Post on 21-Apr-2018
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Service Parts List
Models PC8000
PC8001
30-B92-10 Rev D
P. Robertson November 2013
P. Robertson June 2013
Battery Powered AC System
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IMPCO Technologies Canada Inc.
www.impcotechnologies.com
Models covered by this publication Model # Description
PC8000 ClearSky Battery Powered AC Unit
PC8001 ClearSky Battery Powered AC Unit with Shore Power
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Table of Contents
Contents Evaporator ................................................................................................................................................ 1
Evaporator/ Compressor Box .................................................................................................................... 3
Compressor Box Internal Components ..................................................................................................... 4
Wiring Harnesses ...................................................................................................................................... 5
Hoses and Fittings ..................................................................................................................................... 6
Venting, Accessories, Controls .................................................................................................................. 7
Labels, Electrical ........................................................................................................................................ 8
Optional Equipment, Shore Power ........................................................................................................... 9
Optional Equipment, Hotel Power .......................................................................................................... 10
Optional Equipment, Battery Boxes, Batteries ....................................................................................... 11
Optional Equipment, Start Assist, Heater ............................................................................................... 12
Numeric Index ......................................................................................................................................... 13
1
Evaporator
# Part Number Description
1 55-B40-06 EVAPORATOR AIR DIFFUSER VENT
2 55-B40-07 EVAPORATOR HSG FRONT COVER
3 55-B40-08 EVAPORATOR HOUSING
4 55-B50-01 EVAP. ANTI-ICE THERMOSTAT
5 55-B50-02 EVAPORATOR FAN ASSEMBLY
6 55-B50-03 EVAPORATOR CORE
5
3
4
6
2
1
Evaporator
2
Condenser
# Part Number Description
1 55-B60-03 For all units with
Diamond Plate
Cover
CONDENSER/BRACKET ASSY
2 55-B60-02 CONDENSER FAN
3 30-B20-01 COVER, CONDENSER BRACKET (Diamond Plate)
4 30-B20-08 MESH ASSEMBLY
5 55-B60-00 CONDENSER ASSEMBLY (DIAMOND PLATE COVER AND MESH NOT
INCLUDED)
55-B60-10 CONDENSER INSTALL KIT (NOT SHOWN)
6 55-B88-21
55-B88-22
For all units with a
Black Condenser
BRKT MOUNTS CONDENSER
BRACKET TILT CONDENSER
7 55-B88-40 HOUSING CONDENSER
8 55-B88-10 COIL CONDENSER
9 55-B35-20 FAN CONDENSER
55-B88-00 CONDENSER COMPLETE (INCLUDES ITEMS 6, 7, 8 AND 9)
2
3
7
6
8
9
6
4
1
Condenser
5
3
Evaporator/ Compressor Box
# Part Number Description
1 55-B50-00 EVAP. ASSY W/ MOUNTING KIT
2 55-B55-00 COMPRESSOR BOX ASSY
3 55-B55-05 COMPRESSOR BOX COVER
55-B55-20 COMPRESSOR BOX INSTALL KIT (not shown on exploded views)
Evaporator/ Compressor Box
2 1
3
4
Compressor Box Internal Components
# Part Number Description
1 55-B55-01 REFRIGERANT PRESSURE SWITCH
2 55-B55-02 COMPRESSOR ECU,12VDC
3 55-B55-03 COMPRESSOR BOX BASE
4 55-B55-04 COMPRESSOR ASSY, TWIN 12V (w/ Copper Lines)
5 55-B55-06 COMPRESSOR BOX VENT FAN
6 55-B55-07
55-B55-08
COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A DIAMOND
PLATE CONDENSER
COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A BLACK
CONDENSER
4
2
6
5
3
1
Compressor Box Internal Components
5
# Part Number Description
1 55-B30-01 TEMP. PROBE W/ CABLE (10’ 10” (3 m) long)
2 55-B30-02 POWER CABLE (App. Module to Evaporator - 16’ 5” (5 m) long)
3 55-B30-03 POWER CABLE (Battery to Compressor ECU - 16’ 5” (5 m) long)
4 55-B30-04 POWER CABLE (App. Module to Condenser - 16’ 5” (5 m) long)
5 55-B30-05 COMPRESSOR CABLE SET (Internal Connections)
6 55-B30-06 POWER CABLE (Battery to Application Module - 16’ 5” (5 m) long)
7 55-B30-07 COMM. CABLE, DISPLAY (Application Module to Control/Display)
55-B30-08 CONDENSER FAN CABLE ADAPTER FOR, BLACK CONDENSER
Wiring Harnesses
1
2
3
4 5
6
7
Wiring Harnesses
6
# Part Number Description
1 55-B20-01 REFRIGERANT LINE,G6 (LIQUID - 13’ (4 M) LONG)
2 55-B20-02 REFRIGERANT LINE,G8 (GASEOUS - 23’ (7 M) LONG)
3 55-B20-03 SLEEVE, INSULATION (GASEOUS REFRIGERANT LINE – 23’ (7 M) LONG)
4 55-B20-11 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “IN”, CONDENSER “IN”, BLACK CONDENSER)
5 55-B20-12 FITTING W/ CLAMP , STRAIGHT - G6 LINE (CAPILLARY TO DRIER/FILTER)
6 55-B20-14 FITTING W/ CLAMP , STRAIGHT - G8 LINE (EVAPORATOR “OUT”)
7 55-B20-13 FITTING W/ CLAMP , 90° - G6 LINE (CONDENSER “OUT”)
8 55-B20-15 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “OUT” AND CONDENSER “IN” DIAMOND PLATE
CONDENSER)
9 55-B35-01 TUBE, DOUBLE CAPILLARY (COPPER - WITH DRIER/FILTER)
Hoses and Fittings
1 2 3
4
5 6
7 8 9
Hoses and Fittings
7
Venting, Accessories, Controls
# Part Number Description
Not Shown 30-B73-10 CLEARSKY INTERLOCK HARNESS
1 55-B25-02 WIRELESS REMOTE CONTROL
2 55-B25-10 CONTROL/DISPLAY - PCB
3 55-B40-02 SAFETY GRATE, COOLING DUCT (COOLING DUCT)
4 55-B40-03 FLANGE, COOLING DUCT (COOLING DUCT)
5 55-B40-04 DUCT CLAMPS, METAL
6 55-B40-05 AIR GRILL, BLACK PLASTIC
7 55-B45-01 COOLING DUCT, FLEXIBLE
8 26-092-02K RELAY 12VDC WEATHERPROOF
Venting, Accessories, Controls
7
5 6
3 2 1 4
8
8
Labels, Electrical
# Part Number Description
1 26-B20-02 FUSE HOLDER, BOLTON ,HI-AMP
2 26-B20-03 FUSE,BOLTON,200A
3 26-B20-04 AUXILIARY BATTERY ISOLATOR
4 26-B20-17 LUG #2 AWG, FLEX CONDUCTOR
5 30-B20-06 LABEL, CONDENSER COVER (DIAMOND PLATE CONDENSER)
6 37-B40-01 GROMMET,RUBBER,3/4" ID
7 55-B50-04 EVAPORATOR LABEL, CLEARSKY
1
2
3 4
6
5
7
Labels, Electrical
9
Optional Equipment, Shore Power
# Part Number Description
Not shown PGB800 SHORE POWER CLEARSKY KIT
1 29-B18-10 BATTERY CHARGER 70A, 14.7VDC
2 29-032-20 RECEPTACLE SHORE POWER, CLEARSKY COMP
Not shown 29-B14-00 BRACKET, RECEPTACLE CHROME
Not shown 29-B35-00 CABLE ASSY SH POWER KIT
1
2
Optional Equipment and Accessories Shore Power
10
Optional Equipment, Hotel Power
# Part Number Description
PGB100 KIT, HOTEL POWER
1 26-B20-00 INVERTER W GFCI,1000W,MODIFIED
2 26-B20-02 FUSE HOLDER, BOLTON, HI-AMP
3 26-B20-17 LUG #2 AWG, FLEX CONDUCTOR
4 26-B20-25 FUSE, BOLT ON,150 AMP
Not Shown 26-B20-15 WELDING CABLE,2 AWG, RED (purchase by meter)
Not Shown 26-B20-16 WELDING CABLE,#2 AWG, BLACK (purchase by meter)
Optional Equipment and Accessories Hotel Power
3
4
2
1
11
Optional Equipment and Accessories Battery Boxes, Batteries
Optional Equipment, Battery Boxes, Batteries
# Part Number Description
1 PGB106 BATT. BOX 2X2 SIDE MNT. W HW
2 26-B27-01 FRAME RAIL BATTERY BOX
3 PGB104 4 BATTERY STACK PACK BOX
4 PGB107 4 BATTERY SIDE PACK
Not Shown 26-B26-20 NO DRILL MOUNTING KIT
Not Shown 26-B20-01 BATTERY, DEEP CYCLE - AGM31
1 2
3
4
12
Optional Equipment and Accessories Start Assist, Heater
Optional Equipment, Start Assist, Heater
# Part Number Description
Not shown PGB801 KIT, START ASST, CLEARSKY APU
1 30-540-04 AIR HEATER AIR TOP 2000 ST
1
13
Numeric Index
Part # Description Page
26-B20-00 INVERTER W GFCI,1000W,MODIFIED 10
26-B20-01 BATTERY, DEEP CYCLE - AGM31 11
26-B20-02 FUSE HOLDER, BOLTON ,HI-AMP 8
26-B20-02 FUSE HOLDER, BOLTON, HI-AMP 10
26-B20-03 FUSE,BOLTON,200A 8
26-B20-04 AUXILIARY BATTERY ISOLATOR 8
26-B20-15 WELDING CABLE,2 AWG, RED (purchase by meter) 10
26-B20-16 WELDING CABLE,#2 AWG, BLACK (purchase by meter) 10
26-B20-17 LUG #2 AWG, FLEX CONDUCTOR 8
26-B20-17 LUG #2 AWG, FLEX CONDUCTOR 10
26-B20-25 FUSE, BOLT ON,150 AMP 10
26-B26-20 NO DRILL MOUNTING KIT 11
26-B27-01 FRAME RAIL BATTERY BOX 11
26-092-02K RELAY 12VDC WEATHERPROOF 7
29-032-20 RECEPTACLE SHORE POWER, CLEARSKY COMP 9
29-B14-00 BRACKET, RECEPTACLE CHROME 9
29-B18-10 BATTERY CHARGER 70A, 14.7VDC 9
29-B35-00 CABLE ASSY SH POWER KIT 9
30-540-04 AIR HEATER AIR TOP 2000 ST 12
30-B20-01 COVER, CONDENSER BRACKET (Diamond Plate) 2
30-B20-06 LABEL, CONDENSER COVER (DIAMOND PLATE CONDENSER) 8
30-B20-08 MESH ASSEMBLY 2
30-B73-10 CLEARSKY INTERLOCK HARNESS 7
37-B40-01 GROMMET,RUBBER,3/4" ID 8
55-B20-01 REFRIGERANT LINE,G6 (LIQUID - 13’ (4 M) LONG) 6
55-B20-02 REFRIGERANT LINE,G8 (GASEOUS - 23’ (7 M) LONG) 6
55-B20-03 SLEEVE, INSULATION (GASEOUS REFRIGERANT LINE – 23’ (7 M) LONG) 6
55-B20-11 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “IN”, CONDENSER “IN”,
BLACK CONDENSER)
6
55-B20-12 FITTING W/ CLAMP , STRAIGHT - G6 LINE (CAPILLARY TO DRIER/FILTER) 6
55-B20-13 FITTING W/ CLAMP , 90° - G6 LINE (CONDENSER “OUT”) 6
55-B20-14 FITTING W/ CLAMP , STRAIGHT - G8 LINE (EVAPORATOR “OUT”) 6
55-B20-15 FITTING W/ CLAMP , 90° - G8 LINE (COMPRESSOR “OUT” AND CONDENSER
“IN” DIAMOND PLATE CONDENSER)
6
55-B25-02 WIRELESS REMOTE CONTROL 7
55-B25-10 CONTROL/DISPLAY - PCB 7
55-B30-01 TEMP. PROBE W/ CABLE (10’ 10” (3 m) long) 5
55-B30-02 POWER CABLE (App. Module to Evaporator - 16’ 5” (5 m) long) 5
55-B30-03 POWER CABLE (Battery to Compressor ECU - 16’ 5” (5 m) long) 5
55-B30-04 POWER CABLE (App. Module to Condenser - 16’ 5” (5 m) long) 5
55-B30-05 COMPRESSOR CABLE SET (Internal Connections) 5
55-B30-06 POWER CABLE (Battery to Application Module - 16’ 5” (5 m) long) 5
55-B30-07 COMM. CABLE, DISPLAY (Application Module to Control/Display) 5
Numeric Index
14
55-B30-08 CONDENSER FAN CABLE ADAPTER FOR, BLACK CONDENSER 5
Part # Description Page
55-B35-01 TUBE, DOUBLE CAPILLARY (COPPER - WITH DRIER/FILTER) 6
55-B35-20 FAN, CONDENSER 2
55-B40-02 SAFETY GRATE, COOLING DUCT (COOLING DUCT) 7
55-B40-03 FLANGE, COOLING DUCT (COOLING DUCT) 7
55-B40-04 DUCT CLAMPS, METAL 7
55-B40-05 AIR GRILL, BLACK PLASTIC 7
55-B40-06 EVAPORATOR AIR DIFFUSER VENT 1
55-B40-07 EVAPORATOR HSG FRONT COVER 1
55-B40-08 EVAPORATOR HOUSING 1
55-B45-01 COOLING DUCT, FLEXIBLE 7
55-B50-00 EVAP. ASSY W/ MOUNTING KIT 3
55-B50-01 EVAP. ANTI-ICE THERMOSTAT 1
55-B50-02 EVAPORATOR FAN ASSEMBLY 1
55-B50-03 EVAPORATOR CORE 1
55-B50-04 EVAPORATOR LABEL, CLEARSKY 8
55-B55-00 COMPRESSOR BOX ASSY 3
55-B55-01 REFRIGERANT PRESSURE SWITCH 4
55-B55-02 COMPRESSOR ECU,12VDC 4
55-B55-03 COMPRESSOR BOX BASE 4
55-B55-04 COMPRESSOR ASSY, TWIN 12V (w/ Copper Lines) 4
55-B55-05 COMPRESSOR BOX COVER 3
55-B55-06 COMPRESSOR BOX VENT FAN 4
55-B55-07 COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A
DIAMOND PLATE CONDENSER
4
55-B55-08 COMPRESSOR APPLICATION MODULE W/ CLAMP FOR UNITS WITH A
BLACK CONDENSER
4
55-B55-20 COMPRESSOR BOX INSTALL KIT (not shown on exploded views) 3
55-B60-00 CONDENSER ASSEMBLY (DIAMOND PLATE COVER AND MESH NOT INCLUDED) 2
55-B60-02 CONDENSER FAN 2
55-B60-03 CONDENSER/BRACKET ASSY 2
55-B60-10 CONDENSER INSTALL KIT (NOT SHOWN) 2
55-B88-00 CONDENSER COMPLETE (INCLUDES ITEMS 6, 7, 8 AND 9) 2
55-B88-10 COIL CONDENSER 2
55-B88-21 BRKT MOUNTS CONDENSER 2
55-B88-22 BRACKET TILT CONDENSER 2
55-B88-40 HOUSING CONDENSER 2
PGB100 KIT, HOTEL POWER 10
PGB104 4 BATTERY STACK PACK BOX 11
PGB106 BATT. BOX 2X2 SIDE MNT. W HW 11
PGB107 4 BATTERY SIDE PACK 11
PGB800 SHORE POWER CLEARSKY KIT 9
PGB801 KIT, START ASST, CLEARSKY APU 12