii)
The six monthly monitoring reports as well as the
monitored data on various parameters as stipulated in
the environment clearance conditions shall be put on
the website of the company and also regularly updated.
The monitored data shall also be submitted to
respective State Pollution Control Board/ UTPCC and
the Regional Office of MoEF.
The monitored data as per Env. Clearance conditions are
submitted to State Pollution Control Board, Odisha on
monthly basis, regularly. The half yearly compliance
report for the period October - March, 2016 will be
uploaded to SAIL’s website by 01/06/2016.
(iii)
The ambient air quality data as well as the stack
emission data will also be displayed in public domain at
some prominent place near the main gate of the
company and updated in real time.
The ambient air quality data and stack emission data is
displayed in the form of two number of Flex Board of 8’ x
5’ size, in front of Main Gate of RSP. The data is updated
on quarterly basis.
The environment data is being continuously displayed
through LED based electronic display boards which are
installed at Main gate and other strategic locations of
Plant.
8
Annexure-1
Data interpretation of Monitoring results of VOC in Stack & Work zone of Coke Ovens
(Oct. – March, 2016)
SN. Department Stack
connected to
Aprt.-
Sep.,20
15
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
FEB.,
2016
Mar.,
2016
Oct., –
Mar. ,
2016
Change
w.r.t.
Oct.,-
March.,’16
1.
Coke Ovens
Battery#1 BDL BDL BDL BDL BDL BDL BDL BDL No change
2. Battery#2 BDL BDL BDL BDL BDL BDL BDL BDL No change
3. Battery#3 S/D S/D S/D S/D S/D S/D S/D S/D No change
4. Battery#4 BDL BDL BDL BDL BDL BDL BDL BDL No change
5. Battery#5 BDL BDL BDL BDL BDL BDL BDL BDL No change
6. Batery#6 BDL BDL BDL BDL BDL BDL BDL BDL No change
7.
Sinter
Plant#1
Process ESP BDL BDL BDL BDL BDL BDL BDL BDL No change
8. Addl. ESP BDL BDL BDL BDL BDL BDL BDL BDL No change
9. Old ESP BDL BDL BDL BDL BDL BDL BDL BDL No change
10. Sinter
Plant#2
Process ESP BDL BDL BDL BDL BDL BDL BDL BDL No change
11. Space De
dusting ESP BDL BDL BDL BDL BDL BDL BDL BDL No change
12.
Sinter
Plant#3
Process ESP-1 BDL BDL BDL BDL BDL BDL BDL BDL No change
13. Process ESP-2 BDL BDL BDL BDL BDL BDL BDL BDL No change
14. Plant de-
dusting ESP BDL BDL BDL BDL BDL BDL BDL BDL No change
15.
Silicon Steel
Mill
TA Line BDL BDL BDL BDL BDL BDL BDL BDL No change
16. Decarb Line BDL BDL BDL BDL BDL BDL BDL BDL No change
17 Pickling line BDL BDL BDL BDL BDL BDL BDL BDL No change
18. Ammonia
cracking unit BDL BDL BDL BDL BDL BDL BDL BDL No change
19.
Captive
Power
Plant#1
MP Boiler#1 BDL BDL BDL BDL BDL BDL BDL BDL No change
20. MP Boiler#2 BDL BDL BDL BDL BDL BDL BDL BDL No change
21 MP Boiler#3 BDL BDL BDL BDL BDL BDL BDL BDL No change
22. HP Boiler#1 BDL BDL BDL BDL BDL BDL BDL BDL No change
23. HP Boiler#2 BDL BDL BDL BDL BDL BDL BDL BDL No change
24. HP Boiler#5 BDL BDL BDL BDL BDL BDL BDL BDL No change
25. HP Boiler#6 BDL BDL BDL BDL BDL BDL BDL BDL No change
Work zone Monitoring :
SN. Depart-
ment Work zone location
Apr.-
Sept.,
2015
Oct, ,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mart.,
2016
Oct., –
March ,
2016
Change w.r.t.
Oct..,- March,’16
1.
Coke
Ovens
Ram side – at Central
control room <1 <1 <1 <1 <1 <1 <1 <1 No change
2. Coke side – at Central
control room
7.7 –
10.7 7.2 9.1 9.3 9.6 10.5 8.2 7.2 – 10.5
-6.5 % (Lower)
-1.87% (Upper)
3. Near Wharf – at
Central Control room
8.6 --
10.9 9.0 8.3 9.1 10.5 10.6 10.7 8.3 – 10.7
-3.48% (Lower)
-1.83% (Upper)
4. Near Quenching Tower 9.6 –
11.9 9.7 9.4 10.6 11.3 10.4 10.6 9.4 – 11.3
-2.08% (Lower)
-5.04% (Upper)
5. Coke Oven top 5.5 – 6.1 5.2 5.5 5.6 6.2 5.4 5.6 5.2 – 6.2 -5.45% (Lower)
+1.64% (Upper)
(Units : all are in micrograms/m3)
%Change is calculated for Lower limit and Upper limit of the range.
BDL : Below detectable limit <1 & S/D : Shutdown
9
Annexure - 2
Data interpretation of Monitoring results of Ambient Air Quality in Rourkela Steel Plant (October – March, 2016)
LOCA-
TION Min. / Max PM2.44.
45 PM10 SO2 NOx CO Pb NH3
Arse-
nic Nickel Noise
Ben-
zene
PAH
BaP VOC
EED
Building
Apr.-
Sept.,2015 21 - 46
33 -
81 16 - 38 24 - 44
960 -
1150
0.03 –
0.06
9.2 –
15.6 BDL BDL
71.6 –
72.7 BDL
0.12
BDL
Oct.-
Mar.2016 24 - 46
45 -
80
28 -
48 30 - 51
1020 -
1160
0.03 –
0.06
10.5 –
13.7 BDL BDL
70.4 –
72.4 BDL BDL
%
Change
Lower limit
Upper Limit
14.3%
0%
36.4%
-1.2%
75%
26.3%
25%
16%
6.25%
+0.86%
0%
0%
14.1%
-12.1% - -
1.67%
-0.41% - - -
RDCIS
Building
Apr.- Sept.,
2015 30 - 48
43 -
83 32 - 47 34 - 53
1040 -
1290
0.04 –
0.08
12.2 –
16.8 BDL BDL
72.2 –
72.9 BDL
1.0
BDL
Oct. –
Mar.,2016 28-48
41-
82 31-52 33-54
1040-
1350
0.04-
0.08
10.9-
14.7 BDL BDL
72.2-
72.8 BDL BDL
% Change Lower limit
Upper Limit
-6.7%
0%
4.7%
-1.2%
-3.13%
+10.6%
-2.9%
+1.9%
0%
+4.7%
0%
0%
-10.6%
-12.5% - -
0%
-0.13% - - -
PMPH
Building
Apr - Sept.,
2015 34 - 54
48 -
86 37 - 56 40 - 58
1100 -
1370
0.03 -
0.11
12.2 -
19.2 BDL BDL
72.8 –
73.8 BDL
0.4
BDL
Oct.,- Mar.
2016 32-48
44-
84 32-52 38-57
1060-
1350
0.04-
0.09
12.1-
15.2 BDL BDL
72.9-
73.7 BDL BDL
% Change Lower limit
Upper Limit
-5.8%
11.1%
-8.3%
+2.3%
-13.5%
-7.1%
-5%
-1.7%
-4.54%
-1.45%
+33.3%
-18.2%
-0.82%
-20.8% - -
0.14%
-1.4% - - -
BOD
Building
Apr., -
Sept.,2015 35 - 58
46 -
89 47 - 74 50 - 77
1120 -
1490
0.05 -
0.19
15.2 -
25.7 BDL BDL
73.2 –
74.4 BDL
1.0
BDL
Oct.,- Mar.
2016 45-58
49-
88 48-68 51-74
1260-
1580
0.06-
0.16
13.2-
18.7 BDL BDL
73.4-
73.9 BDL BDL
% Change Lower limit
Upper Limit
+28.5%
0%
+6.5%
-1.1%
+2.1%
-8.1%
+2%
-3.89%
+12.5%
+6%
20%
-15.7%
-13.1%
-27.2% - -
0.27%
-0.67% - - -
TOP#2
Admn.
Building
Apr., -
Sept.,2015 38 - 58
48 -
89 52 - 76 54 - 79
1230 -
1590
0.05 –
0.24
16.8 –
26.8 BDL BDL
73.5 –
74.7 BDL
0.6
BDL
Oct.,- Mar.
2016 46-58
46-
88 52-72 52-78
1300-
1620.
0.06-
0.18
13.5-
20.4 BDL BDL
73.5-
74.2 BDL BDL
% Change Lower limit
Upper Limit
+21%
0%
-4.1%
-1.1%
0%
+5.2%
-3.7%
-1.2%
+5.6%
+1.8%
+20%
+25%
-19.6%
-23.9% - -
0%
-0.4% - - -
OBBP
Admn.
Building
Apr., -
Sept.,2015 34 - 56
51 -
88 45 - 64 47 - 68
1090-
1390
0.04 -
0.12
15.5 -
25.3 BDL BDL
72.8 –
74.3 BDL
0.2
BDL
Oct.,- Mar.
2016 43-58
41-
88 46-64 45-66
1220-
1480
0.06-
0.11
12.6-
19.4 BDL BDL
73.2-
73.7 BDL BDL
% Change Lower limit
Upper Limit
+26.4%
+3.5%
-
19.6%
0%
+2.2%
0.%
-4.2%
-2.9%
11.9%
+6.4%
50%
-83.3%
-18.7%
-23.3% - -
0.54%
-0.8% - - -
Norm 60
µµµµg/m3
100
µµµµg/m3
80
µµµµg/m3
80
µµµµg/m3
4000
µµµµg/m3
1.0
µµµµg/m3
400
µµµµg/m3
6
ng/m3 20 ng/m3 75 dB(A) 1 ng/m3
1.0
ng/m3 -
Units : All are in micro grams/m3
except BaP which is in ng/m3
Note: %Change is calculated for Lower limit and Upper limit of the range. PAH (Bap) is done once in a year.
BDL : Below detectable limit <1 & S/D : Shutdown
10
Annexure - 3
Monitoring of Stack Emissions (SPM in mg/NM3) (October – March, 2016)
SN. Depart-
ment
Stack
connected
to
NORM
Apr.-
Sept,
2015
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. –
Mar. ,
2016
Change w.r.t.
Oct-Mar.,’16
1.
Coke
Ovens
Battery#1
50
41 - 47 47 45 47 48 48 47 45 - 48 9.7% (Lower)
2.13% (Upper)
2. Battery#2 47 – 49 49 48 48 49 42 S/D 42 - 49 -10.6% (Lower)
0% (Upper)
3. Battery#3 Under Rebuilding -
4. Battery#4 44 – 48 44 44 45 46 43 45 43 - 46 -2.27% (Lower)
-4.17% (Upper)
5. Battery#5 39 – 48 46 47 49 44 46 48 44 - 49 12.8% (Lower)
2.08% (Upper)
6. Battery#6 21 – 42 28 33 36 38 28 41 28 - 41 33.3% (Lower)
-2.38% (Upper)
6.
Sintering
Plant#1
Process ESP
150
- 41 40 41 44 46 45 40 - 46 Plant started
operation after
installation of
new ESPs
7. Addl. ESP - 71 68 66 62 63 66 62 - 71
8. Old ESP - 68 74 81 79 71 78 68 - 81
9. Sintering
Plant#2
Process ESP
150
44 - 55 42 57 49 41 36 38 36 - 57 -18.1% (Lower)
+3.63% (Upper)
10. Space De
dusting ESP 59 - 77 59 71 60 67 71 55 55 - 71
-6.78% (Lower)
-7.79% (Upper)
11.
Sintering
Plant#3
Process ESP
-1
150
27 - 38 45 38 48 38 41 39 38 - 48 +40.7% (Lower)
+26.3% (Upper)
12. Process ESP
-2 27 - 38 48 41 39 36 38 53 36 - 53
+33.3% (Lower)
+39.4% (Upper)
13. Plant De
dusting ESP 43 - 67 41 77 63 42 71 79 41 - 79
-4.65% (Lower)
+17.9% (Upper)
14.
Silicon
Steel
Mill
TA Line 150 15 - 33 28 42 38 24 23 22 22 - 42 +46.6% (Lower)
+27.3% (Upper)
15. Decarb Line 150 68 - 86 88 77 75 63 69 63 63 - 88 -7.35% (Lower)
+2.33% (Upper)
16. Pickling line 50 26 - 35 29 32 30 30 31 36 29 - 36 +11.5% (Lower)
+2.86% (Upper)
17
Ammonia
cracking
unit
150 15 - 28 32 36 22 24 22 14 14 - 36 -6.7% (Lower)
+28.6% (Upper
18.
Captive
Power
Plant#1
MP Boiler#1
100
28 - 65 31 36 82 42 39 48 31 - 82 +10.7% (Lower)
+26.2% (Upper)
19. MP Boiler#2 39 - 68 56 42 77 77 43 43 42 - 77 +7.7% (Lower)
+13.2% (Upper)
20. MP Boiler#3 31 - 46 28 68 S/D 44 42 39 28 - 68 -9.7% (Lower)
+48.9% (Upper)
21. HP Boiler#1
100
23 - 46 S/D S/D S/D S/D S/D S/D S/D S/D)
22. HP Boiler#2 19 - 87 83 73 92 68 42 97 42 - 97 +121% (Lower)
+11.5% (Upper)
23. HP Boiler#5 39 - 68 33 33 58 62 62 42 33- 62 -15.4% (Lower)
-8.8% (Upper)
24. HP Boiler#6 34 - 47 32 53 53 44 58 S/D 32 - 58 -5.9% (Lower)
+23.4% (Upper)
Note: %Change is calculated for Lower limit and Upper limit of the range.
11
Annexure - 4
Solid Waste Utilization in Rourkela Steel Plant (Octobar -March, 2016)
( Unit : % )
SN. Name of the
Solid Waste
Apr.-
Sept.2015
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. –
Mar. ,
2016
% Change
1. Blast furnace
slag
100 –
112.95 76.49 94.44 100 121.79 100 94.91
76.49 –
121.79
-23.51%
(Lower)
+7.82%
(Upper)
2. SMS slag 84.79 –
84.90 84.80 84.90 84.84 84.80 84.80 80.0
80.0 –
84.90
-5.64%
(Lower)
0% (Upper)
3. Lime dust 100 100 100 100 100 100 100 100 No change
4. Blast Furnace
flue dust 100 100 100 100 42.01 100 111.18
42.01 –
111.18
-57.9%
(Lower)
+11.18%
(Upper)
5. Blast furnace
sludge 100 100 100 100 100 100 100 100 No change
6. SMS Sludge 0 – 73.47 69.90 46.86 19.8 100.53 100 159.92 19.8 –
159.92
-100%
(Lower)
+117.6%
(Upper)
7. Acetylene
Plant Sludge 100 100 100 100 100 100 100 100 No change
8.
Broken
Refractory/Fire
clay bricks
100 100 100 100 100 100 100 100 No change
9. Mill scale 80.46 –
94.9 92.99 79.54 94.8 98.10 92.61 90.72
79.54 –
98.10
-1.14%
(Lower)
3.37%
(Upper)
Total Solid
Waste
92.86 –
101.65 79.21 88.57 92.78 108.74 95.81 93.21
88.57 –
108.74
-4.61%
(Lower)
+6.9%
(Upper)
Note: %Change is calculated for Lower limit and Upper limit of the range.
12
Annexure - 5
PAH & BaP monitoring
Sampling was done during
Analysis was done at Environment Laboratory, RDCIS, SAIL, Ranchi
(Sampling and Analysis are done during 08/11/2014 – 01/12/2014)
SN. PARA-
METER
COKE OVEN WORKZONE AMBIENT AIR
QUALITY STACK EMISSIONS
BATT#6
AT CONTROL ROOM
BATT#6
OVEN TOP
BATT#6
RAM CAR
BATT#6
COKE SIDE
TOWNSHIP
IG club BATT#6
SP#3
PROCESS
ESP
1. PHN 88 543 105 72 22 65 -
2. ANT 106 678 189 98 29 75 17
3. FLT 201 775 245 120 18 72 21
4. PYR 187 806 283 134 22 68 21
5. BAA 176 976 250 89 17 65 26
6. CHR 165 867 325 103 9 55 14
7. BBF 218 783 354 112 11 61 18
8. BKF 229 890 340 123 8 54 14
9. BaP
(ng/m3) 198 1035 367 184 1 66 11
10. DBA 78 635 176 75 2 13 NT
11. BGP 67 199 105 38 NT 2 NT
12. IPY 27 105 54 14 NT NT NT
Norms
(ng/m3) 2000 5000 2000 2000 1 - -
(Units : All are in nano grams /m3 except SPM which is in micro grams/m3)
BDL : Below detectable limit.
13
Annexure - 6
Quality of final treated effluent going to river Brahmani from RSP
(Octobar -March, 2016)
SN. PARAMETER NORM
Apr. –
Sept.,20
15
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. –
Mar. ,
2016
% Change
1. pH 6 – 8.5 7.3 – 7.9 7.6 7.8 7.7 8.1 7.8 7.6 7.6 – 8.1 +3.94% (Lower)
+2.53% (Upper)
2. Total Suspended
Solids (TSS) 100 16 - 44 42 48 43 40 55 49 40 - 55
+150% (Lower)
+25% (Upper)
3. Chloride as (Cl) 1000 33 - 39 33 39 34 34 32 36 32 - 39 -3.03% (Lower)
0% (Upper)
4. Sulphate as SO4 1000 50 - 65 53 63 67 56 65 63 53 - 67 +6% (Lower)
+3.07% (Upper)
5. Free Ammonia 5.0 1.22 –
3.85 2.78 4.24 3.92 3.95 3.06 0.7
0.7 –
4.24
-42.62% (Lower)
+10.12% (Upper)
6. Ammonia as NH3-N 50 14.4 –
19.2 16.9 25.5 22.2 17.1 20.1 20.8
16.9 –
25.5
+17.3% (Lower)
+32.81% (Upper)
7. Phenol 1.0 0.09 –
0.18 0.14 0.18 0.13 0.12 0.11 0.11
0.11 –
0.18
+22.22% (Lower)
0% (Upper)
8. Cyanide 0.2 0.098 –
0.11 0.11 0.10 0.09 0.09 0.08 0.1
0.08 –
0.11
-18.36% (Lower)
0% (Upper)
9. Bioch. Oxygen
Demand (BOD3) 30 7 - 9 9 9 8 8 11 8 8 - 11
+14.28 % (Lower)
-22.22% (Upper)
10. Chemical Oxygen
Demand (COD) 250 32 - 37 41 40 36 45 85 38 36 - 85
+12.5% (Lower)
+129.7% (Upper)
11. Copper 3.0 0.0132 –
0.0148
0.012
8
0.013
7
0.013
2
0.014
1 0.0152
0.016
2
0.0128 –
0.0162
-3.03% (Lower)
+9.45% (Upper)
12. Zinc 5.0 0.1462 –
0.1508
0.143
0
0.143
8
0.143
1
0.146
8 0.1492
0.150
2
0.1430 –
0.1502
-2.18% (Lower)
-0.39% (Upper)
13. Oil & Grease 10.0 2.0 – 3.2 3 3.5 3 3.25 3.25 5.0 3 - 5 +50% (Lower)
+56.25% (Upper)
14. Boron 2.0 NT NT NT NT NT NT NT NT No change
15. Total Residual
Chlorine 1.0 NT
NT NT NT NT NT NT NT No change
16. Arsenic 0.2 NT NT NT NT NT NT NT NT No change
17. Cadmium 2.0 NT NT NT NT NT NT NT NT No change
18. Chromium Cr+6
0.10 NT NT NT NT NT NT NT NT No change
19. Total Chromium 2.0 0.0024 –
0.0040
0.003
5
0.002
9
0.002
4
0.002
6 0.0028
0.002
5
0.0024 –
0.0029
0% (Lower)
-47.50% (Upper)
20 Lead 0.1 0.0110 –
0.0128
0.010
5
0.012
7
0.013
2
0.012
4 0.0136
0.012
8
0.0105 –
0.0136
-4.54% (Lower)
+6.25% (Upper)
21. Selenium 0.03 NT NT NT NT NT NT NT NT No Change
22. Mercury 0.01 0.0019 –
0.0026
0.002
0
0.002
6
0.002
3
0.001
8 0.0024
0.002
2
0.0018 –
0.0024
-5.26% (Lower)
-7.69% (Upper)
23. Dissolved
Phosphates 5.0
0.04 –
0.05 0.05 0.05 0.04 0.047 0.04 0.04
0.04 –
0.05
0% (Lower)
0% (Upper)
24. Total Kjeladal
Nitrogen 100
8.09 –
12.8 12.4 10.12 10.16 16.9 16.6 21.8
10.12 –
21.8
+25.09% (Lower)
+70.3% (Upper)
25. Nickel 3.0 0.0148 –
0.0162
0.014
1
0.016
2
0.016
8
0.016
2 0.0174
0.017
2
0.0141 –
0.0174
-4.72% (Lower)
+7.40% (Upper)
26. Iron 3.0 2.3 – 2.6 2.8 2.75 2.7 2.75 2.8 2.87 2.7 –
2.87
+17.3% (Lower)
+10.38% (Upper)
27. Nitrates 10.0 1.9 – 3.8 2.8 2.7 3.2 2.9 2.4 3.1 2.4 – 3.2 +26.3% (Lower)
-15.7% (Upper)
% Change is calculated based on Lower & Upper limits of range -- All units are in mg/lit except pH
14
Annexure – 7
Ground Water Quality at Waste Disposal Sites (Octobar -March, 2016)
1) Location of Sampling : Sitalpara Dump yard
SN. PARA-
METER NORM
Apr. –
Sept.,’15
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. –
Mar. ,
2016
% Change
1. pH 6 – 8.5 6.0 – 6.6 6.4 6.6 6.5 6.6 6.0 6.1 6.0 – 6.6 0% (Lower)
0% (Upper)
2. Turbidity
(NTU) 5 4 - 6 5 5 6 5 8 6 5 - 8
+25.0% (Lower)
+33.3% (Upper)
3.
Total
Hardness
as CaCO3
300 124 - 152 128 128 130 130 128 130 128 - 130 +3.22% (Lower)
-14.47% (Upper)
4. Iron 0.3 0.26 –
0.29 0.26 0.27 0.22 0.42 0.38 0.35
0.22 –
0.42
+15.3% (Lower)
+44.8% (Upper)
5. Chlorides 250 38 - 48 44 40 38 42 42 40 38 - 44 0% (Lower)
8.33% (Upper)
6. Dissolved
solids 500 185 - 220 214 186 190 198 208 205 186 - 214
+0.540% (Lower)
-2.72% (Upper)
7. Sulphate 200 30 - 38 32 35 36 34 56 52 32 - 56 +6.66% (Lower)
+47.36% (Upper)
8. Nitrate 45 2.0 – 2.7 2.5 2.4 2.3 2.2 2.6 2.4 2.2 – 2.6 +10% (Lower)
-3.70%(Upper)
9. Fluoride 1.0 0.28 –
0.38 0.30 0.27 0.32 0.29 0.30 0.28
0.28 –
0.30
0% (Lower)
-21.05% (Upper)
(All units are in mg/lit except pH & Turbidity)
2) Location of Sampling : Blast Furnace Dump yard
SN. PARAME
TER NORM
Apr. –
Sept.,’15
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. –
Mar. ,
2016
% Change
1. pH 6 – 8.5 6.1 – 6.5 6.3 6.4 6.3 6.4 6.2 6.4 6.2 – 6.4 +1.63% (Min)
-1.53% (Max)
2. Turbidity
(NTU) 5 4 - 5 4 4 5 4 5 4 4 - 5
0% (Min)
0% (Max)
3.
Total
Hardness
as CaCO3
300 132 - 144 136 132 134 132 130 128 128 - 136 -3.03% (Min)
-5.55% (Max)
4. Iron 0.3 0.24 –
0.29 0.25 0.26 0.26 0.30 0.32 0.28
0.26 –
0.32
+8.33% (Min)
+10.34% (Max)
5. Chlorides 250 40 - 44 42 38 40 42 38 44 38 - 44 -5.0% (Min)
0% (Max)
6. Dissolved
solids 500 175 - 216 192 215 191 190 202 210 190 - 215
+8.57% (Min)
-0.46% (Max)
7. Sulphate 200 36 - 42 38 36 38 38 45 40 36 - 45 0% (Min)
-7.14% (Max)
8. Nitrate 45 2.2 – 2.4 2.3 2.2 2.4 2.3 2.4 2.2 2.2 – 2.4 0% (Min)
0% (Max)
9. Fluoride 1.0 0.26 –
0.38 0.33 0.35 0.27 0.28 0.27 0.30
0.27 –
0.35
-3.84% (Min)
+7.9% (Max)
(All units are in mg/lit except pH & Turbidity)
% Change is calculated based on Lower & Upper limits of range
15
Annexure-8
16
Annexure-9
17
Annexure-10
18
Annexure-11
19
Annexure - 12
Fugitive emission (SPM) levels monitored inside RSP (October -March, 2016)
SN. Department Location of
monitoring
Apr. –
Sept.,2015
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. – Mar.
, 2016 % Change
1. Coke Ovens
(SPM)
In front of
main
control
room
4.87 –
5.74 5.46 5.25 5.3 4.78 4.77 5.34 4.77 – 5.46
-2.05%
(Lower)
-4.87%
(Upper)
2. Sinter Plants
(SPM)
In front of
old ESP
7.05 –
7.53 7.42 7.02 7.08 7.24 7.18 7.04 7.02 – 7.42
-0.42%
(Lower)
-1.46%
(Upper)
3. Blast Furnaces
(PM10) Cast House
0.363 –
3.990
0.589
–
1.617
0.594
–
1.646
0.632
-
1.684
0.643
–
1.692
0.692
–
1.780
0.846
–
1.866
0.589 -
1.780
+62.2%
(Lower)
-55.3%
(Upper)
4. Steel Melting
Shop#1(PM10)
In front of
BOF
1.139 –
3.96 1.33 1.34 1.39 1.39 1.68 1.79 1.33 - 1.79
+16.8%
(Lower)
-54.8%
(Upper)
5.
Steel Melting
Shop#2
(PM10)
In front of
BOF
0.392 –
3.98 1.47 1.69 1.71 1.70 1.92 2.02 1.47 – 2.02
+275%
(Lower)
-49.2%
(Upper)
(Units : mg/m3)
% Change is calculated based on Lower & Upper limits of range
20
Annexure-13
Rourkela Steel Plant
Status of the Implementation Schedule
SN. CONDITION IMPLEMENTATION SCHEDULE
1. Rebuilding of Coke Oven Batteries
RSP has 6 numbers of Coke Oven Batteries. Batt#1, #4 & #5 have already been
rebuilt. Batt#6 is a green field battery recently built under Expansion project.
Batt#4 has been commissioned on 3rd
March,2010. Coke Oven Batt#3 was put
down on 9th
June, 2011. Batt#2 has also been put down in March, 2016.
2. Monitoring of VOCs, PAH and BaP in
stacks and ambient air.
PAH and BaP in the Coke Oven area are being monitored once in a year. VOCs in
Coke Oven Stacks, ambient & work zone were monitored and analysis results
along with data interpretation are given at Annexure- 1 & 5 .
3.
Monthly report covering Stack
Emissions, Ambient air quality and
Waste utilization
Reports are being sent to SPCB & CPCB since April, 2008 onwards every month,
regularly. Six monthly reports are being sent to MoEF regularly.
4.
Monitoring of Ground water quality
at waste disposal sites – once in six
months
Ground water quality at waste disposal sites is being monitored and the six
monthly report of ground water quality along with data interpretation is given at
Annexure-7.
5. Enhancement of waste utilization to
90%.
Blast Furnace Slag : In-house Slag granulation facilities have already been
installed at Blast Furnace no. 1, 4 & 5. The granulated slag is being sent to
cement plants for production of slag cement. The present BFc Slag utilization is
more than 90% .
SMS Slag : State of the art technologies are adopted in steel making so that the
SMS slag generation rate will be minimized. The SMS slag is being utilized for
Sinter Making through base mix, charged into Blast Furnaces directly to replace
lime stone and also used for pavement making and rail ballast and also used for
reclaiming low lying areas inside plant premises.
Fly Ash : There is no additional fly ash generation after commissioning of
proposed Expansion project as the additional power is being obtained from Top
Recovery Turbine & Power Blowing Station of Blast Furnace No. 5 (36 MW) and
remaining 110 MW power will be purchased from State Grid. As per the present
agreement with NTPC, the joint venture power company NSPCL is managing the
fly ash generated from captive power plant of RSP. The fly ash will be utilized for
construction of new Ash Pond “D”, dyke height raising of Ash Pond “C” and fly
ash will be given to local entrepreneurs for utilization. All the fly ash will be
utilized as per the Fly Ash Notification, 1999, amended in 2003.
6.
Development of Green Belt to cover
33% of the total area in and around
the plant.
RSP has already developed Greenbelt in 2252 Acres of land which is covering
more than 33% of the total area. RSP has planted more than 42.85 lakh trees so
far including 1,44,000 no. of saplings planted during 2015-16
7. Development of Rain water
harvesting systems.
4 no. of Rainwater recharge systems have been constructed and put in operation.
Another two systems are under construction at COB#6.
Annexure-14
21
Annexure-15
22
23
Annexure – 16
Quality of RSP’s finally treated Sewage
(Octobar -March, 2016)
SN. PARAMETER NORM Apr. –
Sept., 15
Oct.,
2015
Nov.,
2015
Dec.,
2015
Jan.,
2016
Feb.,
2016
Mar.,
2016
Oct. –
Mar. ,
2016
% Change
1. pH 6 – 8.5 7.3 – 7.9 7.6 7.8 7.7 8.1 7.8 7.6 7.6 – 8.1 +4.10% (Lower)
+2.53% (Upper)
2. Total Suspended
Solids (TSS) 100 16 - 44 42 48 43 40 55 49 40 - 55
+6.25% (Lower)
+25% (Upper)
3. Chloride as (Cl) 1000 33 - 39 33 39 34 34 32 36 32 - 39 +3.03% (Lower)
0% (Upper)
4. Sulphate as SO4 1000 50 - 65 53 63 67 56 65 63 53 - 67 6% (Lower)
+3.07% (Upper)
5. Free Ammonia 5.0 1.22 –
3.85 2.78 4.24 3.92 3.95 3.06 0.7
0.7 –
4.24
-42.62% (Lower)
+10.12% (Upper)
6. Ammonia as NH3-
N 50
14.4 –
19.2 16.9 25.5 22.2 17.1 20.1 20.8
16.9 –
25.5
+17.3% (Lower)
+32.81% (Upper)
7. Phenol 1.0 0.09 –
0.18 0.14 0.18 0.13 0.12 0.11 0.11
0.11 –
0.18
+22.22% (Lower)
0% (Upper)
8. Cyanide 0.2 0.098 –
0.11 0.11 0.10 0.09 0.09 0.08 0.1
0.08 –
0.11
-18.36% (Lower)
0% (Upper)
9. Bioch. Oxygen
Demand (BOD3) 30 7 - 9 9 9 8 8 11 8 8 - 11
+14.28 % (Lower)
-22.22% (Upper)
10. Chemical Oxygen
Demand (COD) 250 32 - 37 41 40 36 45 85 38 36 - 85
+12.5% (Lower)
+129.7% (Upper)
11. Copper 3.0 0.0132 –
0.0148
0.012
8
0.013
7
0.013
2
0.014
1 0.0152
0.016
2
0.0128 –
0.0162
-3.03% (Lower)
+9.45% (Upper)
12. Zinc 5.0 0.1462 –
0.1508
0.143
0
0.143
8
0.143
1
0.146
8 0.1492
0.150
2
0.1430 –
0.1502
-2.18% (Lower)
-0.39% (Upper)
13. Oil & Grease 10.0 2.0 – 3.2 3 3.5 3 3.25 3.25 5.0 3 - 5 +50% (Lower)
+56.25% (Upper)
14. Boron 2.0 NT NT NT NT NT NT NT NT No change
15. Total Residual
Chlorine 1.0 NT NT NT NT NT NT NT NT No Change
16. Arsenic 0.2 NT NT NT NT NT NT NT NT No Change
17. Cadmium 2.0 NT NT NT NT NT NT NT NT No Change
18. Chromium Cr+6
0.10 NT NT NT NT NT NT NT NT No Change
19. Total Chromium 2.0 0.0024 –
0.0040
0.003
5
0.002
9
0.002
4
0.002
6 0.0028
0.002
5
0.0024 –
0.0029
0% (Lower)
-47.50% (Upper)
20 Lead 0.1 0.0110 –
0.0128
0.010
5
0.012
7
0.013
2
0.012
4 0.0136
0.012
8
0.0105 –
0.0136
-4.54% (Lower)
+6.25% (Upper)
21. Selenium 0.03 NT NT NT NT NT NT NT NT No Change
22. Mercury 0.01 0.0019 –
0.0026
0.002
0
0.002
6
0.002
3
0.001
8 0.0024
0.002
2
0.0018 –
0.0024
-5.26% (Lower)
-7.69% (Upper)
23. Dissolved
Phosphates 5.0
0.04 –
0.05 0.05 0.05 0.04 0.047 0.04 0.04
0.04 –
0.05
0% (Lower)
0% (Upper)
24. Total Kjeladal
Nitrogen 100
8.09 –
12.8 12.4 10.12 10.16 16.9 16.6 21.8
10.12 –
21.8
+25.09% (Lower)
+70.3% (Upper)
25. Nickel 3.0 0.0148 –
0.0162
0.014
1
0.016
2
0.016
8
0.016
2 0.0174
0.017
2
0.0141 –
0.0174
-4.72% (Lower)
+7.40% (Upper)
26. Iron 3.0 2.3 – 2.6 2.8 2.75 2.7 2.75 2.8 2.87 2.7 –
2.87
+17.3% (Lower)
+10.38% (Upper)
27. Nitrates 10.0 1.9 – 3.8 2.8 2.7 3.2 2.9 2.4 3.1 2.4 – 3.2 +26.3% (Lower)
-15.7% (Upper)
% Change is calculated based on Lower & Upper limits of range -- All units are in mg/lit except pH
24
Annexure-17
Rourkela Steel Plant
RSP’s CSR Initiatives during 2015-16
Bringing cheers to the most marginalized local stake holders in and around Steel Plant is the main
objective of RSP which is being fulfilled through CSR activities. RSP established a separate department
called “CSR” for carrying out various activities under Corporate Social Responsibility. The main focus of CSR
activities are on,
A) Education
B) Infrastructure
C) Health
D) Support for disabled/under privileged
E) Income generation & livelihood
F) Water supply and sanitation
G) Sports and culture
H) Women empowerment
The different developmental activities taken up under different heads are,
1. EDUCATION:
• The Akshaya Patra Project, Rourkela, a CSR endeavour of RSP regarding hygienic and nutritious mid-day
deals for students, continued to supply hygienic mid-day meals to schools in Rourkela Municipality, Bisra
Block & Lathikata Block.
• Learn to Read (L2R), a program to promote primary education through innovative learning techniques
operated in 100 schools of Rourkela in association with District Administration.
• 11 no. of tribal students from peripheral areas of RSP have been sponsored for free education at Kalinga
Institute of Social Sciences (KISS), Bhubaneswar.
• “Deepika Ispat Sikshya Sadan”, a special school functioning for underprivileged children of Rourkela and
neighbouring area (Class-1 to 10) with free education, uniform, educational kits, books & mid-day
refreshments. Presently, 486 students are enrolled in the school.
• Annual installment Cheques under the scheme of Financial Assistance for Professional Studies has been
provided to 20 students from peripheral areas and to 16 students for 2015-16.
• 200 scholarships given to underprivileged students of peripheral areas in Oct., 2015 for the year 2014-15.
• 1749 no. of students have been selected for the Merit Based Cash Award for the year 2015-16.
25
2. INFRASTRUCTURE
• New Barrack on First Floor at Reserve Police Line, Panposh was inaugurated by IG of Police(WR) on
22.12.2015.
• Medical Attendant Rest Shed at Rourkela Govt. Hospital, Rourkela was inaugurated by ED I/c, RSP on
20.02.2016.
• Parashara Mandap at Ved Vyas (a heritage site) was inaugurated by ED I/c, RSP on 10.03.2016.
• Construction of road to Luakera/OMFED has been completed.
• Improvement of road connecting Tangarpalli & Modern India area to NH-143 completed.
• Construction of shed & drainage system at Deepika Ispat Sikhya Sadan, Sector-4 completed.
• Construction of Entry gate of Rourkela District Police Office has been done.
• Construction of Caretaker’s Block at Beginners’ Academy completed.
• Construction of bituminous road at Jhandapahad RS Colony has been completed.
• Construction of base portion of road at Dandiapali has been completed.
• Construction of boundary wall and renovation work at Burial ground, Hamirpur is completed.
• Construction of culvert at Dehury Basti done.
• Sinking/repair of tube wells in slums areas of Rourkela
• The following infrastructural development activities are under progress:
• Construction of Health Center at Telijore
• Construction of new gynaec. ward(1st
Floor) at RGH, Rourkela.
• Construction of kennel, OT & isolation ward at Govt. Veterinary Hospital, Rourkela
• Construction of Ushra Mandira Road
3. HEALTH
• Free bi-weekly medical aid centres operated in 34 peripheral locations (i.e. 68 camps a week). Total no.
of patients treated during this year is 99866.
• Free health centres operated at Ispat Sanjeevani, Sector-6; Chikatmati Village & Jalda RS colony six days a
week. Total no. of patients treated is 29508.
• The following specialised projects, for providing free treatment/surgical procedures for targeted persons,
are continuing at IGH.
• Project Sunayana for treatment of vision impaired. Patients operated 41.
• Project Sushruti for treatment of hearing impaired. Total 12 persons operated.
• Project Sneha for Leprosy patients.
• Project Akshay for tuberculosis. Persons treated 253.
• Project Surabhi for women with gynaecological disorders. Persons treated 15.
• Project Swabalamban for persons with cleft lip, clubbed feet, hair lip, congenital cataract disorders. Total
6 persons benefited.
• Project Charaka for general surgical services. Total 51 persons treated.
26
• Single day multidisciplinary medical camps were organized at 5 locations, i.e. Ispat Fertilizer Health Center
(Sector-22), Jalda High School (Lathikata), Chandiposh Project UP School(Kuarmunda), Panchayat High
School Teterkela(Nuagaon) and Manko G.P. High School,Barsuan(Bisra). Medical Specialist coverage was
given in disciplines such as Paediatrics, Medicines, Surgery, Ophthalmology, Dermatology, ENT,
Gynaecology, etc. 2642 patients were treated in these camps.
• Health promotional activities are continuing at Chutiatola village and for slum areas in the township
periodically through Deepika Mahila Sanghati.
• 2446 persons benefited from Reproductive & Child Health (RCH) and Family Welfare (FW) activities at IGH.
• Mortuary cabinets for RGH & IGH has been provided.
• Ambulances were provided to the Puri District Administration.
• The Ispat Drustidaan Eye Bank has started operating at Ispat General Hospital.
4. SUPPORT FOR THE DISABLED/ UNDERPRIVILGED:
• Free monthly camps were conducted for Community Based Rehabilitation of physically/ mentally
challenged persons at Bondamunda, Jalda, Kuarmunda and Kalunga.
• Mid Day Meals provided through Akshay Patra Foundation (fully sponsored by RSP) continued to
Radhakrishna Drustihin Vidyalaya, Lathikata; Home & Hope, Asha, Rourkela and Sovaniya Sikhyashram,
Lathikata, in addition to the Deepika Ispat Sikhya Sadan.
5. INCOME GENERATION & LIVELIHOOD:
• Distribution of chicks under Backyard Poultry
OPOLFED
• Under employability skills enhancement programs in health
sector, the training programs conducted at IGH included
the followings:
o Medical Attendant Training
o Advanced Specialised Nursing Training
o Advanced Specialised Physiotherapy Training
o Audiology & speech therapy Training
o Anaesthesia/OT assistant Training
o Data entry operator/Medical transcription training
o Hospital administration training
6. WATER SUPPLY & SANITATION :
• Comprehensive Water & Sanitation Project:
• First phase of the project has been completed in five peripheral villages
Ushra Colony, Baniguni & Jagdishpur. Total 621 households are benefiting in these villages.
• In the second phase, 12 Model Steel Village
Sanitation Facility in coming three years. Work is in progress in Bankibahal, Chikatmati A & B, Laing
Colony and Kapatmunda villages.
• In the third phase, under Mission project 20 villages in Kuarmunda Blo
the project in coming three years. Work is in progress in ten villages.
• Under Swachh Vidyalaya Abhiyan, 247 no. of toilets as per Ministry of Human Resource Development
(MHRD) department have been constructed in Rourkela Munic
Gurundia Block area.
• Additionally 81 no. of toilets have been taken up for various schools of Bisra Block and Rourkela
Municipality area.
• Solar powered drinking water system at Jaidega has been installed.
INCOME GENERATION & LIVELIHOOD:
Distribution of chicks under Backyard Poultry project to 25 households in Jamsera village through
Under employability skills enhancement programs in health
sector, the training programs conducted at IGH included
Medical Attendant Training
Advanced Specialised Nursing Training
Advanced Specialised Physiotherapy Training
Audiology & speech therapy Training
Anaesthesia/OT assistant Training
Data entry operator/Medical transcription training
Hospital administration training
WATER SUPPLY & SANITATION :
Sanitation Project:
First phase of the project has been completed in five peripheral villages –
Ushra Colony, Baniguni & Jagdishpur. Total 621 households are benefiting in these villages.
In the second phase, 12 Model Steel Villages of RSP have been identified for taking up Water &
Sanitation Facility in coming three years. Work is in progress in Bankibahal, Chikatmati A & B, Laing
Colony and Kapatmunda villages.
In the third phase, under Mission project 20 villages in Kuarmunda Block are to be covered under
the project in coming three years. Work is in progress in ten villages.
Under Swachh Vidyalaya Abhiyan, 247 no. of toilets as per Ministry of Human Resource Development
(MHRD) department have been constructed in Rourkela Municipality, Bisra Block, Nuagaon Block and
Additionally 81 no. of toilets have been taken up for various schools of Bisra Block and Rourkela
Solar powered drinking water system at Jaidega has been installed.
27
project to 25 households in Jamsera village through
– Chutiatola, Dumerjore,
Ushra Colony, Baniguni & Jagdishpur. Total 621 households are benefiting in these villages.
s of RSP have been identified for taking up Water &
Sanitation Facility in coming three years. Work is in progress in Bankibahal, Chikatmati A & B, Laing
ck are to be covered under
Under Swachh Vidyalaya Abhiyan, 247 no. of toilets as per Ministry of Human Resource Development
ipality, Bisra Block, Nuagaon Block and
Additionally 81 no. of toilets have been taken up for various schools of Bisra Block and Rourkela
28
7. SPORTS & CULTURE:
• SAMVARDHAN (Rural Sports):
• The Inter Block Semifinal & Final matches (Men’s Football) were conducted during 25-27 Sept., 2015 at
Ispat Stadium, Rourkela where 8 village teams-Men (the Champion & Runners Up teams selected in
the four Block level tournaments) and 4 village teams-Women participated.
8. WOMEN EMPOWERMENT :
• Handloom Centre: Handloom training is continuing at the Handloom Centre, Sector-2. The girls from
peripheral areas are being trained in identifying yarn, separation of hank, finding & joining loose ends,
usage of Chatta & Asari, Bobbin & Charkha, Bobbin machine, Warping Machine, starching, reed joining,
sizing, dyeing, weft lining, reed fitting in looms, weaving, badhi preparation, tie & dye, weaving. The
trainees are now able to weave handkerchieves, bedsheets, and different types of fabrics including
sarees.
• Project Kishori (Science & Technology Empowerment of village women): The project is continuing in 50
peripheral villages. 50 Women Resource Centres have been created. 12 training programs in different
modules such as leadership, group management, training methodology & evaluation artificial jewellery,
bamboo crafts, mushroom cultivation, handicrafts, paper crafts health and hygiene, women’s rights,
land and water management, Common Facility Centre Orientation etc. were conducted for the
beneficiaries.
• Different technologies for promoting group and individual enterprises like Puffed Rice Mills, Chow
making, Food Processing, Arts and Crafts, Goat Farming, Tent House, Sanitary Napkin have been
operational in villages.
• The products of WRCs and Handloom Centre were put up for exhibition-cum-sale in Pallishree Mela-
2015 at Rourkela.
• Annual Workshops were conducted on 23rd
& 29th Feb. 2016 whereby the representatives from WRCs
& RSP & Block Officers were present.
29
• A White Phenyl Production Center has been established at Deepika Mahila Jagruti Sansthan, Sec-2 in
September, 2015.
• A low cost Sanitary Napkins Production Center has been established at Deepika Mahila Jagruti
Sansthan, Sec-2 in April, 2015.
9. AWARDS & ACCOLADES:
• RSP was conferred with the prestigious Think CSR Leadership Award-2015 at Bhubaneswar, for the third
year in a row.
• RSP bagged the prestigious OTV CSR Award-2015 at Bhubaneswar, under Water & Sanitation category.
• RSP bagged the prestigious Greentech CSR Gold Award-2015 at Hyderabad, for its outstanding
contributions in the field of CSR.
• RSP was felicitated by the Koshala Horizon group of newspapers in a program held at Rourkela in October,
2015, for RSP’s outstanding contributions in the field of CSR.
• The Times of India Award for Trendsetters in CSR conferred at Bhubaneswar in 2015.
11. MISCELLANEOUS :
• A Baseline study, perception study & need assessment study is underway through NABCONS to help
structure future CSR projects.
• 2 lakhs saplings were distributed among people and planted in the peripheral areas.
• Plantation of 35000 saplings in an open area near Vedvyas has been taken up through Forest
Department.
• Vehicles have been provided to Puri Police for public benefit.
• Awards under Employees’ Volunteerism scheme conferred on 15th
August 2015 under group and
individual categories.
• A web link for CSR has been provided on RSP portal.
30
Annexure-18
Special Noise Monitoring at Ambient Air Stations at Ground Level (Octobar -March, 2016)
LOCATION Min. / Max Noise Level in dB(A)
EED Building
Min. 71.4
Max. 71.8
RDCIS Building
Min. 72.2
Max. 72.8
PMPH Building
Min. 72.4
Max. 73.7
BOD Building
Min. 73.1
Max. 73.9
TOP#2 Admn. Building
Min. 73.3
Max. 74.2
OBBP Admn. Building
Min. 72.9
Max. 73.7
Norm 75 dB(A)
31
Annexure-19
Work zone dust special monitoring (Octobar -March, 2016)
SN. Department Location of monitoring Date of
Monitoring
PM10 Dust
concentration in
mg/m3
Noise
dB(A)
1.
Coke Oven
Battery#6
Ram car side 22/01/2016 1.762 80
2. Guide car side 22/01/2016 0.752 71
3. Infront of Control room on
road 23/01/2016 1.9241 74
4. CDCP area 23/01/2016 0.893 80
5. COB#6 oven top 21/01/2016 0.544 76
6.
Coke Oven
Battery#4
Ram car side 10/02/2016 2.273 81
7. Guide car side 10/02/2016 2.892 74
8. Quenching tower area 11/02/2016 2.974 80
9. Oven top 11/02/2016 3.932 81
10.
Blast
Furnace#5
Cast House during tapping
-- SMS#2 side 08/01/2016 2.216 75
11. Cast House during tapping
– SP#2 side 08/01/2016 2.542 74
12 Entrance to Cast House 08/01/2016 1.182 73
13 Sintering
Plant#3 Sinter machine floor 16/02/2016 2.893 68
32
Annexure-20
Expenditure on various Pollution Control Systems installed in different plant units
SN. Department Pollution Control Equipment installed Expenditure in Rs.
Lakhs
1.
Coke Oven Battery#6
Land Based Pushing Emission Control
System
44000
2. Multi Cyclone and Bag Houses for CDCP
3. Dust suppression system in Wagon Tippler
4. Wet fog dust suppression system in coke
handling system
5. Zero leak doors
6. HPALA system and onmain charging
7. Door and Door frame cleaning machines
8. H2S recovery system
9. Heat recovery in CDCP for power generation
through Back Pressure Turbine.
10.
Sintering Plant#3
Process ESPs – 2 units
4700 11. Plant De-dusting ESP
12. Bag houses for lime unit
13. Bag house for granulator
14.
Blast Furnace#5
Cast House De-fuming systems - 2 no. of
Electro Static Precipitators
8000
15. Stock House de dusting system – ESP
16. Wet fog dust suppression system
17. Dust catcher
18. Wet scrubber
19. Clarifiers – 2 nos.
20. Belt press systems – 2nos.
21.
BOF#3 & Caster#3 in
Steel Melting
Shop#2
Dog House with 2 no. of ESPs
12000
22. 2 no. of Bag Houses for LHF#2A & #2B
23. ESP for LHF#3
24. Bowl classifier
25. Clarifiers
26. Belt press systems
33
SN. Department Pollution Control Equipment installed
Expenditure in Rs.
Lakhs
27.
New Plate Mill
Scale pit with Oil skimmers
10
28. Sedimentation tank with Oil skimmer – 2
sets
29. Pressure Filters
30. Clarifloculator
31. Sludge drying bed – 2 compartments
32. Calcining Plant#2
Expansion Bag Houses – 6 nos. 10
33. OBBP Expansion Dry fog dust suppression systems 500
Total 61600
34
Annexure-21
List of ESPs installed in different departments and PG Test Status
SN. ESP located at PG Test carried out Efficiency
1) Sintering Plant#3 – Process ESP Yes 99.9%
2) Sintering Plant#3 - Plant Dedusting ESP Yes 99.8%
3) Blast Furnace No.5 – Cast House
Defuming system – 2 nos. Yes 99.8%
4) Blast Furnace No.5 – Stock House Yes 99.6%
5) Captive Power Plant#1 – ESP provided to
MP Boiler#3 Yes 99.6%
6) Captive Power Plant#1 – ESP provided to
HP Boiler#5 Yes 99.5%
7) Captive Power Plant#1 – ESP provided to
HP Boiler#6 Yes 99.5%
35
Annexure-22
Microfine dust generation from ESPs of Expansion Project
1) SP#3 Process ESPs -- 30 TPD
2) SP#3 Plant de-dusting ESP – 15 TPD
3) BFc Stock House ESP -- 15 TPD
4) BFc Cast House ESPs -- 15 TPD
5) SMS#2 LHF#3 ESP – 5 TPD
6) SMS#2 Dog House ESP – 20 TPD
Total dust generation -- 100 TPD
36