Post on 14-Apr-2018
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Schaeffler Group
Industriestrae 13
91074 Herzogenaurach
Germany
E-mail: Info@de.ina.com
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The Schaeffler Group has manufacturing plants,engineering offices and sales companiesat more than 180 locations worldwide.
Schaeffler regions
Europe >
North America >
South America >
Asia/Pacific >
Eastern Europe/
Middle East >
The Schaeffler Group is managed as an integrated
unit, across corporate and national boundaries .
Group-wide functions and standardized processes
ensure consistent, quick decisions. Sales agencies
and companies in all markets guarantee customer
proximity. A closely-linked network of manufacturing
locations ensures customer proximity and high
delivery reliability, for instance for just-in-time
deliveries all over the world.
Automotive Indus trial Aerospace
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As a reliable partner for our customers, we count oninnovation, creativity and consistent customer focus as wellas on top performance in all areas. In the process, westrive for balanced growth between the industrial, distributionand automotive sectors to achieve leading positionsfor all of our products in the important market regionsworldwide. Target orientation, constructive teamworkand the continuous improvement of processes and productscharacterize the operations of the Schaeffler Group.
SCHAEFFLER GROUP
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Together we move the world...so you can move the world.
The Schaeffler Group develops and manufactures precision products
for everything that moves in machines, equipment and vehicles as
well as in aviation and aerospace applications. We provide our
customers with individual solutions to help them move the world.
Schaeffler bearings ensure smooth and safe operation in Londons
famous Ferris wheel, the London Eye.
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Industrial
Automotive
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The Schaeffler Group is a leading manufacturer of rolling bearings and
linear products worldwide as well as a renowned supplier to the auto-
motive industry. The Groups success is based on great innovative force,
proximity to the customer on a global scale, the highest possible qual-
ity in all processes and its ability to react quickly to customers special
requirements. With its three strong brands INA, FAG, and LuK the
Schaeffler Group is active in the automotive, industrial, and aerospace
sectors. The utilization of central group-wide functions has resulted in
a large number of synergies. The groups strong customer focus has been
an essential part of its success. The Schaeffler Group sees itself as a
development and engineering partner for its customers and has developed technologies,
machines and control systems in-house to achieve fast and flexible manufacturing processes.
The Schaeffler Groups largest customer, the automotive industry, generates more than
50 % of all sales. For nearly all manufacturers and major suppliers, the Schaeffler Group
is a reliable, expert partner for the supply of the entire drivetrain: for engines, chassis,
transmissions and accessory drives in passenger cars and commercial vehicles.
The Schaeffler Groups industrial division currently supplies more than 40,000 volume-
produced catalog products that cover applications in more than 60 industrial sectors
an exceptionally wide product range. Our manufacturing expertise and our know-how
when it comes to mechatronics, materials and lubricants have made us a sought-after,
reliable partner for industrial customers around the world.
Small but powerful: our aviation and aerospace division. Together with its subsidiary,
the Barden Corporation, FAG is a leading manufacturer of high-precision bearings for the
engines of airplanes, helicopters and for aerospace applications worldwide.
In all three divisions, we provide support to our customers on their way into the future.
Together we move the world.
The Schaeffler Group
Automotive
Engine systems
Transmissions systems
Chassis systems
Automotive aftermarket
Industrial
Heavy industry
Production machinery
Power transmissionand railway
Consumer products
Aerospace
Aerospace
Airplanes, helicopters
Special applications
Aerospace
Industrial
Automotive
Main brands and divisions of the Schaeffler Group
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When it comes to modern manufacturing methods such as cold forming through deep drawing, INA pushes the limits of what
is technically feasible. This particularly efficient method combines very high precision with the profitability of volume production.
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For decades, INA has stood for creative application solutions, great engineering and
manufacturing expertise and a strong customer focus. Thinking outside the box, that is,
taking new paths to develop ideas and think beyond barriers, is just as important now
as it was when the company was first established.
Dr. Georg Schaeffler, who founded the company with his brother Wilhelm in 1946, dem-
onstrated what it means to think outside the box as early as 1949. At this point, his
development of the needle roller and cage assembly a pioneering innovation helpedthe needle roller bearing achieve an industrial breakthrough. Georg Schaefflers inventive
spirit and his will to succeed have become a permanent part of INAs corporate culture
in more than 35 plants worldwide.
All over the world, INA develops and produces rolling bearings, plain bearings and
linear guides for machine building and engine components for the automotive industry.
INA works closely with its customers as an engineering partner, starting with the initial
stages of system development. New customized solutions are developed daily, which means
that 1,000 new products are launched every year. INA has invested heavily in research
and development, most recently in new R&D centers in Germany, Asia and North America.
INA brand products are used in the Schaeffler Groups automotive division for applications
in engines, transmissions and chassis and in its industrial division. INA has unmatched
expertise in forming precision products. This know-how allows efficient, customized solu-
tions at an excellent price/performance ratio. In the industrial division, four business
units for production machinery, power transmission and rail technology, heavy industry,
and consumer products drive INAs and FAGs joint business.
Brand of the Schaeffler Group
The starting point of INAs successful
development was the cage-guided
needle roller bearing. Since then,
the brand has stood for continuous
development expertise.
Important from the very beginning:
close cooperation with customers
to find solutions for their problems.
Creative Technology
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FAG's large bearings such as those used in the Millennium Wheel in London have diameters of more than
four meters. High-performance materials increase the functional reliability and service life of our products.
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The FAG brand also started with an ingenious idea. In 1883, Friedrich Fischer designed
a ball grinding machine in Schweinfurt, Germany that, for the first time, made it possible
to produce absolutely round steel balls by grinding. This invention is regarded as the
foundation for the entire rolling bearing industry. This is one of the reasons why FAG has
long been considered to be a pioneer in rolling bearing technology. Today, FAG is one
of the leading brands for applications in machine building, the automotive industry and
in aviation and aerospace technology. FAG has companies, subsidiaries and sales
agencies in all major industrial countries.
Since 2001, FAG has been part of the Schaeffler Group and has been active in all of the
groups divisions Aerospace, Automotive and Industrial. Together with INAs complementary
product range, FAG has one of the widest product portfolios in the rolling bearing
industry, covering nearly all applications in production machinery, power transmission and
rail technology, heavy industry and consumer products.
FAG ball bearings and roller bearings are manufactured as standard and special bearings
in many designs and sizes with diameters ranging from 3 millimeters to 4.25 meters.
Together with INA, FAG offers customers comprehensive support and services for the
diagnosis, maintenance and mounting of rolling bearings and complete systems.
As a forward-looking company, FAG has invested significant amounts in research and de-
velopment. Modern simulation methods and testing facilities as well as special materials
engineering laboratories ensure the continuous development and improvement of all product
lines and confirm the innovative force of FAG.
Brand of the Schaeffler Group
Quality testing under clean room
conditions consistency that begins
with the development process and
ends with final inspection.
FIS complements the Schaeffler
Groups range of services by provid-
ing remote data collection and
diagnosis for condition monitoring.
Innovation in Motion
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Innovative LuK products reduce fuel consumption and make driving more comfortable and
dynamic. Examples include continuously variable CVT transmissions and dual-mass flywheels.
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LuK supplies systems and components for vehicle drivetrains to customers around the
world. When Georg and Wilhelm Schaeffler founded LuK in 1965, their objective was to
produce diaphragm spring clutches for the successor to the VW Beetle. LuK clutches
are used in one in four cars worldwide today. With innovative products and lean, cust-
omer-oriented structures, LuK has experienced highly dynamic growth.
Almost all major automobile manufacturers benefit from the excellent system knowledge
of LuK engineers. Dedicated employees, innovation, product development and techno-logical leadership are the main factors of the company's success. Constructive cooperation
with customers is just as important. This is why project teams are available to all LuK
customers to ensure that specific requirements are met.
As a technological leader in many areas, LuK can look back on the development of
pioneering innovations: The dual-mass flywheel, components for the CVT transmission for
high torques, the automation of manual transmissions and high-performance torque
converters represent significant contributions to the vehicle of the future. In addition, LuK
is an important supplier of pumps for steering columns, chassis and brake systems.
Current innovations include the eco-friendly CO2 air conditioning compressor and the twin
clutch, which allows comfortable gearshifting without traction forces.
While LuK is responsible for the OEM business, LuK Aftermarket Service is responsible for
the entire automotive aftermarket business of the Schaeffler Group. In addition to its
own products, the automotive aftermarket also sells brands made by other manufacturers.
Brand of the Schaeffler Group
LuK develops and manufactures
innovative products for the OEM
business. Here, LuK always relies on
the latest development technologies.
LuK Aftermarket Service supplies
distributors and repair shops with
replacement parts, recycles used
parts, and offers comprehensive
franchise services.
Gearing up for Tomorrow
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Reduced Fuel Consumption, Lower Emissions, More Driving Fun
AutomotivePrecision products for engines, transmissions and chassis
Our products represent a significant contribution to environmentally friendly
mobility. As an engineering partner and supplier for almost all automobile
manufacturers, we develop and manufacture forward-looking products and
system solutions for engines, transmissions, and chassis. We use our advance
development and product innovation process to work on requirements and
solutions for the future. With INA, FAG, and LuK products as original replacement
parts, reliable logistics and comprehensive services, the LuK aftermarket service
is a high-performance partner for repair shops, distributors and end customers.
Safety for high-volume production
For the development of precision products, the Schaeffler Group has integrated
processes in all phases of product development from development to manu-
facturing. Methods such as virtual simulation, rapid prototyping for functional
models and high-performance manufacturing technologies reduce development
times and ensure the highest possible quality in volume production.
> Engine systems
> Transmissions systems
> Chassis systems
> Automotive aftermarket
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Engine Solutions
In addition to classic valvetrain components, the engine
components sector mainly develops and supplies innovative,
variable valve train systems and systems for variable camtimers. In addition to significant reductions in fuel consumption
and the emission of pollutants, they also allow increased
dynamics and driving comfort. Optimized belt and chain drives
result in smooth operation and optimized noise levels while
increasing service life.
Switchable bucket tappet
Reduced consumption and fewer pollutants
Hydraulic chain tensioner
Increased precision and reliability of timing drive
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Innovative LuK classics include wear-compensa-
ting clutch systems and dual-mass flywheels as
well as modules for automatic transmissions orcontinuously variable automatic transmissions,
as well as pumps for hydraulic applications.
Forward-looking developments include the eco-
friendly CO2 compressor and parallel transmis-
sions with twin clutches.
Dual-mass flywheel
Improved driving comfort
due to vibration decoupling
CVT transmission components
Continuously variable shift system reduces fuel
consumption and provides improved driving
Sprag clutch
Reduces vibrations in auto
and all-wheel drives or t
Solutions for Transmissions and Drivetrains
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Chassis Solutions
INA and FAG products are state-of-the-art, inn
FAG automotive wheel bearings contain mech
systems (ABS), electronic power steering (Esystems, steering columns and suspension st
installation spaces and offer additional integ
are used as actuators in steering gears and i
Universal joint
Precise force transmission with reduced running
noise in steering column shafts and prop shafts
Rod end
Low or no maintenance even
under extreme loads
Wheel bearings in com
Long service life,
e. g. for buses and tr
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LuK Aftermarket Service represents the Schaeffler Group worldwide in the automotive aftermarket.
The range of products includes the three brands of the Schaeffler Group and covers applications
in clutch systems and clutch release systems, engines and transmissions, and in bearings and chassis.
LuK Aftermarket Service supplies approximately 20,000 different articles OEM replacement parts!
Comprehensive services for automotive distributors and repair shops round out the product line.
LuK Aftermarket Service
Set of OEM-quality replacement parts including all
necessary components for repair shops and distributors
Aftermarket solutions for repair shops
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IndustrialBearing Solutions for Numerous Applications
Customers from about 60 dif ferent industrial sectors
rely on rolling and plain bearings, linear guides, and direct drives made
by the Schaeffler Group. Reliable in operation, they increase equipment
availability, reduce weight and offer more compact system designs. Four
sectors provide more than 40,000 catalog products and countless customer-
specific solutions for a wide range of applications and requirements.
X-life is the joint INA and FAG mark of qualitywhich consolidates the strengths of both world-class brands in a unique
quality dimension. X-life is an integrated concept that includes premium
products and services that have an extremely long service life a characteristic
that is a decisive factor for equipment availability, for instance.
> Heavy industry
> Production machinery
> Consumer products
> Power transmissionand railway
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Heavy Industry
The Heavy Industry sector provides support to
the mining, conveying technology, paper prod
many more. International sales, application e(FAG Industrial Service) as a service provider he
heavy duty bearing support problems, all the
Radial spherical roller bea
Compensation of shaft de
ment, even at high speeds,
Rolling mill back-up roller
High rigidity, high precision and load
capacity, e. g. for rolling mills
Thrust cylindrical roller bearing
Very high load capacity with
reduced friction, e. g. for extruders
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Production Machinery
The Production Machinery sector complemen
Products include rotary table bearings, bearin
guides as well as high-precision bearing unitto reliable and durable solutions with high p
Bearings for ball screw supports
Rigid, clearance-free bearing supports for
very high speeds in machining centers
Roller monorail system
High-precision linear guidance system
for high-quality machine tools
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Power Transmission / Railway
The Power Transmission and Railway sector ensur
costs. Products include cylindrical roller bearings
transmission and for conveying technology, as wand buildings and structures. This sector also offe
tapered roller bearings and deep groove ball be
increased comfort and safety for rail vehicles, be it
speed trains, streetcars or subways.
Spherical plain bearing
Maintenance free at very high loads. Appli-
cations include bridges, locks and buildings
Cylindrical roller bearing with disc cage
Very high loads at high speeds,
e. g. for wind turbine gearboxes
Axle box bearing u
Integrated monitor
ensures operation
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Consumer Products
Rolling bearings ensure smooth operation in household appliances, sports equipment, power
tools, motorcycles and in medical equipment. The Consumer Products sector supplies customers
with deep groove ball bearings, drawn cup roller clutches, linear bearings and needle roller bearings.
Expert user support gives end customers a longer service life and improved end-product safety.
Drawn cup needle roller bearing
Very small design space and attractive price/per-formance ratio, e. g. for bearings in power tools
Thin section bearing
Space-saving, high-precisionbearing, e. g. for optical devices
ZAXFM angular contact thrust needle roller bearing
Compact, high-precision bearing with high tilting moment andvery high precision, e. g. for operating room lighting systems
Sealed deep groove ball bearing
Sealed precision ball bearing forelectric motors, lifetime lubrication
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AerospaceAbove and Beyond With Extreme Efficiency and Reliability
Extreme reliability under extreme conditions
our rolling bearing systems with integrated adjacent components are used in
airplanes and spacecraft construction, resulting in increased performance, safety
and reliability and reduced system costs. These parts also withstand extremely
low or high temperatures, weightlessness, and high acceleration forces.
Our expertise is in demand all over the world
We manufacture high-precision bearing supports for the engines of airplanes,helicopters, the U.S. space shuttle, and the European launch vehicle Ariane,
to name just a few products. In addition, we provide our customers with diag-
nostics and bearing reconditioning to help them lower life cycle costs while
maintaining a high level of system reliability.
> Aerospace
> Airplanes, helicopters
> Special applications
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Airplanes, Helicopters, Aerospace
The Schaeffler Groups FAG and Barden brands stand f
bearings for aviation and aerospace applications. Thes
are one of the safest means of transportation. Nearly alFAG Aerospace also took part in the development of th
in the engine of the new wide-body A380 Airbus. In add
for leading manufacturers of helicopters worldwide.
Helicopter bea
High-precision
rotor supports
Various jet engine bearing designs
High-precision cylindrical roller bearings and three-point bearings suitable for
very high temperatures and speeds. Applications include airplane engines
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Special Applications
International space travel consortia rely on the
quality, reliability and efficiency of our aerospace
bearings, even under extreme conditions.
Schaeffler Group products used in the space
shuttle and the European launch vehicle Ariane
have proven to be reliable in space.
Areospace bearing
High-precision angular contact ball bearings for extremely low temperatures.Applications include liquid hydrogen and liquid oxygen for turbopumps
Thin section bearing
Extremely low-noise and smooth running precisionbearing, e. g. for CAT scanners
On the ground, the Schaeffler Group supplies
high-precision bearings under the FAG brand.
Applications of these highly reliable bearings
include nuclear and medical technology, such as
low-noise thin section bearing systems for
CAT scanners.
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Development expertise around the globe: more than 3,500 engineers use their know-how for the
realization of new products and technology. Their strength is innovation by thinking outside the box.
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3,500 employees work on new products and technologies in the Schaeffler Groups 30
research and development centers all over the world. Highly qualified engineers cooperate
closely with customers from the automotive, machine building, and aviation and aerospace
industries to develop new, forward-looking solutions. We are proud of the results the
Schaeffler Group owns the rights to more than 12,000 patents and patent applications.
About 500 patents and 1,000 product innovations are added every year.
Creative engineering and solutions that are often unconventional characterize the engineersof the Schaeffler Group. Questioning existing solutions, taking unusual paths and looking
at things from another point of view these are the prerequisites for the realization of
extraordinary ideas. In addition to being capable of thinking outside the box, the
engineers of the Schaeffler Group combine material know-how and new design and
manufacturing expertise with innovative solutions.
The Schaeffler Groups innovative force is based on employees regular discussions of
their personal knowledge and experiences. Close contact with universities and technical
colleges ensures that products and services are state of the art. To promote talent, we
award our annual FAG Innovation Award for scientific papers on Product Innovation,
Enhanced Manufacturing, and Market Strategy. This award is worth 25,000 euros.
The Schaeffler Group pays special attention to the creativity of its employees. Its idea
management system is known to be one of the most efficient in Germany.
Success factors of the Schaeffler Group
Innovation and Thinking Outside the Box
An important prerequisite for the
Schaeffler Groups development
expertise is the intensive dialog
among its employees.
Creative ideas are complemented by
state-of-the-art manufacturing tech-
nologies in all areas of production.
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Excellent quality according to international standards in all areas
from design to manufacturing, our quality objective is zero defects.
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Consistent Quality in Manufacturing and Processes
The Schaeffler Group is committed to achieving its quality objective of zero defects
in all areas. We base our efforts on very high international quality standards. Our focus
on quality is an integral part of the Schaeffler Groups corporate culture and is em-
braced in our day-to-day operations at INA, FAG and LuK. A consistent and strong quality
management system throughout all phases from design to manufacturing ensures the
highest product safety possible. This is an important prerequisite for establishing a trustful
relationship with customers, suppliers and employees. Our success speaks for itself as
INA, FAG and LuK are among the industrys leading manufacturers in cold forming technol-
ogy, forging, metal-cutting and assembly.
State-of-the-art manufacturing technology for precision products represents a significant
contribution to zero-defect manufacturing. Here, quality monitoring is integrated in the
manufacturing process as a closed control loop. Audits in all departments ensure that
our high quality standards are checked and monitored on a regular basis. Our sophisticated
monitoring systems for all manufacturing processes prevent defects from occurring.
The quality awareness of every single employee contributes to the high quality standard
of our products.
Numerous awards have shown that the Schaeffler Group has been successful with this
policy and has met its customers high quality requirements. Awards by all of the major
automobile manufacturers and automotive suppliers as well as QA certificates based
on top international standards such as ISO/TS 16949 and ISO 9001 are only a few of the
many commendations that the companies of the Schaeffler Group have received.
Success factors of the Schaeffler Group
A focus on quality in all areas has
always been an integral part of
the corporate culture of INA, FAG
and LuK.
X-life, INAs and FAGs mark of
quality, consolidates the strengths
of both brands in a unique quality
dimension.
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The Schaeffler Groups corporate culture is characterized by optimism, drive and the will to succeed.
Binding management principles are the basis for commitment, reliability and a trustful work environment.
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Success factors of the Schaeffler Group
Promoting and Challenging Employees
The most important potential of a company is its employees. A company is only as good
as its employees is a principle consistently embraced by the Schaeffler Group. This
family company combines a long-term strategic focus with modern management methods
and attractive jobs. Together with numerous social benefits, all of this contributes to a
good corporate climate, low employee turnover and a high level of employee identification
with the company.
The Schaeffler Groups personnel policy focuses on promoting and challenging its employees.Personnel development is characterized by continuing education and training. Among
the Schaeffler Groups companies, there are great opportunities for further professional
development and exciting careers. Management-LIFE, for instance, is a forum for managers,
combining targeted further education with the exchange of knowledge and the development
of personal networks.
The Schaeffler Group provides support to employees from the very beginning of their
careers. At INA, FAG and LuK, about 1,300 apprentices receive a thorough education in
one of more than 20 technical or commercial professions. With regard to apprenticeships,
the Schaeffler Group occupies a leading position in the German industry. In addition,
practical study programs are offered at universities of cooperative education. The ASINA
program (Ausbildung und Studium bei INA Education and Training at INA) combines
apprenticeships, work towards a degree from a technical college and part-time work.
Pupils, pre- and postgraduate students also have numerous opportunities for practical
training and scientific work.
Roughly 1,300 apprentices receive
strong support early on in more
than 20 technical or commercial
professions.
Through targeted further education,
the Schaeffler Group offers a great
deal of opportunities for professional
careers.
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The Schaeffler Groups products provide a lasting contribution to environmental protection, for example, through
reduced friction and longer machine service life or through the reduction of fuel consumption and pollutants in vehicles.
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Success factors of the Schaeffler Group
Sustainable Management
In addition to long-term orientation and sustainability, effective environmental protection
management is one of the Schaeffler Groups corporate objectives. Environmental protection
is also practiced due to the conviction that this represents a significant contribution to
the companys success and continued existence. Its worldwide environmental certification
at all locations, in line with the very strict German standards, have placed the Schaeffler
Group in a leading position worldwide with regard to environmental protection.
The Schaeffler Groups environmental principles that apply uniformly to all of its companiesserve as the basis for successful environmental management. All employees are expected
to comply with environmental protection laws and to implement defined programs. The
plants of the Schaeffler Group have been certified to ISO 14001 at every location worldwide.
Many locations, even outside of Europe, have also been validated according to the even
stricter EMAS (Eco-Management and Audit Scheme) program. Numerous awards from
customers, organizations, and governments all over the world have proven the Schaeffler
Groups dedication to environmental protection.
In production, all processes are inspected for their environmental relevance according to
legal and internal specifications. This allows risks and environmental effects to be mini-
mized. Finished products also help reduce environmental pollution and protect resources
in the long term. They contribute to lowering the fuel consumption and emission values
of vehicles and enable alternative forms of energy production such as wind energy.
The Schaeffler Group has made a commitment to comply with a comprehensive Code of
Conduct that is valid woldwide. The company meets high social, economic and labor-law
standards. These requirements apply for both employees and suppliers.
A worldwide, uniform environmental
protection policy forms the basis
of efficient environmental manage-
ment in the Schaeffler Group.
All manufacturing processes comply
with strict legal and internal environ-
mental specifications.
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a
AG,
Wrzburg
Publisher
Schaeffler Group
Corporate Communication
Industriestrasse 13
91074 Herzogenaurach
Germany
Contact
Tel: +49 (0) 9132/82-2432
Fax: +49 (0) 9132/82-3584
E-mail: info@de.ina.com
Photo credits
Title, page 4: Christian Schmidt
(courtesy of
Michelin Reifenwerke KGaA
and Porsche AG)
Pages 2, 3, 12, 13, 24, 25:
Getty Images GmbH
Pages 18, 19: KUKA Roboter GmbH
Page 34: Corbis
Printed on
chlorine-free paper.
Available in German
and English.