SCS – A world of possibilities

SCS SYSTEM

The Evolution of Building Technology

•Unique pre-engineered custom-made lost-in-place formwork system consisting of Modular Wall Formwork Panels.

•Components of SCS System

Fiber Cement Board

Light Gauge Galvanized Steel Studs

Reinforced Concrete

Expanded Polystyrene

FORM-A-WALL is a permanent form work comprising of galvanized steel stud framing and fiber cement board, that serves as a finish wall surface. When filled with concrete forms a monolithic structural bearing wall and shear wall.

112162112162

ThicknessThickness Height (mm)Height (mm)

Width (mm)Width (mm)

2440,2745,2850,40502440,2745,2850,4050

min 153 to 1220 maxmin 153 to 1220 max

Standard SizesStandard Sizes

Typical Section Custom made sizes can be arrangement to suit any design requirements.

Components

BEAM FORMS

COLUMN FORMS

FORM-A-WALL

BEAM AND COLUMN FORMS

- Whenever required, beams and columns forms can be Pre-manufactured to any size to suit design

requirements.

Components

THERMA-WALL - 6” Thk wall with insulation on External side. Used for extreme temperatures regions.

INSULATION

INTERNAL SIDE

FIBER CEMENT BOARD

EXTERNAL SIDE

Components

- Form-a-wall Panel is then slide into starter bars and rest vertically on the bottom track after which, check for plumpness and provide diagonal bracing to hold the panel temporarily.- Screw panel on the bottom tracks.

Metal bracing

Installation:

- Completed ground floor wall panels with optional metal door and window jambs.

- Upon completion of panel installation, electrical and sanitary rough-ins that goes into the wall should be in placed before pouring concrete.

- Additional horizontal reinforcements are placed inside the panel at an interval of 340mm on centers. (As per code requirements)

- Pouring of concrete are done in intervals of 300mm per layer with Slump ratio equivalent to 7.

Installation:

PVC CONDUIT

-No Chipping required for conduit and utility boxes inside the walls.-Conduits are slide into the panel before pouring concrete. Cut appropriate opening for utility box.

- Placing of electrical conduit into the wall.

Integration with other services:Electrical Conduits

Same procedure with electrical conduits, pipes are slid into the panels and cut appropriate holes for connection to bathroom fixture.

PVC PIPE

FAUCET

Integration with other services:Plumbing Lines

ROOF TRUSS TO WALL DETAIL

- Roof truss are anchored on the wall by welding anchor bar into the embedded angle bar on top of the panel.

1”ANGLE BARS

METAL TRUSS

WALLPANEL

XX XXX

J-BARS

Installation:

- Recessed panel edges assures seamless finish.

- Apply initial coat of jointing compound on the recessed edge, then attach the mess tape and set dry before putting a final coat .- Level excess jointing compound using fine grain sandpaper.

Mesh Tape

Joint Compound

Form-a-wall Panel

Installation:Panel Jointing

Drawing Details:Typical Corner Connection Detail

Drawing Details:Typical T-Joint Connection Detail

Drawing Details:Typical Wall Panel To Slab Connection Detail

12mm THK GYPSUM BOARDCEILING ON GALVANIZEDMETAL FURRING.

- Metal ceiling joist at ground level.

Integration with other services:False Ceiling

USP

Our USPs…•PROVEN SYSTEM : Tried and tested, established in several countries

•SPEED : Walls erected in at least 1/3 rd less the time compared to conventional construction

• QUALITY: Plumb, line and level, proper edges, no cracks or defects

• DURABILITY: Earthquake resistant

• NO BRICKWORK : No worry about brickwork quality, soaking in water, mortar, shortage of good masons

• NO PLASTERING : No messy mixing at site, workmanship issues, curing, repairing cracks

•TECHNICAL SUPPORT : Full back-up engineering and structural design support

Advantages & Benefits:

1. Speedier “Design Execution” phase in project execution

2. Elimination of tedious, time-consuming manpower intensive processes

3. High quality James Hardie fibre cement boards guarantee long life of the structure

A. Faster return on capital invested

B. Lower dependency on unorganized labor & increased reliability on completion schedules

C. Reduced maintenance / repairs

Advantages & Benefits:

4. Inlaid plumbing & electrical lines, superior quality finish surface eliminates plastering

5. Bill of quantities defined before start of work

6. Thinner walls but as strong as those made from conventional methods

D. Faster availability of super structure for finishing & other value addition works

E. Better predictability of costs & hence better control

F. Increased floor area

Target market segments – advantages for specific applications

•Low rise buildings

Apartments

Villas

Hotels

Commercial Buildings

Malls etc.

•Can be used for high rise building also with a slight modification in the wall design.

APPLICATIONS

ProjectPhotographs

Wood grained elevation features

Completed buildings – High end Resort houses

Completed building – Luxury Houses and Villas

Completed buildings – Villa Complexes

Completed buildings – Farm Houses

Completed buildings – Resort Housing

Wood grained elevation features

SCS – From Villas to Commercial Buildings, Apartments and High Rises

Sterling Low Cost Affordable housing in the Philippines

Sterling in the Middle East - Qatar

Over 350 high quality luxury duplex villas built

SCS MODULAR Systems – Cost Effective, Relocatable, Flat-Pack System

Steel Decking SlabSteel Decking Slab

PRECAST SLABS

Elevation features incorporated during panel manufacturing

SCS IN INDIA

• Current Projects

TUSCANY TERRACES

TT- Mockup TT- Mock upTT- Mock up

Current projects

TUSCANY TERRACES

TUSCANY TERRACES

TUSCANY TERRACES

WARAI WOODS CHALET

WARAI WOODS CHALET

WARAI WOODS CHALET

TANAJI MALUSARE CITY

TANAJI MALUSARE CITY

PRESENT STATUS OF CLUSTER 1

Manufacturing Facility

Manufacturing facility

Manufacturing Facility

Global Operations

INDIAPHILIPPINES

QATAR

AUSTRALIA

INDONESIA

ARMENIA

VIETNAM

Thank You…………