Post on 28-Nov-2014
SERVICE
LASER PRINTERML-6040/XEU
SAMSUNG
Manual
LASER PRINTER CONTENTS
1. Precautions
2. Specifications
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Parts List
6. Electrical Parts List
7. Block Diagram
8. Connection Diagram
9. PCB Diagrams
10. Schematic Diagrams
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Samsung Electronics i
Contents1. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-21-3 ESD Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 General Precautions on Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1Releasing Plastic Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-2 Transfer Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23-3 Controller Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33-4 Pickup Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43-5 Main Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-53-6 MP (Multi-Purpose) Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-73-7 Exit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-83-8 LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-93-9 HVPS board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-93-10 Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-103-11 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-113-12 Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-113-13 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-123-14 Guide Feed & Erase Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-143-16 Engine Board and Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 DCU Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-1-1 DCU Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-1-2 DCU Error Status Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-1-3 Error Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24-2 Abnormal Image Printing and Defective Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24-3 Print Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4-3-1 No Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4-3-2 All Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4-3-3 Vertical White Line (Band) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4-3-4 Dark Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
4-3-5 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4-3-6 Ghost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
4-3-7 Black Dot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
4-3-8 Horizontal Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
4-3-9 Irregular Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
4-3-10 White Spot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
4-3-11 Trembling at the End When OHP Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
4-3-12 Poor Fusing Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
4-3-13 Poor transfer and poor fusing when ENVELOPE printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
4-4 Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-154-4-1 No Power (LED Off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
4-4-2 Fuser Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
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ii Samsung Electronics
4-4-3 Paper Jam (Mis-feeding) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
4-4-4 Paper Jam (Jam 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 Main Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25-2 Cover Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45-3 Frame Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65-4 Exit Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-105-5 Fuser Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .t5-125-6 Rack-MPF Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-145-7 Drive Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-165-8 Pick-Up Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-185-9 Cassette Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
6. Electrical Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 Main PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16-2 Engine PBA(110V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46-2 Engine PBA(220V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-76-3 Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
7. Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
8. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
9. PCB Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-9-1
9-1 Main PCB Diagram(TOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-19-2 Main PCB Diagram(BOTTOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-29-3 Engine PCB Diagram(TOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-39-4 Engine PCB Diagram(BOTTOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
10. Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
10-1 Main Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-110-2 Engine Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1010-3 SMPS Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-12
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Schematic Diagrams
10-1Samsung Electronics
ML-6060 NC5.1K (ML-6040)
ML-6040 NC5.1K (ML-6060)
10-1 Main Circuit Diagram(1/9)10. Schematic Diagrams
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Schematic Diagrams
10-2 Samsung Electronics
Main Circuit Diagram(2/9)
6040 : U4,U5 UNUSED
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Schematic Diagrams
10-3Samsung Electronics
Main Circuit Diagram(3/9)
6040 : U21,U25,U32 UNUSED
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Schematic Diagrams
10-4 Samsung Electronics
Main Circuit Diagram(4/9)
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Schematic Diagrams
10-5Samsung Electronics
Main Circuit Diagram(5/9)
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Schematic Diagrams
10-6 Samsung Electronics
Main Circuit Diagram(6/9)
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Schematic Diagrams
10-7Samsung Electronics
Main Circuit Diagram(7/9)
RB420D T147D2
D6RB420D T147
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Schematic Diagrams
10-8 Samsung Electronics
Main Circuit Diagram(8/9)
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Schematic Diagrams
10-9Samsung Electronics
Main Circuit Diagram(9/9)
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Schematic Diagrams
10-10 Samsung Electronics
10-2 Engine Circuit Diagram(1/2)
150
DGND
3
R29
R631.8K
Q2
KSC1008-Y
23
1
3.3K
1
2
R69
Q3
KSC1008-Y
23
24V
5.6KR22
510R32
+5V
DGNDDGND
R2815K
R5205.6K
3
DGND
C1210nF
+5V
DGND
AGNDDGND
15KR52
150R51
R8R9
D1
DGND
D5
4
4
AGND
8
4
1
DGND
LM393
U3-1
3
2
D101N4003T/R
100nFC23
23
1
1N4003T/R
D505
DGND
KSC1008-Y
Q9
DGND
10nFC13K
5
DGND
DGND
DGND
GP1S523U554
A1
C3
E42
2
3
+5V
CN1-1
1
65
510R521
24V+5V
AGND
C519100nF
R415K
AGND
R2
100
100
R58
150R31
89
7
+5V
6
5.6KR12
DGND
AGND
10nFC24
D7D8
1N4148
KSC1008-Y
Q1 23
1
5
4
+5V +5V
+5V
R576.2K
+5V
DGNDDGND
CN5-1
1
L553
DGND
1N4148
D9
CLUCH
D3
10
AGND
AGND
D2
D6
+5V
R653.9K
+5V
BD3BEAD
D41N4003T/R
C5
10nF
32
R3
100
C32
1nF
15KR30
DGND
+5V
R7
24V
C27
DGND
R25
1nF
1A
3C
4EK
2
1K
8
U4GP1S523
+5V
7
100
R527
+5V
15KR526
23
R21A
3C
4EK
2
DGND
100
R5
U555GP1S523
1
5.6K
R13510
5.6K
R11 R10
5.6K
CN14-1
1
DGND
1
C28
47uF50V
Q7
KSC1008-Y
23
R645.6K
2
CN503-1
1
150R525
R56
+5V
1
+5V
1K
CN6-1
+24VS
+24VS
+24VS
MANUAL*
R20
100
SCF_EMPTY*
FEED*EMPTY*
NARROW*
CLUTCH
FAN
THERM1
FUSER
THERM2
FUSER_ON
MP_EMPTY*
MP_CLUTCH
SCF_CASSETTESCF_MOTOR*
SCF_CLUTCH
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Schematic Diagrams
10-11Samsung Electronics
Engine Circuit Diagram(2/2)
0.39 0.39
(or Jumper)
28
DGND
R6847
BEADBD10
C25
10nF
DGND
20
C?
100nF
DGND
100nF
C?
DGND
100pFC?
DGND
DGND
C?100pF
C? C?
100pF
3
100pF
CN3-1
1
C2922pF
14
23
C1747UF
10V
21
C33100nF
8
25
22
DGND
+5V
DGND
26
C31
100pF
54
16
C521 C522
330pF330pF
24K
R46
10nF
C20
1K
DGND
1OUT1A
17
OUT1B
OUT2A
2 4OUT2B
PHASE113 8
PHASE2
12
RC1
RC2
915
REFERENCE
16
SENSE1
SENSE2
6
14_ENABLE1
7_ENABLE2
R50
A2918SWV
U2
18
E1
E2
310
GROUND
LOADSPLY
5
11
LOGICSPLY
27
1M
R60
C3022pF
330pF
C18
1413
Q9
VCC16OSC1
6.81984MHz
151
Q122
Q13
Q143
Q47
5Q5
4Q6Q7
6
Q8
CD74HC4060F
U5
11*I
9*O
CLR12
8GND
O10
Q10
12
17
13
19
18
10K
10
DGND
R49
9
2
BD1
BEAD 100R61
CN8-1
1
AGND
AGND
AGND
32
15
4
C19
330pF
+5V
1KR45
+5V
DGND
R44R48
DGND
3.3K
R40
24K
R47
R675.6K
47uF50V
11
DGND
C16
67
DGND
24
R54100
16k_clk
MOTOR_PA*
MANUAL*
+24VS
SCF_EMPTY*
THERM2
THERM1
EXT_CLK
fuser_cover
16k_clk
EXT_CLK
MOTOR_PB*
MOTOR_PB
MOTOR_PA
EMPTY*FEED*
FANCLUTCH
FUSER
MP_EMPTY*
MOTOR_PAMOTOR_PB
NARROW*
MP_CLUTCH
MOTOR_PA*
SCF_CASSETTEMOTOR_PB*
SCF_MOTOR*SCF_CLUTCH
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Schematic Diagrams
10-12 Samsung Electronics
10-3 SMPS Circuit Diagram
223 MONO
50V
16V
2.4K
2.2K
THERMISTOR
0.44
47K
680
50V
3K
680
47UF/50V
220nFC501
D3SBA60BD502 2
3
4 1
2.2nF
C509
120R502
TNR501SVC561DV2: NC
150uFC507
TH501
400V
STPR1020CF
D504
1
A1
3
A2
2
K
C511100nF
C510
U503-2PC123F
4C
E 3
1
+5V
24V
3951P03V000(T)
CN502-1
R16
R503
180
1.5K
2.2nF
C506
3
10nFC502
LHA7110
12 4
BEAD
BD504
LF501
47nF
C505
1
2
AGND
13
2011P03V000
CN504-1
R516
L502
27pF
10V
16V
2200uFC515
C514470uF
HEATSINK_CCHS501
V1 (110V)
C5181000uF
R506
C516
HS502A6063-H45
100nF
C512
100K
1uF
R519
620
R510
100nF
C513
C520
3
100nF
UF4007D502
R518
1000uFC517
U502
STR-G6153
1 D4FB
3GND
OCP2
VCC
5
5
6
10
12
7
8
KAT-060H
T501
1
2
3
R514
27pF
L503
13
2
6
4
AGND
R511
U501
MOC3061
R509 : 47K
R510 : 47K
R506 : 0.22
R504 : 100
TNR501: 560V
1
2.2nFC503
R507
56K
C508
C504
2.2nF
R513
100
DGND
2 TNR502SVC471
470KR505
+5V
L501300uH
100
R504
2 43
2
LC404060
LF502
1
DGND DGND
BEADBD501
1
A
2
B
3
C
4
D
R515
A2
2
3G
HEATSINK_TRHS503
F501
30M-4P
A 1
K 2
THY501BTA-600CW
A1
1
CN501-1
3951P03V000(T)
1
PC123FU503-1
470K
AGND
R501
10K
R5171K
D501
1N4937R512
1
A1
3
A2
2
K
AGND
D10SC4M
D503
A2
K3
R1
BEADBD505
R508
TL431CLP
U504
fuser_cover
100K
R509
+24VS
FUSER_ON
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Schematic Diagrams
8-1 Samsung Electronics
8. Connection Diagram
SMPS
Controller
: Norm a l C onne c t or
: Boa rd on t ype Conne c t or
Re m ar kS ize /E mp ty /Fe ed /Ma nua l Sens o r s a re on B ©d
S ole noid
MP Tray
(Opt ion)1- 24VS2- MP _CLUT CH
1- / MP _EMP T Y2- GND_53- 5V
CN1
CN2
1- GND_52- GND_53- 5V4- 5V5- GND_2 46- GND_2 47- 24VS8- 24VS9- 24V10- 24V
HVPS
Mic r o Sw it ch on Boa rdIn- 24VOut- 24VS
CN1
CN1 4
PTL P T L C t rl5V
CN3
CN2
1- 24VS2- GND_2 43- 5V4- GND_5 V5- THV_P WM6- THVRD7- / THV_EN8- / MHV_P WM9- / DEV_P WM10- P T L11- N.C.12- N.C.
CN2
Ther mis tor
1- The r m 12- The r m 2
T he rm 1T he rm 2
Joint t ype
CN1 21- Sa ve2- P _Nar r ow3- Empt y4- Fe e d5- FAN6- Clut ch7- Fus e r8- MP _Clut c h9- MP _Em pty10- Mot or _P A11- Mot or _P B12- / Mot or _P A13- / Mot or _P B14- SC F _Ca ss e te15- SC F _Mot or16- SC F _Clutch17- SC F _Empty18- N.C.19- T he rm 220- T he rm 121- 5V22- EXT _Clo ck23,2 4- 5V25- 5VP S26,2 7,28- GND_5 V
CN8
CN3
Networ k I/F Card
(Opt ion)
1- N.C,. 2 - N.C ., 3- 5V, 4- /IOC S3 , 5- D31 , 6- D30 ,7- D2 9, 8- GND5, 9- D28, 10- D27, 11- D26 ,12- GND5 ,13- D25, 14- D24 , 15- /EIRQ1, 16 - GND5,17- A5, 18- A4, 19- A3, 20- / EIRQ0,21- A2,22- D2 3,23- D22, 24 - A17, 2 5- D21, 26- A16, 27- D20 ,28- A15, 29 - D19, 3 0- A14, 31- D18, 32- A13 ,33- D17, 34 - A12, 3 5- D16, 36- A11, 37- A6,38- A10, 39 - /RESET , 4 0- A9, 4 1- / WAIT , 42 - A8,43- / IOCS 3, 44 - A7, 45 - / IOCS 3, 4 6- N.C ., 47- N.C.,48- GND5 , 49- A1 8, 50- / RD, 51- /WE, 5 2- GND5,53- N.C., 54- N.C., 55 - / EIRQ1, 56- GND5, 5 7- N.C .,58- 5V, 59 - 5V, 60 - 5V (60 pin Conne c t or)
CN4
Micro- Switch(F or LSU 5 VS Cut )
1 - 5V2 - 5VS CN1 1
P anel B' d
LSU
1- 5V2- GND_53- LED14- LED25- LED36- LED47- Ke y 18- Ke y 2
1- / HSYNC2- 5VS3- GND_54- / LD_ON5- / VDO6- LS UP OWE
R1 2007- 24VS8- GND_2 49- P _MOT OR10- / LREADY11- EXT _CLK
CN6
CN5
ExitSensor
1 - 5V2 - Exit _s igna l3 - GND_5
CN1 3
Motor
AC In- Let110V for USA220V for EU
Power Switch
SCF
(Option)
1- 5V2- SC F_Se l C as se t t e3- SC F_Mot or4- SC F_CLUTC H5- SC F_Em pt y6- 24VS7,8- GND_5
1- Moto_P A2- Motor _P B3- / Mot or_PB4- Motor _P A
Heat Lamp (Fuse r)
HOTNe ut ra l
HOTNe ut ra l
CN5
CN3
CN5 02
CN5 01
DC FAN1- FAN C ont rol2- N.C.3- 24V
CN5 03
1- 5V2- RXD3- TXD4- GND- 5V
CN1 0
DCU(F or Sys t e m Te s t )
P ar a lle l P ort36 PinHOST
(PC )
36P inP 1284 Con.
CN8
US B P or t4 P in 4P in
US B Jac k
CN7
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Schematic Diagrams
9-1Samsung Electronics
KM416C1204CJ-L5T
KM416C1204CJ-L5T
AM29F800B-90SC
AM29F800B-90SC
74LS273 74ACT245
74F32
74ACT32
74ACT245
74LS273
74F14
CN13
RA9
CN12
RA8 RA7 RA6 RA5 RA4 RA3RA2 RA1
C20
CN3C2 C1
C22C24
C34 C190
R135
R11R16
R21R20 R19
CN2
L83 1 2 1 12
29
60
30 21
59 3132
1
C161 R130 C53
BAR CODE
L2
C180
C173
C198 C197
C172
93C66
TL7705
7407
R146R147
R9
74LS273
C107
L10
2 13 4
RA16
RS741
C155 C153
KM23C8105DG
KM23C8105DG
CN
5
101
U10
U34
U12
U11
U14
21
L14
CN
11
F1D
6
D2
C15
R13R
18
D7D
1
F2
R10
R14
R15
OS
C1
C12
CN
4
U1
U7
45 . 032242MH
z
U16
U15
C163
CN
6C
82F5
R142
C54
C105
F6F8
U19
111
U20
C123
U26
C158
OS
C2
48MH
z
US
BN
9602-28MU
23
D3D4
D5
FS
741
F11C
133F9
C108
U24
74F1071S
CX
F10
CN
7
CN
8
OS
C3
20
MH
z
L9R77
U22
U17
RA
12R
A13
RA
14R
A15
RA
17
R162
R145
F7
U33
U21
C122
U25
RA
10R
A11
U32
SP
GP
E
C196
SM
DP
BA
18
717271
CN
9
14
72C
N104
DR
AM
MO
DU
LE
FLAS
H - R
OM
MO
DU
LE
ML - 6040/6060
CO
NTR
OLLER
PBAJC
92 - 01254AR
EV
1.2
C29
C30
C50
C51
U4U
5
1
2
1
2827
LOW
HIG
HH
IGH
LOW
HIG
HLO
W
21 D
8
U3
C195
U2
U6
U8U9
130140150160170180
110
100
90
80
70
190
200
210
220
230
240
60504030201
9-1 Main PCB Diagram(TOP)9. PCB Diagrams
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Schematic Diagrams
9-2 Samsung Electronics
9-2 Main PCB Diagram(BOTTOM)
C154
71
72
1836
71
72
14
14
C157R129
R127
R123C152
C156 R126
R122 C151
C147
C111
C91
R68
R120C143R110C136R101
R111
R105
R90
C127
C115
C146C142C138C135C130C126C120C114C110
R78
R74
C100
C97
R134C121R85R148
R119
R115
R109
R104
R100
R118
R114
R108
R103
R99
41
32
191
R95R89
R84 R83
R70
R94
R88R82
R76 C109
C145
C141
C137
C134C129
C125
C119
C113
R117
R113
R107
R102R98
R93
R87
R81
R92
R112 R106
L6
L5
L4L3
R121
C131
C132
R97
C124
C117
R124
R128
R96
R75R136
C140
R138
C139
R86
R91
1110
231
1C
168
32
R37
C169
11
C200
C175
L7R
46
R137
R139
R71
C128
R79
R150
C106
R66R149
C94
C181
R55R72
C160
C86
R63
R60
R56
C185
C182C48
C45
C41
R153
R151
C171
C14R8
C43
C37
R30C31
R26
R12
C199
R58
C5
13
R59C
83
1
1
12
1
C177
R143
C167 C187 C179
R24R27
C47
R65
R40
C40
R34
R31
C44
R32
R28
R41
R52C72
R47
C66
C52 C170
R152C46
C71
R49
C76
C55
C184R5
L13
C176
R80
C174
R140
C102R67
C192
C99
C80
C78
C73
R132
C67
C62
C56
R44
R4R7R1
C96
C88
C85
C68C63
C57C58
C69
R39C39R35C35C32
R36
R33
R29
C38
C191
C18
C16R22
R17
C4
C189C188
R6C186
R141R144
R2
C6
R23
L11
R161
C21
C19
C23
C25
C162
C79
C77
C74
C65R50
R51
C98C90
C89
C59
C70
C42 R42
C60
R38
C27 C26
C17
C8 C13
C7
C164
L12
C166
C165
C11
C183
R25
C10 C9
C28
C194
C193
R3
R48
R45
R43
C49
C61
C101
C93
R69
C92
R64
R57
C81
R54
C75
R61
C104C103
3836
37
3537
ML - 6040 / 6060
JC41 - 00064A
RE
V 1.2
CO
NTR
OLLER
PCB
27
28
2
1
1
2
12
13
C178
C95
C84
5929
6030
C36
C64
C33
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Schematic Diagrams
9-3Samsung Electronics
9-3 Engine PCB Diagram(TOP)
R51R52R58
C25
C18
R46
C19
R47
C20
R49
R48
J69
J71J72
J565
R45
J55
R50
R40
R44
J549J550
J42
J538J531J532J533
J567
J543
J49
R4
R20S523
R28R29
J31R21R30R31
U555
R22R32
J26
J27
C13
S523
J28
S
S
J17
C519
FAN
MP EMPTY
FUSER AC IN
CAUTION
MP CLUTCH
SCF
MO
TOR
R521
E B C
E B C
E B C
R13J508
J572
R520R12
D505
D4
CN504
R16
J3
J4
J504J535
R25
R503
R504
R502
C502
BD501
FOR CONTINUED PORTECTION ANAINSTFIRE HAZARD REPLACE ONLT WITHSAME TYPE AND RATINGS OF FUSE
C520THY501
125 / 8A250V/HT5A
1 1
BD504
D502
C509
R511
C512J501
U504
R509
R514
R518
R515
R516
R517
R507R508
R506
C508
J522
C523
R529
J67R528
J559J54
C5
R2
LM393
to CONTROLLER
R64
J83
Q7
L503
BD3
C32
C513
J553
J561
J502
BD505
BD503
D504
J574J88
J560J89
J564
C31
J93
BD10
J85
C29
C30
CD74HC4060F
S S523
HS
503C
518C
517
C515
L502
R519
C516 R
513 C27
C514L503
J555J556J557
R527 R
526
C524
R56
J558
J87
J554
R69
R63
J578
C525
R65
R57
R3
R7
R8
R9J577
C510
R501
D501
R512
R510
U503
U3
C B
E
C23
J82
CN
8 D506
J43J540
J541
J547J544
J545
J546J551J552
J548
J41
C12
J528J529
C17
C528
U2
C16J536
J68C24
J569
BD
1R
61
R54
R60
C28
J91J526
J92C
33
U4
CN
61
CN
14
10
U5
6. 81984MH
z
OS
C1
R67
J86
C529
J576
R68C
526C
527
C507
R505
T501
JS503
HS
502
C506
U502
46
3
TH
501
C505
BD
502
J506Q
2
25
BA
R-C
OD
E
R5
D3
D1
D2
D5
R10
D7
D6
R11
D8
D9
J513J18
J525
L553J570
U554
C B
E
Q3
D10
J25
J575
J551
J22
J512
J507
Q9
Q1
C521
CN
5
R525
C522C
N1
CN
3
CN
503
L501
U501
HS
501
1
LF501C
503
C504
LF502
R501
TN
R502
C501
FC
1F
501F
C2
TR
N501
CN
501
CN
502
MA
NU
AL
toH
VP
S
PCBHAWK
2000 . 3 . 30ENGINE V 1 . 8
code : JC41- 00038A
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Schematic Diagrams
9-4 Samsung Electronics
9-4 Engine PCB Diagram(BOTTOM)
C521
C522
R525
CN
3
R5
D3
D1
D2
D5
R10
D7
D6
R11
D8
D9J513J18
J525
J570
J22
Q9 J511
J512J507
J25
J575Q
3D
10
EB
C
U2
118
J528J529
J569
C12
J536J68
C24
R54
OSC
1
R60
C528
R61
J92J526
C33
J91
C28
R67
C527
C526
R68
J576
C529
J577
R526R
527
J555J556J557
J558
C524C
525R63
J554R
69
J546J551J552
R3
R7
R8
R9
D506
C23
U3
R56
J82
J43
J540J541
J547
J544
J41J545
J578
R65
R57
C27
C513
C516
R513
R519
C515
HS503
C517
JS503
R512
R510
U502
R505
BD502
J506
Q2
Q1
CN
502
C503
C504
LF504
LF501
CN
501
F501
R501
TRN
250
D504
D503
J502
C518 BD505
L502
C512
J501U504
L503
R517
R516
R515J503
R518
R514
BD3
C32 R64
Q7
J83
J561
J89J560J88
J574
J553
J87
J86
J5
J96
C31
J565
J72
J71
R49 R40
R48
J543
J567
J42
J550
J549
BD10J85
C30
C29
BD1 J69
R58
U4
R52
R51
C20
R47
C19
R46
C18
C25
R44
C16
R50
C17
J55
R45
R29R28
R20
U554
R31R30R21
J31
C13
J533J532
J531
J538
U555
J548
J49
R32R22
J28
J27
J26
J17
J4
J3
J504
J535
CN5
D4E B C
E B C
E B C
D505R12
R520
HS501
BD501
C502
R502
R503
FAN
C520
R504R25
R16
J527
J508
R13R521
C519
11
C507
R511
C509
D502
BD504
R509R507
C508 R506
C506
D501
R509
J54
J559
C510
R528 C67
R529
C523
C5
R2
R4
J522
EB
C
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Samsung Electronics 7-1
Block Diagram
OSC.20 MHz
POWERON RESET
PARALLELINTERFACE
PROGRAM ROM(FLASHMEMORY)512K*16b*1ea
DATA RAM(DRAM)
1M*16b*2ea
USBINTERFACE
USBINTERFACE IC(USBN9602)
OSC.48 MHz
RAS
CAS
MAMD
RCS
RDWR
IOCS
SPGPe( KS32C61200)
PLL
Reset & WDTGeneration
ROM/SRA M/FLASH ROM
Control(4 Bank)
GPIO
I/OContro l
(5 Bank)
Timer(3 CH)
ToneGener ator
In terruptContro l
(4 External )
VIS
EngineComm . I/F
CPU BusInterface
Block
Systerm BusInterface
Block[Arbiter]
EDO / FPMD RAMControl(4 B ank)
G EU
(2 CH )
A/D Bus
CP
UD
ata
BU
S
CP
UA
ddr
BU
S
Sys
Ad
drB
US
Sys
Cn
tlB
US
Sys
Da
taB
US
PVC
PPI
H CT
ARM7TDMICache 8KB
ADC
RAM : 512B
UART(3 CH)
JBIG
LRAM :1296BCXRAM :256B
H PVC
RA M512B + 512B
OSC.(Video)45.03224 MHz
/CS,/RD,/WR
SYSTEM DATA B US
SYSTEM ADDR. BUS
I/OINTERFACE
74HC245*2EA
74LS273* 3EA
PANEL INTERCACE
MOTOR CONTROL
NV RAM INTERCACE
SENSORS INPUT
SOLENOID CONTROL
FAN/PTL CONTROL
LSU INTERFACE
HVPS CONTROL
FUSER CONTROL
SCF INTERFACE
CPU DATA BUS
CPU A DDR. BUS
THERMISTORADC INPUT
THV READADC INPUT
[COVER OPEN SWITCH]
[LASER DIODE ON/OFF SWITCH]
SMPS
SUPPLY 5V to each ICs
24V
5V
24VS
SUPPLY 24V toMotor/HVPS/FAN/LSU
Laser Diode Vccon LSU
D M AC
7. Block Diagram
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SEC CODE LOCATION NO. Q’ty DESCRIPTION
JC92-01258A CONTROLLER PBA 1 PBA MAIN CTRL-LOW
0105-001032 TEST PAPER 2 PAPER-ART “75g,W210,-,WHITE,HANSOI,L297”
0404-000112 “D2,D6” 2 DIODE-SCHOTTKY“RB420D,25V,100mA,SOT-23,TP”
0407-000101 “D1,D3,D4,D5,D7,D8” 6 DIODE-ARRAY “DA204K,20V,100mA,C2-3,SOT-23,T”
0801-001072 U8 1 IC-CMOS LOGIC“74ACT32,OR GATE,SOP,14P,150MIL”
0803-000118 U12 1 IC-TTL “74F14,INVERTER,SOP,14P,150MIL,”
0803-000275 U6 1 IC-TTL “74F32,OR GATE,SOP,14P,150MIL,Q”
0803-000468 “U2,U10,U20” 3 IC-TTL “74LS273,D FLIP-FLOP,SOP,20P,30”
0803-001393 U19 1 IC-TTL “7407,BUFFER/DRIVER,SOP,14P,150”
0803-003058 U24 1 IC-TTL “74F1071,ESD,SOP,20P,-,-,TP,PLA”
0904-001319 U26 1 IC-USC “USBN9602-28M,8BIT,SOP,28P,300MIL,48MHZ,ST,-,
PLASTIC,3.3V,-,0TO+70C,-,-,-,-,-”
1006-000243 “U1,U7” 2 IC-LINE TRANSCEIVER“74ACT245,SOP,20P,-,OCTAL,ST,PL”
1103-000133 U11 1 IC-EEPROM “93C66,256x16BIT,SOP,8P,150MIL,”
1105-001213 U3 1 IC-DRAM “416C1204,1Mx16BIT,SOJ,42P,400M”
1107-001121 U33 1 IC-FLASH MEMORY “29F800,1Mx8/512Kx16Bit,
TSOP,48P,787MIL,70nS,5V,10%,PLASTIC,0to+70C,100uA,CMOS,ST”
1203-000496 U14 1 IC-VOL. SUPERVISORY “7705,SOP,8P,150MIL,PLASTIC,20V”
1203-001026 “U15,U16” 2 IC-POSI.FIXED REG. “33269,DPAK,3P,265MIL,PLASTIC,
3.37/3.33V,-,-40TO+150C,800MA,-,ST”
2007-000029 “R136,R138,R152” 3 R-CHIP “0OHM,5%,1/10W,DA,TP,2012”
2007-000029 “R3,R4,R24,R26,R30,R37,R96” 7 R-CHIP “0OHM,5%,1/10W,DA,TP,2012”
2007-000221 R59 1 R-CHIP “1.2KOHM,5%,1/10W,DA,TP,2012”
2007-000241 R124 1 R-CHIP “1.5KOHM,5%,1/10W,DA,TP,2012”
2007-000290 “R28,R32,R76,R141,R143” 5 R-CHIP “100OHM,5%,1/10W,DA,TP,2012”
2007-000300 “R1,R5,R7,R8,R49,R52,R60,R63,R64” 9 R-CHIP “10KOHM,5%,1/10W,DA,TP,2012”
2007-000300 “R75,R146,R153” 3 R-CHIP “10KOHM,5%,1/10W,DA,TP,2012”
2007-000308 “R40,R50,R51,R66,R71,R74,R120” 7 R-CHIP “10OHM,5%,1/10W,DA,TP,2012”
2007-000312 R111 1 R-CHIP “10OHM,5%,1/8W,DA,TP,3216”
2007-000409 R144 1 R-CHIP “15KOHM,5%,1/10W,DA,TP,2012”
2007-000449 “R12,R147,R151” 3 R-CHIP “180OHM,5%,1/10W,DA,TP,2012”
2007-000468 R132 1 R-CHIP “1KOHM,5%,1/10W,DA,TP,2012”
2007-000468 “R41,R56,R78,R79,R81,R83,R84,R86,R87,R89” 10 R-CHIP “1KOHM,5%,1/10W,DA,TP,2012”
2007-000468 “R93,R95,R100,R104,R105,R109,R115,R119” 8 R-CHIP “1KOHM,5%,1/10W,DA,TP,2012”
2007-000493 “R90,R97” 2 R-CHIP “2.2KOHM,5%,1/10W,DA,TP,2012”
2007-000551 “R112,R121” 2 R-CHIP “20OHM,5%,1/10W,DA,TP,2012”
2007-000766 R77 1 R-CHIP “330OHM,5%,1/10W,DA,TP,2012”
2007-000774 “R6,R135” 2 R-CHIP “33KOHM,5%,1/10W,DA,TP,2012”
2007-000781 “R108,R114,R118” 3 R-CHIP “33OHM,5%,1/10W,DA,TP,2012”
2007-000781 “R19,R20,R21,R22,R23,R25,R27,R31,R34,R38” 10 R-CHIP “33OHM,5%,1/10W,DA,TP,2012”
2007-000781 “R2,R9,R10,R11,R13,R14,R15,R16,R17,R18” 10 R-CHIP “33OHM,5%,1/10W,DA,TP,2012”
Samsung Electronics 9-1
6-1 Main PBA
6. Electrical Parts Lists
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
Electrical Parts List
SEC CODE LOCATION NO. Q’ty DESCRIPTION
2007-000781 “R69,R70,R82,R88,R94,R99,R103,R106” 8 R-CHIP “33OHM,5%,1/10W,DA,TP,2012”
2007-000872 R134 1 R-CHIP “4.7KOHM,5%,1/10W,DA,TP,2012”
2007-000931 “R47,R92” 2 R-CHIP “470OHM,5%,1/10W,DA,TP,2012”
2007-000964 “R113,R117,R122,R126,R129,R130,R131” 7 R-CHIP “5.1KOHM,5%,1/10W,DA,TP,2012”
2007-000964 R162 1 R-CHIP “5.1KOHM,5%,1/10W,DA,TP,2012”
2007-000964 “R46,R55,R58,R65,R67,R72,R98,R102,R107” 9 R-CHIP “5.1KOHM,5%,1/10W,DA,TP,2012”
2007-001133 “R29,R33,R35,R36,R39,R42,R43,R44,R45,R54” 10 R-CHIP “68OHM,5%,1/10W,DA,TP,2012”
2007-001133 “R57,R68,R80,R110” 4 R-CHIP “68OHM,5%,1/10W,DA,TP,2012”
2007-001216 R91 1 R-CHIP “82OHM,5%,1/10W,DA,TP,2012”
2007-007961 R142 1 R-CHIP “1ohm,1%,1W,DA,TP,6432”
2011-001094 “RA1,RA2,RA3,RA4,RA5,RA6,RA7,RA8,RA9,RA10” 10 R-NETWORK “39ohm,5%,63mW,L,CHIP,8P,TP”
2011-001094 “RA11,RA12,RA13,RA14,RA15,RA16,RA17” 7 R-NETWORK “39ohm,5%,63mW,L,CHIP,8P,TP”
2203-000192 “C106,C121,C136,C140” 4 “C-CERAMIC,CHIP”“100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C172,C173,C176,C177,C178,C179” 6 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C19,C23,C24,C26,C27,C28,C32,C41” 8 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C44,C47,C52,C56,C57,C58,C59” 7 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C5,C6,C7,C9,C10,C11,C15,C16,C18” 9 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C62,C63,C64,C65,C67,C68,C69,C71,C72,C73” 10 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C77,C78,C79,C80,C84,C85,C86,C88,C89,C90” 10 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000192 “C92,C94,C95,C96,C97,C98,C99,C102” 8 “C-CERAMIC,CHIP” “100nF,+80-20%,50V,Y5V,TP,2012,”
2203-000239 “C13,C17,C20,C25,C74,C141,C174,C175” 8 “C-CERAMIC,CHIP” “0.1nF,5%,50V,NP0,TP,2012”
2203-000239 “C145,C152,C156,C164,C165,C166,C167” 7 “C-CERAMIC,CHIP” “0.1nF,5%,50V,NP0,TP,2012”
2203-000260 “C161,C162,C180,C181,C182,C183” 6 “C-CERAMIC,CHIP” “10nF,10%,50V,X7R,TP,2012”
2203-000389 “C53,C117,C143” 3 “C-CERAMIC,CHIP” “0.015nF,5%,50V,NP0,TP,2012”
2203-000455 “C160,C168,C169,C170,C171,C186” 6 “C-CERAMIC,CHIP” “1nF,5%,50V,NP0,TP,2012”
2203-000455 “C187,C188,C189,C190,C191,C192,C193,C194” 8 “C-CERAMIC,CHIP” “1nF,5%,50V,NP0,TP,2012”
2203-000455 “C4,C14,C31,C37,C40,C66,C83,C109,C151” 9 “C-CERAMIC,CHIP” “1nF,5%,50V,NP0,TP,2012”
2203-000595 “C114,C120,C126,C130,C135,C138,C142,C146” 8 “C-CERAMIC,CHIP” “0.22nF,5%,50V,NP0,TP,2012”
2203-000595 “C127,C132” 2 “C-CERAMIC,CHIP” “0.22nF,5%,50V,NP0,TP,2012”
2203-000634 “C101,C184” 2 “C-CERAMIC,CHIP” “0.022nF,5%,50V,NP0,TP,2012”
2203-000634 “C115,C124,C131” 3 “C-CERAMIC,CHIP” “0.022nF,5%,50V,NP0,TP,2012”
2203-000784 “C8,C22,C163” 3 “C-CERAMIC,CHIP” “0.33nF,5%,50V,NP0,TP,2012”
2203-000818 “C21,C33,C34,C35,C36,C38,C39,C43,C45,C46” 10 “C-CERAMIC,CHIP” “0.033nF,5%,50V,NP0,TP,2012”
2203-000818 “C48,C49,C61,C139” 4 “C-CERAMIC,CHIP” “0.033nF,5%,50V,NP0,TP,2012”
2203-000891 C76 1 “C-CERAMIC,CHIP” “4.7nF,10%,50V,X7R,TP,2012”
2203-000938 “C113,C119,C125,C129,C134,C137,C185” 7 “C-CERAMIC,CHIP” “0.47nF,5%,50V,NP0,TP,2012”
2203-001002 “C42,C70,C75,C81,C91,C110,C128” 7 “C-CERAMIC,CHIP” “0.047nF,5%,50V,NP0,TP,2012”
2203-001132 C100 1 “C-CERAMIC,CHIP” “0.68nF,5%,50V,NP0,TP,2012”
2203-001158 C55 1 “C-CERAMIC,CHIP” “0.068nF,5%,50V,NP0,TP,2012”
2402-000168 C87 1 “C-AL,SMD” “100uF,20%,16V,GP,TP,8.3x8.3x6.3mm”
2404-000128 “C1,C2,C82,C105,C122,C158” 6 “C-TA,CHIP” “10uF,20%,16V,-,TP,6032,-”
2404-000468 “C12,C54,C107,C108,C123,C133” 6 “C-TA,CHIP” “33uF,20%,16V,GP,TP,7343,-”
2804-001163 OSC3 1 OSCILLATOR-CLOCK“20MHz,50ppm,10TTL & CMOS,ST,5V”
Samsung Electronics6-2
Main PBA
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
2804-001278 OSC2 1 OSCILLATOR-CLOCK
“48MHZ,100PPM,10 TTL & CMOS,ST,5V,40MA”
2804-001348 OSC1 1 OSCILLATOR-CLOCK
“45.032242MHz,100ppm,10TTL&CMOS,BK,5V,40mA”
2901-000229 “F1,F2,F5,F6,F7,F8,F9,F10” 8 FILTER-EMI SMD “50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP”
2901-000229 F11 1 FILTER-EMI SMD “50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP”
3301-000317 “L11,L12,L13” 3 CORE-FERRITE BEAD “AB,2x1.25x0.9mm,-,-”
3301-000317 “L2,L3,L4,L5,L6,L7,L8,L9,L10” 9 CORE-FERRITE BEAD “AB,2x1.25x0.9mm,-,-”
3702-000118 CN8 1 CONNECTOR-RIBBON “36P,FEMALE,ANGLE,AU”
3711-002811 CN5 1 CONNECTOR-HEADER “BOX,10P,1R,2mm,STRAIGHT,SN”
3711-002812 CN6 1 CONNECTOR-HEADER “BOX,11P,1R,2mm,STRAIGHT,SN”
3711-002813 CN2 1 CONNECTOR-HEADER “BOX,12P,1R,2mm,STRAIGHT,SN”
3711-003205 CN9 1 CONNECTOR-HEADER “BOX,4P,1R,2.0mm,STRAIGHT,SN”
3711-003408 CN12 1 CONNECTOR-HEADER “BOX,2P,1R,2mm,STRAIGHT,SN”
3711-003409 CN13 1 CONNECTOR-HEADER “BOX,3P,1R,2mm,STRAIGHT,SN”
3711-003969 CN11 1 CONNECTOR-HEADER “BOX,2P,1R,2.5mm,STRAIGHT,SN”
3711-003981 CN3 1 CONNECTOR-HEADER “BOX,28P,2R,2mm,STRAIGHT,SN”
3722-001101 CN7 1 JACK-USB “4P/2C,8.38mm,AU,IVR,#22-28”
4701-001020 “U22,U23” 2 FREQ-ATTENUATOR “5-80MHz,15dB,-,0.03W”
JC13-00006A U17 1 IC ASIC- SPGPE+ “ML-6060,KS32C61200,QFP,240P,36.4x4”
JC41-00036A HAWK CONTROLLER PCB 1 PCB-CTRL_6040A “ML-6040A,FR-4,4LAYER,1.6T,145X180MM”
Electrical Parts List
Samsung Electronics 6-3
SEC CODE LOCATION NO. Q’ty DESCRIPTION
Main PBA
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
Electrical Parts List
SEC CODE LOCATION NO. Q’ty DESCRIPTION
JC92-01187A0401-000005 “D1,2,3,5,6,7,8,9,506” 9 DIODE-SWITCHING “1N4148,100V,200MA,DO-35,TP”0402-000012 D502 1 DIODE-RECTIFIER “UF4007,1KV,1A,DO-41,TP”
0402-000104 BD502 1 DIODE-BRIDGE “D3SBA60,600V,4A,-,ST”
0402-000129 “D4,D10,D505” 3 DIODE-RECTIFIER “1N4003,200V,1A,DO-41,TP”
0402-000314 D503 1 DIODE-RECTIFIER “D10SC4M,40V,10A,ITO-220”
0402-000351 D501 1 DIODE-RECTIFIER “1N4937,600V,1A,DO-41,TP”
0501-000010 “Q1,Q2,Q3,Q7,Q9” 5 TR-SMALL SIGNAL “KSC1008,NPN,800mW,TO-92,TP,120”
0604-000001 U503 1 PHOTO-COUPLER “TR,50-60%,200mW,DIP-4,ST”
0604-000146 U501 1 PHOTO-COUPLER “TRIAC,-,250mW,DIP-6,ST”
0604-001211 “U4,U554,U555” 3 PHOTO-INTERRUPTER “TR,-,200mW,DIP-4,ST”
0801-001262 U5 1 IC-CMOS LOGIC “74HC4060,BINARY COUNTER,DIP,16”
1003-001291 U2 1 IC-MOTOR DRIVER
“A2918SWH,DIP,18P,1220MIL,-,+-1.5A,ST,PLASTIC,-,-20to+85C,20W,45V,-”
1202-000103 U3 1 IC-VOLTAGE COMP. “393,DIP,8P,300MIL,DUAL,36V,CMO”
1203-000002 U504 1 IC-POSI.ADJUST REG. “431,TO-92,3P,-,PLASTIC,2.44/2.”
1404-000167 TH501 1 THERMISTOR-NTC “5ohm,10%,3150K,18.7mW/C,TP”
1405-000125 TNR502 1 VARISTOR “220V,4500A,17x4.2mm,TP”
1405-000147 TNR501 1 VARISTOR “470V,4500A,17x12mm,BK”
2001-000021 R512 1 R-CARBON “27OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000027 R504 1 R-CARBON “100OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000045 R63 1 R-CARBON “1.8KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000058 R529 1 R-CARBON “5.6KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000071 R507 1 R-CARBON “22KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000105 “R16,R528” 2 R-CARBON “1.5KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000119 R516 1 R-CARBON “680OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000281 “R2,3,7,8,9,20,21,54,58,61” 10 R-CARBON “100OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000281 R527 1 R-CARBON “100OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000290 R49 1 R-CARBON “10KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000362 “R29,R31,R51,R525” 4 R-CARBON “150OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000429 “R25,R45,R50,R56” 4 R-CARBON “1KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000435 R60 1 R-CARBON “1MOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000436 J555 1 R-CARBON “0OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000537 “R46,R47” 2 R-CARBON “24KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000588 R514 1 R-CARBON “3.3KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000613 R65 1 R-CARBON “3.9KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000793 R68 1 R-CARBON “47OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000812 “R5,10,11,12,22,64,67,520” 8 R-CARBON “5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000832 “R13,R32,R521” 3 R-CARBON “510OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000876 R57 1 R-CARBON “6.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-001150 “R501,R505” 2 R-CARBON(S) “470KOHM,5%,1/2W,AA,TP,2.4X6.4MM”
2003-000455 R513 1 R-METAL OXIDE(S) “100ohm,5%,2W,AA,TP,4x12mm”
2003-000706 R511 1 R-METAL OXIDE(S) “47Kohm,5%,2W,AA,TP,4.3x12mm”
2003-000767 R519 1 R-METAL OXIDE(S) “680ohm,5%,2W,AA,TP,4x12mm”
Samsung Electronics6-4
6-2 Engine PBA(110V)
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
2003-002190 “R509,R510” 2 R-METAL OXIDE(S) “47Kohm,5%,1W,T,TP,2.6x6.0mm”
2004-000345 “R4,R28,R30,R52,R526” 5 R-METAL “15Kohm,1%,1/8W,AA,TP,1.8x3.2mm”
2004-000432 R517 1 R-METAL “1Kohm,1%,1/4W,AA,TP,2.4x6.4mm”
2004-000481 R515 1 R-METAL “2.4Kohm,1%,1/4W,AA,TP,2.4x6.4m”
2004-000699 “R40,R69” 2 R-METAL “3.3Kohm,1%,1/8W,AA,TP,1.8x3.2m”
2004-004006 R518 1 R-METAL “2.3Kohm,1%,1/4W,AA,TP,2.4x6.4m”
2005-000168 R506 1 “R-WIRE WOUND,NON”“0.22ohm,5%,2W,AA,BK,4x12mm”
2005-001058 “R44,R48” 2 R-WIRE WOUND “0.39ohm,1%,1W,AA,TP,4.3x12mm”
2008-001071 R503 1 R-FUSIBLE(S) “180ohm,5%,1W,AA,TP,3.3x9.0mm”
2008-001072 R502 1 R-FUSIBLE(S) “120ohm,5%,1W,AA,TP,3.3x9mm”
2201-000017 “C20,C25,C27,C32” 4 “C-CERAMIC,DISC” “1nF,10%,50V,Y5P,TP,5x3.5,5”
2201-000019 “C24,C502” 2 “C-CERAMIC,DISC” “10nF,+80-20%,500V,Y5V,TP,13.5x4mm,5”
2201-000119 “C5,12,13,23,33,508,513,519,520” 9 “C-CERAMIC,DISC” “100nF,+80-20%,50V,Y5V,TP,8x3,5”
2201-000119 “C523,C524,C525” 3 “C-CERAMIC,DISC” “100nF,+80-20%,50V,Y5V,TP,8x3,5”
2201-000391 “C29,C30” 2 “C-CERAMIC,DISC” “0.022nF,5%,50V,SL,TP,5x3,5”
2201-000469 “C18,C19,C521,C522” 4 “C-CERAMIC,DISC” “0.33nF,10%,500V,Y5P,TP,5.5x3,5”
2201-002071 “C503,C504,C506” 3 “C-CERAMIC,DISC” “2.2nF,20%,400V,Y5U,TP,12x7,10”
2202-000121 “C31,526,527,528,529” 5 “C-CERAMIC,MLC-AXIAL”“100pF,10%,50V,Y5P,TP,1.9x3.5,-”
2301-000010 C516 1 “C-FILM,PEF” “100nF,5%,100V,TP,11.5x12.5mm,5”
2301-000323 “C501,C505” 2 “C-FILM,PEF” “220NF,20%,275V,TP,18X8.5X26MM,22.5”
2301-001340 C509 1 “C-FILM,MPPF” “10nF,10%,630V,TP,16x5.5x10.5mm,7.5”
2401-000183 “C517,C518” 2 C-AL “1000uF,20%,35V,WT,TP,12.5x25,5”
2401-000603 C512 1 C-AL “1uF,20%,50V,GP,TP,5x11,5”
2401-000698 C515 1 C-AL “2200uF,20%,16V,WT,TP,12.5x25,5”
2401-001197 C510 1 C-AL “33uF,20%,50V,GP,TP,6.3x7,-”
2401-001695 C507 1 C-AL “220uF,20%,200V,WT,BK,22x25,10”
2401-002144 C17 1 C-AL “47uF,20%,16V,GP,TP,5x11,5”
2401-002300 “C16,C28” 2 C-AL “47uF,20%,50V,GP,TP,6.3x11,5”
2401-002420 C514 1 C-AL “470uF,20%,16V,GP,TP,10x12,5mm”
2801-003885 OSC1 1 CRYSTAL-UNIT “6.81984MHz,30ppm,28-AAM,20pF,75ohm,TP”
3301-000344 “BD1,BD3,BD10” 3 CORE-FERRITE BEAD “AA,-,3.5x0.6x6.5mm,-,-,Mn-Zn,-”
3301-001015 “BD504,JS503” 2 CORE-FERRITE BEAD
“AA,70ohm,3.6x0.65x5mm,7000mA,TP,FERRITE,0.01ohm”
3601-000157 F501 1 FUSE-CARTRIDGE “125V,8A,SLOW-BLOW,GLASS,5.2x20mm”
3602-000001 “FC1,FC2” 2 FUSE-CLIP “-,-,30mohm”
3711-000028 CN3 1 CONNECTOR-HEADER “BOX,4P,1R,2mm,STRAIGHT,SN”
3711-000217 CN501 1 CONNECTOR-HEADER “1WALL,3P,1R,3.96mm,STRAIGHT,SN”
3711-002806 CN1 1 CONNECTOR-HEADER “BOX,5P,1R,2mm,STRAIGHT,SN”
3711-002809 CN5 1 CONNECTOR-HEADER “BOX,8P,1R,2mm,STRAIGHT,SN”
3711-003359 CN14 1 CONNECTOR-HEADER “BOX,10P,1R,2.5mm,STRAIGHT,SN”
3711-003409 “CN6,CN504” 2 CONNECTOR-HEADER “BOX,3P,1R,2mm,STRAIGHT,SN”
3711-003968 CN503 1 CONNECTOR-HEADER “BOX,3P,1R,2.5mm,STRAIGHT,SN”
3711-003981 CN8 1 CONNECTOR-HEADER “BOX,28P,2R,2mm,STRAIGHT,SN”
Electrical Parts List
Samsung Electronics 6-5
SEC CODE LOCATION NO. Q’ty DESCRIPTION
Engine PBA(110V)
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
Electrical Parts List
SEC CODE LOCATION NO. Q’ty DESCRIPTION
3711-004443 CN502 1 CONNECTOR-HEADER “1WALL,2P,1R,7.92mm,STRAIGHT,SN”
JC26-00002A T501 1 TRANS POWER-SW_V1“ML-5200A,110V,-”
JC27-00001A LF501 1 COIL FILTER-SQ2828 “ML-5200A,18.0mH,0.20ohm,58T”
JC27-00002A LF502 1 COIL FILTER-SQ2116 “ML-5200A,4.8mH,0.43ohm,45T”
JC27-60101A L501 1 COIL FILTER- “-,300UH,-,-”
JC27-60101B L503 1 COIL FILTER- “-,9UH,-,-”
JC27-60101C L502 1 COIL FILTER- “-,6UH,-,-”
JC33-10501B L553 1 SOLENOID-6000 “ML-6000,24VDC,72W,57,39X39X22,”
JC39-40511A “BD501,BD505,R508” 3 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J3,4,17,18,22,25,26,27,28,31” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J41,J42,J43,J49,J54,J55, 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J67,J68,J69,J71” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J501~J508” 7 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J511,J512,J513” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J522,J525,J526” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J528,J529,J531” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J532,J533,J535,J536,J538” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J540,J541,J543,J544” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J545~J552” 8 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J553~J560” 8 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J561,J565,J574~J578” 7 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J72,J82,J83,J85~J89,J91,J92” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J93,J564,J567,J569,J570,J572” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC41-00038A PCB-HAWK ENGINE 1 PCB-HAWK ENGINE “ML-6040A,FR-1,1LAYER,1.6T,246.5x213.5mm”
JC96-01935A 1 ELA UNIT-HEAT-SINK (1020CF) “ML-5000A,SAMSUNG,KOREA,-,-,-,-”
0402-000304 1 DIODE-RECTIFIER “STPR1020CF,200V,5A,TO-220,ST”
6003-000119 1 SCREW-TAPTITE “BH,+,B,M3,L8,CBLACK,SWRCH18A”
JC62-30908A 1 HEAT SINK-SMPS“ML-5000,AL,ANODIZING”
JC96-01936A 1 ELA UNIT-HEAT-SINK (6060) “ML-5000A,SAMSUNG,KOREA,-,-,-,-”
1203-001721 1 IC-PWM CONTROLLER
“STR-G6153T,T0-220,5P,140MIL,PLASTIC,-,1.5W NO HEATSINK,-20TO +120C,8A,-,ST”
6003-000119 1 SCREW-TAPTITE “BH,+,B,M3,L8,CBLACK,SWRCH18A”
JC62-00001A 1 HEAT SINK-FET “ML-6060,A6063,SILVER”
JC96-01946A 1 ELA UNIT-HEAT-SINK (600CW) “ML-5000A,SAMSUNG,KOREA,-,-,-,-”
1401-000108 1 THYRISTOR-TRIAC “100A,600V,-,5V/uS,TO-220AB”
6003-000269 1 SCREW-TAPTITE “BH,+,S,M3,L6,ZPC(YEL),SWRCH18A”
JF62-30201A 1 HEAT SINK “HVPS,SPCC,t1.0”
Samsung Electronics6-6
Engine PBA(110V)
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
JC92-01190A
0401-000005 “D1~D3,D5~D9,D506” 9 DIODE-SWITCHING “1N4148,100V,200MA,DO-35,TP”
0402-000012 D502 1 DIODE-RECTIFIER “UF4007,1KV,1A,DO-41,TP”
0402-000104 BD502 1 DIODE-BRIDGE “D3SBA60,600V,4A,-,ST”
0402-000129 “D4,D10,D505” 3 DIODE-RECTIFIER “1N4003,200V,1A,DO-41,TP”
0402-000314 D503 1 DIODE-RECTIFIER “D10SC4M,40V,10A,ITO-220”
0402-000351 D501 1 DIODE-RECTIFIER “1N4937,600V,1A,DO-41,TP”
0501-000010 “Q1,Q2,Q3,Q7,Q9” 5 TR-SMALL SIGNAL “KSC1008,NPN,800mW,TO-92,TP,120”
0604-000142 U503 1 PHOTO-COUPLER “TR,-,200mW,DIP-4,ST”
0604-000146 U501 1 PHOTO-COUPLER “TRIAC,-,250mW,DIP-6,ST”
0604-001211 “U4,U554,U555” 3 PHOTO-INTERRUPTER“TR,-,200mW,DIP-4,ST”
0801-001262 U5 1 IC-CMOS LOGIC “74HC4060,BINARY COUNTER,DIP,16”
1003-001291 U2 1 IC-MOTOR DRIVER
“A2918SWH,DIP,18P,1220MIL,-,+-1.5A,ST,PLASTIC,-,-20to+85C,20W,45V,-”
1202-000103 U3 1 IC-VOLTAGE COMP. “393,DIP,8P,300MIL,DUAL,36V,CMO”
1203-000002 U504 1 IC-POSI.ADJUST REG. “431,TO-92,3P,-,PLASTIC,2.44/2.”
1404-000167 TH501 1 THERMISTOR-NTC “5ohm,10%,3150K,18.7mW/C,TP”
1405-000147 TNR502 1 VARISTOR “470V,4500A,17x12mm,BK”
2001-000021 R512 1 R-CARBON “27OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000045 R63 1 R-CARBON “1.8KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000058 R529 1 R-CARBON “5.6KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000071 R507 1 R-CARBON “22KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000105 “R16,R528” 2 R-CARBON “1.5KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000119 R516 1 R-CARBON “680OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000281 “R2,R3,R7,R8,R9,R20,R21” 10 R-CARBON “100OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000281 R527,R54,R58,R61 1 R-CARBON “100OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000290 R49 1 R-CARBON “10KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000362 “R29,R31,R51,R525” 4 R-CARBON “150OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000429 “R25,R45,R50,R56” 4 R-CARBON “1KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000435 R60 1 R-CARBON “1MOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000436 J555 1 R-CARBON “0OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000525 R504 1 R-CARBON “22OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000537 “R46,R47” 2 R-CARBON “24KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000588 R514 1 R-CARBON “3.3KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-000613 R65 1 R-CARBON “3.9KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000793 R68 1 R-CARBON “47OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000812 “R5,10,11,12,22,64,67,520” 8 R-CARBON “5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000832 “R13,R32,R521” 3 R-CARBON “510OHM,5%,1/8W,AA,TP,1.8X3.2MM”
2001-000876 R57 1 R-CARBON “6.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM”
2001-001150 “R501,R505” 2 R-CARBON(S) “470KOHM,5%,1/2W,AA,TP,2.4X6.4MM”
2003-000455 R513 1 R-METAL OXIDE(S) “100ohm,5%,2W,AA,TP,4x12mm”
2003-000706 R511 1 R-METAL OXIDE(S) “47Kohm,5%,2W,AA,TP,4.3x12mm”
2003-000767 R519 1 R-METAL OXIDE(S) “680ohm,5%,2W,AA,TP,4x12mm”
Electrical Parts List
Samsung Electronics 6-7
SEC CODE LOCATION NO. Q’ty DESCRIPTION
6-3 Engine PBA(220V)
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
Electrical Parts List
SEC CODE LOCATION NO. Q’ty DESCRIPTION
2003-002123 “R509,R510” 2 R-METAL OXIDE(S) “100Kohm,5%,1W,AA,TP,2.5x6.5mm”
2004-000345 “R4,R28,R30,R52,R526” 5 R-METAL “15Kohm,1%,1/8W,AA,TP,1.8x3.2mm”
2004-000432 R517 1 R-METAL “1Kohm,1%,1/4W,AA,TP,2.4x6.4mm”
2004-000481 R515 1 R-METAL “2.4Kohm,1%,1/4W,AA,TP,2.4x6.4m”
2004-000699 “R40,R69” 2 R-METAL “3.3Kohm,1%,1/8W,AA,TP,1.8x3.2m”
2004-004006 R518 1 R-METAL “2.3Kohm,1%,1/4W,AA,TP,2.4x6.4m”
2005-001058 “R44,R48” 2 R-WIRE WOUND “0.39ohm,1%,1W,AA,TP,4.3x12mm”
2005-001114 R506 1 “R-WIRE WOUND,NON”“0.44ohm,5%,2W,AA,TP,3.8x11mm”
2008-001071 R503 1 R-FUSIBLE(S) “180ohm,5%,1W,AA,TP,3.3x9.0mm”
2008-001072 R502 1 R-FUSIBLE(S) “120ohm,5%,1W,AA,TP,3.3x9mm”
2201-000017 “C20,C25,C27,C32” 4 “C-CERAMIC,DISC” “1nF,10%,50V,Y5P,TP,5x3.5,5”
2201-000019 “C24,C502,C513,C519,C520” 2 “C-CERAMIC,DISC” “10nF,+80-20%,500V,Y5V,TP,13.5x4mm,5”
2201-000119 “C5,C12,C13,C23,C33,C508” 9 “C-CERAMIC,DISC” “100nF,+80-20%,50V,Y5V,TP,8x3,5”
2201-000119 “C523,C524,C525” 3 “C-CERAMIC,DISC” “100nF,+80-20%,50V,Y5V,TP,8x3,5”
2201-000391 “C29,C30” 2 “C-CERAMIC,DISC” “0.022nF,5%,50V,SL,TP,5x3,5”
2201-000469 “C18,C19,C521,C522” 4 “C-CERAMIC,DISC” “0.33nF,10%,500V,Y5P,TP,5.5x3,5”
2201-002071 “C503,C504,C506” 3 “C-CERAMIC,DISC” “2.2nF,20%,400V,Y5U,TP,12x7,10”
2202-000121 “C31,C526,C527,C528,C529” 5 “C-CERAMIC,MLC-AXIAL”“100pF,10%,50V,Y5P,TP,1.9x3.5,-”
2301-000010 C516 1 “C-FILM,PEF” “100nF,5%,100V,TP,11.5x12.5mm,5”
2301-000323 “C501,C505” 2 “C-FILM,PEF” “220NF,20%,275V,TP,18X8.5X26MM,22.5”
2301-001340 C509 1 “C-FILM,MPPF” “10nF,10%,630V,TP,16x5.5x10.5mm,7.5”
2401-000183 “C517,C518” 2 C-AL “1000uF,20%,35V,WT,TP,12.5x25,5”
2401-000532 C507 1 C-AL “150uF,20%,400V,GP,BK,22x35,10”
2401-000603 C512 1 C-AL “1uF,20%,50V,GP,TP,5x11,5”
2401-000698 C515 1 C-AL “2200uF,20%,16V,WT,TP,12.5x25,5”
2401-001197 C510 1 C-AL “33uF,20%,50V,GP,TP,6.3x7,-”
2401-002144 C17 1 C-AL “47uF,20%,16V,GP,TP,5x11,5”
2401-002300 “C16,C28” 2 C-AL “47uF,20%,50V,GP,TP,6.3x11,5”
2401-002420 C514 1 C-AL “470uF,20%,16V,GP,TP,10x12,5mm”
2801-003885 OSC1 1 CRYSTAL-UNIT “6.81984MHz,30ppm,28-AAM,20pF,75ohm,TP”
3301-000344 “BD1,BD3,BD10” 3 CORE-FERRITE BEAD “AA,-,3.5x0.6x6.5mm,-,-,Mn-Zn,-”
3301-001015 “BD504,JS503” 2 CORE-FERRITE BEAD “AA,70ohm,3.6x0.65x5mm,7000mA,TP,FERRITE,0.01ohm”
3601-000296 F501 1 FUSE-CARTRIDGE “250V,5A,TIME-LAG,CERAMIC,5.2x20mm”
3602-000001 “FC1,FC2” 2 FUSE-CLIP “-,-,30mohm”
3711-000028 CN3 1 CONNECTOR-HEADER“BOX,4P,1R,2mm,STRAIGHT,SN”
3711-000217 CN501 1 CONNECTOR-HEADER“1WALL,3P,1R,3.96mm,STRAIGHT,SN”
3711-002806 CN1 1 CONNECTOR-HEADER“BOX,5P,1R,2mm,STRAIGHT,SN”
3711-002809 CN5 1 CONNECTOR-HEADER“BOX,8P,1R,2mm,STRAIGHT,SN”
3711-003359 CN14 1 CONNECTOR-HEADER“BOX,10P,1R,2.5mm,STRAIGHT,SN”
3711-003409 “CN6,CN504” 2 CONNECTOR-HEADER“BOX,3P,1R,2mm,STRAIGHT,SN”
3711-003968 CN503 1 CONNECTOR-HEADER“BOX,3P,1R,2.5mm,STRAIGHT,SN”
3711-003981 CN8 1 CONNECTOR-HEADER“BOX,28P,2R,2mm,STRAIGHT,SN”
3711-004443 CN502 1 CONNECTOR-HEADER“1WALL,2P,1R,7.92mm,STRAIGHT,SN”
Samsung Electronics6-8
Engine PBA(220V)
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
JC26-00003A T501 1 TRANS POWER-SW_V2“ML-5200A,220V,-”
JC27-00001A LF501 1 COIL FILTER-SQ2828 “ML-5200A,18.0mH,0.20ohm,58T”
JC27-00002A LF502 1 COIL FILTER-SQ2116 “ML-5200A,4.8mH,0.43ohm,45T”
JC27-60101A L501 1 COIL FILTER- “-,300UH,-,-”
JC27-60101B L503 1 COIL FILTER- “-,9UH,-,-”
JC27-60101C L502 1 COIL FILTER- “-,6UH,-,-”
JC33-10501B L553 1 SOLENOID-6000 “ML-6000,24VDC,72W,57,39X39X22,”
JC39-40511A “BD501,BD505,R508” 3 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J3,J4,J17,J18,J22” 3 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J25,J26,J27,J28,J31” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J41,J42,J43,J49,J54” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J55,J67,J68,J69,J71” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J501~J509” 8 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J511,J512,J513,J522,J525,J526” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J528,J529,J531,J532,J533,J535” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J536,J538,J540,J541” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J543,J544,J564” 7 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J545~J552” 8 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J553,J554,J556~J560” 7 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J561,J567,J570,J572,J574,J575” 6 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J72,J82,J83,J85,J86” 8 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J87,J88,J89,J91,J92” 10 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC39-40511A “J93,J565,J576,J577,J578” 5 CBF HARNESS- “ML-80,JUMPER,AWG22,52mm,SILVER”
JC41-00038A PCB-HAWK ENGINE 1 PCB-HAWK ENGINE “ML-6040A,FR-1,1LAYER,1.6T,246.5x213.5mm”
JC96-01935A 1 ELA UNIT-HEAT-SINK (1020CF)“ML-5000A,SAMSUNG,KOREA,-,-,-,-”
0402-000304 1 DIODE-RECTIFIER “STPR1020CF,200V,5A,TO-220,ST”
6003-000119 1 SCREW-TAPTITE “BH,+,B,M3,L8,CBLACK,SWRCH18A”
JC62-30908A 1 HEAT SINK-SMPS “ML-5000,AL,ANODIZING”
JC96-01936A 1 ELA UNIT-HEAT-SINK (6060)“ML-5000A,SAMSUNG,KOREA,-,-,-,-”
1203-001721 1 IC-PWM CONTROLLER
“STR-G6153T,T0-220,5P,140MIL,PLASTIC,-,1.5W NO HEATSINK,-20TO +120C,8A,-,ST”
6003-000119 1 SCREW-TAPTITE “BH,+,B,M3,L8,CBLACK,SWRCH18A”
JC62-00001A 1 HEAT SINK-FET “ML-6060,A6063,SILVER”
JC96-01946A 1 ELA UNIT-HEAT-SINK (600CW)“ML-5000A,SAMSUNG,KOREA,-,-,-,-”
1401-000108 1 THYRISTOR-TRIAC “100A,600V,-,5V/uS,TO-220AB”
6003-000269 1 SCREW-TAPTITE “BH,+,S,M3,L6,ZPC(YEL),SWRCH18A”
JF62-30201A 1 HEAT SINK “HVPS,SPCC,t1.0”
Electrical Parts List
Samsung Electronics 6-9
SEC CODE LOCATION NO. Q’ty DESCRIPTION
Engine PBA(220V)
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
PBA SUB-PANEL_II
0601-000161 “LED1,LED5” 2 LED “ROUND,GRN,5mm,563nm”
0601-000255 LED4 1 LED “ROUND,RED,5mm,700nm”
0601-000304 “LED2,LED3” 2 LED “ROUND,YEL,5mm,585nm”
2001-000111 “R1,R2,R3,R4,R5” 5 R-CARBON “150OHM,5%,1/4W,AA,TP,2.4X6.4MM”
2201-000119 C1 1 “C-CERAMIC,DISC” “100nF,+80-20%,50V,Y5V,TP,8x3,5”
3404-000155 “SW1,SW2,SW3” 3 SWITCH-TACT “12V,50mA,160gf,6x6x3.5mm,SPST”
JC39-00072A HAWK PANEL HARN 10P 1 CBF HARNESS-HVPS_CONTROL
“ML-6060,WIRE HARNESS,UL1061,50mm,BLK+RED,#26”
JC41-00042B HAWK PANEL_II PCB 1 PCB-HAWK PANEL_II “ML-6060,FR-1,1LAYER,1.6T,107.5x40.1mm”
PBA SUB-EXIT SENSOR
0604-001033 1 PHOTO-INTERRUPTER “TR,-,150mW,DIP-4,ST”
2001-000362 1 R-CARBON “150OHM,5%,1/8W,AA,TP,1.8X3.2MM”
JC39-00071A EXIT SENSOR HARN 1 CBF HARNESS-EXIT SENSOR -
“ML6060,WIRE HARNESS,UL1061,425mm,BK+RD+WH,#26”
JC41-00050A PCB-EXIT SENSOR 1 PCB SUB-EXIT SENSOR “ML-6060,FR-1,1LAYER,1.6T,11.1x42.5mm”
JC92-01261B PBA SUB-FUSER_SW
JC39-00077A HARN-FUSER SWITCH 3P 1 CBF HARNESS-MP_CLUTCH
“ML-6060,WIRE HARNESS,UL1061,150mm,BLK,#26”
JC41-00068A PCB-FUSER SWITCH 1 PCB SUB-FUSER_SWITCH“ML-6060,FR-1,1LAYER,1.6T,19.5x22mm”
JC92-01235A PBA-SENSOR DEVE 1 PBA SUB-SWITCH “ML-6060,SEC,USA/EU,-,-,-,-”
3405-000125 1 SWITCH-MICRO “125V,5A,50gf,SPDT”
JC39-00083A DEVE CHECK SENSOR HARN 1 CBF HARNESS-SWITCH_SENSOR
“ML-6060,WIRE HARNESS,UL1061,150mm,BLK+RED,#26”
JC41-00051A PCB-DEVE CHECK SENSOR 1 PCB SUB-SWITCH “ML-6060,FR-1,1LAYER,1.6T,8x21.7mm”
Electrical Parts List
SEC CODE LOCATION NO. Q’ty DESCRIPTION
Samsung Electronics6-10
6-4 Others
Download Service Manual And Resetter Printer at http://printer1.blogspot.com
Samsung Electronics 5-1
5. Exploded Views and Parts List
5-1 Main Exploded View & Parts List
5-2 Cover Exploded View & Parts List
5-3 Frame Exploded View & Parts List
5-4 Exit Exploded View & Parts List
5-5 Fuser Exploded View & Parts List
5-6 Rack-MPF Exploded View & Parts List
5-7 Drive Exploded View & Parts List
5-8 Pick-Up Exploded View & Parts List
5-9 Cassette Exploded View & Parts List
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Exploded Views and Parts List
5-2 Samsung Electronics
5-1 Main Exploded View
0
1
2
3
16
4
5
6
7
8
21
20
9
10
11
12
13
14
17
18
1519
SAMSUNG
SAMSUNG
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Samsung Electronics 5-3
Exploded Views and Parts List
Main Parts List
Location No. Description SEC. Code Q'ty SA Remark
1 ELA HOU TOP-HOUSING * 1 X
2 UNIT-LSU JC59-00004A 1 O
3 ELA UNIT-MOTOR JC96-01656A 1 O
4 ELA UNIT-DEVE * 1 X
5 ELA HOU-MPE JC96-01650A 1 O
6 MEA RACK-FEEDER CST JC97-01371A 1 O 270SHEETS
7 CBF-HARNESS-MOTOR * 1 X
8 MEA UNIT-FEEDER JC97-01324A 1 O
9 PMO-CAP SENSOR JC72-00320A 1 O
10 SHIELD-PCU JC70-00080A 1 O
11 PCT-INSULATOR PCU JC72-00334A 1 O
12 PBA MAIN-ENGINE_V1 JC92-01187A 1 O 110V
12 PBA MAIN-ENGINE_V2 JC92-01190A 1 O 220V
13 ELA UNIT-FRAME BASE JC96-01641B 1 O
14 PBA MAIN CTRL-LOW JC92-01258A 1 O
15 ELA UNIT-FUSER JC96-01778B 1 O 110V
15 ELA UNIT-FUSER JC96-01778C 1 O 220V
16 CBF HARNESS-LSU * 1 X
17 PBA PWR-HVPS_HAWK JC92-01175A 1 O
18 MEA RACK-HOU EXIT JC97-01338A 1 O
19 PMO-DUCT FAN JC72-00582A 1 O
20 PMO-DUMMY FACE MAIN(L) * 1 X
21 PMO-DUMMY FACE MAIN(R) * 1 X
SA. : Service Available
O: Service available X: Service not availableIndicate part is for electrical safety components
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Exploded Views and Parts List
5-4 Samsung Electronics
5-2 Cover Exploded View
SAMSUNG
0
1
2
16 4
4
5
6
7
8
910
11
12
13
14
SAMSUNG
3
3-1
3-2
3-3
3-7
3-43-5
3-6
17
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Samsung Electronics 5-5
Exploded Views and Parts List
Cover Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 ELA COVER-HOUSING JC96-01590B 1 O
1 PMO-COVER OPEN * 1 X
2 PMO-COVER MAIN * 1 X
3 MEA RACK-MP TRAY JC72-00349A 1 O
3-1 PMO-COVER-MP * 1 X
3-2 NPR-BADGE (45) * 1 X
3-3 PMO-TRAY EXTENSION MP * 1 X
3-4 PMO-COVER MANUAL * 1 X
3-5 PMO-TRAY LINK MP * 1 X
4 STOPPER HINGE OPEN * 2 X
5 PMO-LENS LED * 1 X
6 PMO-KEY BUTTON * 1 X
7 PMO-KEY SAVE MODE * 1 X
8 PBA LED PANEL-II * 1 X
9 PMO-GUIDE EXIT * 1 X
10 PMO-BUSHING F/DOWN * 1 X
11 PMO-COVER REAR * 1 X
12 PMO-STACKER REAR * 1 X
13 IPR-SPRING LOCKER REAR * 2 X
14 PMO-COVER CONTROLLER JC72-00358A 1 O
15 PMO-CAP REAR * 1 X
16 PMO-SUPPONT MP TRAY * 1 X
17 PMO-STOPPER_EXIT,P * 1 X
S1 SCREW-TAPTITE * 7 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-6 Samsung Electronics
5-3 Frame Exploded View
29-4
29-1
29-2
29-3
25-125-2
24-224-1
25
24
27
26
42
9
41
43
23
22
29
4
22-1
22-3
22-2
22-4
14 13
7
21
16
17
5
16-1
16-2
16-316-4
346
46
45
4547
4748
8
19-2
18-218-1
19-1
11
0
15
15-1
15-2
15-3
244
39
19
1
38
20
36
30
31
30-3
30-2
30-1
31-231-3
31-1
3232-1
32-2
34
33
35
28
28-128-2
18
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Samsung Electronics 5-7
Exploded Views and Parts List
Frame Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 ELA UNIT-FRAME BASE
1 FAN-DC-HAWK JC31-00004A 1 O
2 PMO-GUIDE RIB * 1 X
3 CBF HARNESS-INLET ASS’Y * 1 X
4 PMO-HOLDER WIRE * 1 X
5 KEY DEVE * 1 X
6 CBF HARNESS-ENGINE_CONTROL * 1 X
7 CBF-HARNESS_FUSER * 1 X
8 PBA SUB-EXIT SENSOR * 1 X
9 CBF-HARNESS-THERMISTOR JOINT * 1 X
11 PBA SUB-FUSER_SW JC92-01261B 1 O
13 PMO-FRAME COVER * 1 X
14 IPR-TERMINAL FU * 2 X
15 ELA-UNIT-HOLDER TR L JC96-01730A 1 O
15-1 PMO-BUSHING TR * 1 X
15-2 SPRING TR L * 1 X
15-3 PMO-TRANSFER HOLDER * 1 X
16 ELA-UNIT-HOLDER TR R JC96-01729A 1 O
16-1 PMO-BUSHING TR * 1 X
16-2 SPRING TR R * 1 X
16-3 PMO-TRANSFER HOLDER * 1 X
16-4 IPR-PLATE TR * 1 X
17 GEAR-TR 29 JC66-00039A 1 O
18 ELA UNIT-GUIDE DEVE L * 1 X
18-1 PMO-GUIDE DEVE L * 1 X
18-2 SPRING GUIDE DEVE * 1 X
19 ELA UNIT-GUIDE DEVE R * 1 X
19-1 PMO-GUIDE DEVE R * 1 X
19-2 SPRING GUIDE DEVE * 1 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-8 Samsung Electronics
Frame Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
20 ELA HOU-VARISTOR JC96-01772A 1 O
21 IPR-TERMINAL TR * 1 X
22 ELA UNIT-SENSOR DEVE * 1 X
22-1 PBA SUB-SWITCH * 1 X
22-2 PMO-HOLDER ACTUATOR * 1 X
22-3 PMO-ACTUATOR DEVE * 1 X
23 GROUND FU * 1 X
24 ELA UNIT-TERMINAL TR L * 3 X
24-1 ICT-SHAFT HV LARGE * 3 X
24-2 SPRING-HV LARGE * 3 X
25 ELA UNIT-TERMINAL TR S * 1 X
25-1 ICT-SHAFT HV LARGE * 1 X
25-2 SPRING-HV SMALL * 1 X
26 GROUND-HVPS * 1 X
27 IPR-REMOVE KEY JC70-00139A 1 O
28 ELA UNIT-ACTUATOR FEED * 1 X
28-1 PMO-ACTUATOR FEED * 2 X
28-2 PMO-HOLDER ACTUATOR * 2 X
29 ELA UNIT-GUIDE TRANSFER * 1 X
29-1 PMO-HADER SAW PLATE * 1 X
29-2 IPR-PLATE SAW * 1 X
29-3 IPR-GUIDE TRANSFER * 1 X
29-4 PMO-GUIDE RIB TR * 1 X
30 ELA UNIT-GUIDE FEED JC96-01653A 1 O
30-1 PMO-GUIDE OPTIC * 1 X
30-2 GUIDE FEED * 1 X
30-3 PMO-HOLDER G/PAPER * 1 X
31 ELA UNIT-PTL * 1 X
31-1 GUIDE PLATE FEED * 1 X
31-2 PMO-HOLDER PTL * 1 X
31-3 PBA SUB-PTL * 1 X
SA. : Service Available
O: Service available X: Service not available
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Samsung Electronics 5-9
Exploded Views and Parts List
Location No. Description SEC. Code Q'ty SA Remark
32 ELA UNIT-EMPTY ACT * 1 X
32-1 PMO-ACTUATOR EMPTY HAWK * 1 X
32-2 SPRING EMPTY * 1 X
33 PMO-HINGE GUIDE FEED JC72-00321A 1 O
34 GND ICU * 1 X
35 PMO-CAP SENSOR * 1 X
36 GND MP * 1 X
39 IPR-GUIDE DUST * 1 X
41 IPR-OPC-HAWK * 1 X
42 CAP CONNECTOR L * 1 X
43 CAP CONNECTOR U * 1 X
44 MEC-ROLLER TRANSFER JC75-10963B 1 O
45 GEAR IDLE Z27 * 2 X
46 RING-CS * 2 X
47 WASHER-PLAIN * 2 X
48 IPR-WASHER SPRING SU * 1 X
SA. : Service Available
O: Service available X: Service not available
Frame Parts Lists
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Exploded Views and Parts List
5-10 Samsung Electronics
5-4 Exit Exploded View
1
678
513
12
109
9
11
23
34
0
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Samsung Electronics 5-11
Exploded Views and Parts List
Exit Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 MEA RACK-HOU EXIT JC97-01338A 1 O
1 PMO-FRAME REAR * 1 X
2 GEAR-IDLE 15 * 1 X
3 RING-CS * 2 X
4 GEAR-IDLE 25 * 1 X
5 SPRING-F/DOWN * 4 X
6 PMO-HOLDER EXIT_F/DOWN * 4 X
7 PMO-ROLLER-EXIT, MAIN * 4 X
8 PMO-ROLLER-EXIT, FR * 4 X
9 MEC-BEARING EXIT * 2 X
10 RMO-RUBBER EXIT * 4 X
11 PMO-SHAFT EXIT_F/DOWN * 1 X
12 GEAR-EXIT JC66-40209A 1 O
13 RMP-RUBBER EXIT_F/UP * 4 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-12 Samsung Electronics
5-5 Fuser Exploded View
02
11
1
3
4
7
6
1011
12
13
9
14
151617
18
1920
2625
2237
2321
24
33
34
29
30 31
27
28
32
35
36
5
8
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Samsung Electronics 5-13
Exploded Views and Parts List
Fuser Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 ELA UNIT FUSER (110V) JC96-01778B 1 O 110V
0 ELA UNIT FUSER (220V) JC96-01778C 1 O 220V
1 SCREW TAPTITE M3 x 8, BH+ * 6 X
2 SCREW TAPTITE M3 x 10, FH+ * 1 X
3 SCREW MACHINE M3 x 6 * 2 X
4 THERMISTOR-FUSER JC14-00001A 1 O
5 ELECTRODE FU R * 1 X
6 ELECTRODE FU M * 1 X
7 ELECTRODE FU L * 1 X
8 THERMOSTAT * 1 X
9 BRKT GEAR FUSER * 1 X
10 GEAR-IDLE 25 * 1 X
11 GEAR-IDLE 15 * 1 X
12 RING-CS * 2 X
13 COVER FUSER * 1 X
14 ROLLER EXIT_F/UP * 3 X
15 EXIT_F/UP (SPRING) * 3 X
16 SPRING-CLAW * 4 X
17 GUIDE-CLAW * 4 X
18 LAMP-HALOGEN 4713-001135 1 O 110V
18 LAMP-HALOGEN 4713-001136 1 O 220V
19 NEX-ROLLER-HEAT JC71-20901A 1 O
20 MEC-ROLLER_PRESSORE JC75-10956A 1 O
21 FRAME FUSER * 1 X
22 GEAR FUSER, Z32 * 1 X
23 BUSHING HR-L * 1 X
24 BUSHING HR-R * 1 X
25 SPRING-BEARING PR * 2 X
26 BUSHING PR * 2 X
27 GUIDE REAR * 1 X
28 SHAFT EXIT_F/UP * 1 X
29 BUSHING_TX * 3 X
30 GEAR-EXIT * 1 X
31 RUBBER EXIT * 3 X
32 RUBBER EXIT F/UP * 1 X
33 ACTUATOR EXIT * 1 X
34 SPRING-ACTUATOR * 1 X
35 HOLDER BRUSH * 1 X
36 BRUSH ANTISTATIC * 1 X
37 HOLDER SHAFT * 1 X
38 SEREW TAPTITE M3X6,BH+ * 4 X
SA. : Service Available
O: Service available X: Service not availableIndicate part is for electrical safety components
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Exploded Views and Parts List
5-14 Samsung Electronics
5-6 Rack-MPF Exploded View
0
3
2 1
4
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Samsung Electronics 5-15
Exploded Views and Parts List
Rack-MPF Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 ELA HOU-MPF JC97-01345A 1 O
1 PMO-FRAME_MP * 1 X
2 PMO-PLATE MANUAL * 1 X
3 BRACKET-MANUAL * 1 X
4 SCREW TAPTITE * 1 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-16 Samsung Electronics
5-7 Drive Exploded View
0
2
8 6 7
4
3
5
13 1
16
16
15
9
12
11 10
14
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Samsung Electronics 5-17
Exploded Views and Parts List
Drive Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 ELA UNIT-MOTOR JC96-01656A 1 O
1 MOTOR-STEP JC31-00002A 1 O
2 IPR-BRKT GEAR * 1 X
3 IPR-BRKT MOTOR * 1 X
4 GEAR-RDCN 145-70 * 1 X
5 GEAR-RDCN 90-24 * 1 X
6 GEAR-OPC DRV 135 * 1 X
7 GEAR-OPC DRIVE2 * 1 X
8 GEAR-FEED DRV * 1 X
9 GEAR-CLUTCH 56 * 1 X
10 GEAR-FUSER DRV23 * 1 X
11 PMO-CLUTCH LEVER * 2 X
12 SPRING-CLUTCH * 2 X
13 WASHER-PLAIN * 1 X
14 MPR-POLYWASHER 8 * 1 X
15 WASHER-PLAIN * 1 X
16 SCREW-MACHINE * 5 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-18 Samsung Electronics
5-8 Pick-Up Exploded View
0
8 2
2
5
5
11
7
9
24 25
626
12 18
13
3
19
110
15
15
5
2
22
420
171610
21 5 2
14 23
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Samsung Electronics 5-19
Exploded Views and Parts List
Pick-Up Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 MEA RACK-FEEDER JC97-01324A 1 O
1 SCREW-TAPTITE * 1 X
2 WASHER-PLAIN * 4 X
3 SPRING-FEED(1) * 1 X
4 SPRING-FEED(2) * 1 X
5 BEARING-PICK UP * 4 X
6 GEAR-P/UP DRIVE * 1 X
7 GEAR-FEED * 1 X
8 GEAR-PICK UP(12) * 1 X
9 IPR-SHAFT FEED * 1 X
10 IPR-SHAFT FEED IDLER * 3 X
11 IPR-SHAFT PICK UP * 1 X
12 GROUND_FEED * 1 X
13 IPR-GUIDE_FEED * 1 X
14 PMO-HOUSING P/UP * 1 X
15 PMO-ROLLER FEED L * 2 X
16 PMO-ROLLER FEED S * 1 X
17 PMO-SUB HOLDER FEED * 1 X
18 PMO-FRAME_FEED * 1 X
19 PMO-HOLDER FEED(1) * 1 X
20 PMO-HOLDER FEED(2) * 1 X
21 PMO-IDLE PICK_UP * 1 X
22 PMO-ROLL_FEED, DRV 12 * 1 X
23 RMO-RUBBER PICK_UP * 1 X
24 RMO-LEVER PICK_UP * 1 X
25 SPRING PICK UP(12) * 1 X
26 RING-CS * 1 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-20 Samsung Electronics
5-9 Cassette Exploded View (270)
0
17
16
15
14
13
12
11
1
2
3
5
4
6
10
9
8
7
18
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Samsung Electronics 5-21
Exploded Views and Parts List
Cassette Parts List
Location No. Description SEC. Code Q'ty SA Remark
0 MEA RACK-FEEDER CST JC97-01371A 1 O 2700SHEETS
1 PMO-FRAME CASSETTE * 1 X
2 PMO-GUIDE INNER,CAST * 1 X
3 PMO-GUIDE CASSETTE P * 1 X
4 PMO-HOLDER INDICATOR * 1 X
5 PMO-INDICATOR EMPTY * 1 X
6 PMO-LOCKER PLATE * 1 X
7 SPRING LOCKER PLATE * 1 X
8 PMO-FRAME LEGAL * 1 X
9 LABEL(R)-PLATE * 1 X
10 PMO-REAR GUIDE CST * 1 X
11 IPR-GUIDE PAPER * 2 X
12 LABEL(R)-HEIGHT * 1 X
13 IPR-FINGER * 1 X
14 PMO-SIDE GUIDE * 1 X
15 SPRING-KNOCK UP * 1 X
16 IPR-NOCK UP PLATE * 2 X
17 PAD KNOCK UP * 1 X
18 GUIDE-PAPER FILM * 1 X
SA. : Service Available
O: Service available X: Service not available
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Exploded Views and Parts List
5-22 Samsung Electronics
MEMO
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Troubleshooting
4-1
4. Troubleshooting
4-1 DCU Control
In case of ML-6060,you can not use the DCU under ‘Diagnostic mode’But, you can check set condition by status code
4-1-1 DCU Setup
1) Connect DCU to Controller Board Connector CN9 (4 pins)).
4-1-2 DCU Error Status Code
DCU error code will indicate malfunction area of the machine.
Display Error status
60 OPEN FUSER ERROR
62 LOW HEAT ERROR
68 OVER HEAT ERROR
64 COVER OPEN ERROR
70 NO PAPER or NO CASSETTE
71 PAPER JAM 0
72 PAPER JAM 1
73 PAPER JAM 2
95 LSU NOT READY
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4-1-3 Error Solution
Display Solution
60, 62, 68 1. Measure the resistance of the AC connector on the Fuser. Normal resistance is 2-4 ohmsfor 110V, 6-8 ohms for 220V.
2. Check if the fuser lamp works properly.3. Measure the resistance at Q7 on the engine board. If abnormal, replace U503,CN502,
70 1. Make sure that paper is loaded in the cassette.2. Replace U555 sensor (photo interrupter).3. Replace U7 on controller board.
71 1. Make sure that paper is loaded in the cassette.2. Check for pick-up unit. If it is heavily worn, replace it with new one.3. Replace U554 sensor.4. Check if the feed clutch works properly.5. If abnormal, replace the feed clutch or Q3 on the Engine board .
72, 73 1. Make sure that the paper being used meets the specification.2. Check if there is a paper jam in the fuser.3. Replace U554 on the engine board or exits ensor on the frame.4. Check the fuser roller for any dirt. If dirty, clean the roller.
95 1. Check for CN11,CN6 on the Controller board.2. Replace U5,OSC1 on the Engine board.3. Replace LSU.
Troubleshooting
4-2
4-2 Abnormal Image Printing and Defective Roller
If abnormal image prints periodically, check the parts shown below.
No Roller Abnormal image period Kind of abnormal image
1 OPC Drum 95.6mm White spot/Black spot2 Charge Roller 38.5mm Black spot3 Supply Roller 45.3mm Horizontal density band4 Develop Roller 47.1mm Horizontal density band5 Transfer Roller 56.1mm Black side contamination/transfer fault6 Heat Roller 69.3mm Black spot and fuser ghost7 Pressure Roller 72.5mm Black side contamination
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Troubleshooting
4-3
Repair or replace the GND terminal.
Check the path between video controller, engine board and HVPS. Repair or replace the defective component or board.
The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine.
No image?
Is the OPC terminal of machine
well-connected to Frame?
Does the video data line to
LSU transit to High/Low when printing?
A onnext page
NO
NO
NO
Repair or replace he GND terminal
Is the OPCshaft of CRUwell-connected to
GND terminal
NO
YES
YES
YES
YES
4-3 Print Quality
4-3-1 No Image
NoticeIn the ML-6060 Series system, the Developing/Supplying bias is set to decrease by -50V increments whenthe system load is over the specified value. Therefore, if you check the bias without the toner cartridge, thesystem load is recognized to be infinity and Developing/Supplying bias decreases by -50V increments.At the first warm-up after the printer is powered on and then off, the software does not have the data on system load, so the Developing/Supplying bias measures -500V/-650V, the basic voltage. And, from the second warm-up and on, the software has the data on system load, so the bias measures-450V/-600V, which is less -50V than the basic voltage.
Without cartridge First Warm-up Second Warm-up
Developing Bias -500V -450V
Supplying Bias -650V -600v
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Troubleshooting
4-4
Transfer roller might be out of its location. -> Locate the roller into its place.
This could occurrs when the power of LSU is low or the density is low due to the obstacles on the window -> Replace LSU or clean the window.
A
Transfer voltage OK? (on the
transfer roller shaft)
Are the connection terminal
and connection correct?
Repair or replace terminal.
Sealing tape is removed from the
cartridge?
Replace HVPS or repair defective component.
Is the connection terminal OK?
Replace HVPS or repair defective component.
Repair or replace terminal.
Remove the tape.
Developing and supplying
voltage are OK?
Does the counter indicate over the toner's guarranty
life?
Replace the toner cartridge.
NO
NO
NO NO
NO
NO
YES
YES
YES
YES
YES
YES
( (
Normal Without Cartridge
Developing -500V -450V
Supplying -650 -600V
( (
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Troubleshooting
4-5
All black inprinting area?
Is theHsync/ signal received
in LSU?
Is Main highVoltage supplied
from HVPS?
Does thevideo data line to LSU
transit to High/ Low whenprinting?
Replace LSU.
Check the path among videocontroller, engine board,HVPS, LSU for the shortageor open. -> Repair or replacethe boards.
Replace LSU.
NO
NO
Is C/Rwell connected toMain high voltage
terminal?
NO
Repair orReplace HVPS.
Repair orReplace terminal.
NO
NO
YES
YES
YES
YES
4-3-2 All Black
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Troubleshooting
4-6
White line missing definitely?
Dirt of dust stuck onto the window of internal lens of LSU -> Clean it or replace LSU.
Preventive obstacles through the path between OPC of developer and LSU prevent the path -> Remove the obstacles.
Dirt of dust stuck onto the external glass of LSU -> Remove the obstacles.
Check if the printout is still has the
same problem even right after passed through the
transfer roller.
Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the developer.
Check both if the toner cartridge's counter is over its guaranty and amount of the toner material. -> Replace the toner cartridge.
The ribs in fuser or toner on the roller may invoke the image problem. -> Replace the fuser cover or the defective part.
The image is originally black or the black part is far close to the top.-> Use the pattern which has the image below bigger than 10mm from the top.
NO NO
YESYES
4-3-3 Vertical White Line (Band)
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Troubleshooting
4-7
'Dark' selected via RCP?
Change to 'Normal' and test.
Works correctly with
-500V of developing Bias voltage?
Works correctly after replaced LSU?
Repair or replace the defective component.
The power of LSU is set high or internal problem. -> Replace LSU or adjust volume.
Same at 'Normal'? END
NO
NO
NO
Toner over supply due to the adjustment fault of metering blade in developer. -> Replace developer.
NO
YES
YES
YES
YES
( (
Normal Without Cartridge
Developing -500V -450V
Supplying -650 -600V
( (
4-3-4 Dark Image
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Troubleshooting
4-8
Recommended paper used?
Transfer, charge and developing
voltage are OK?
Operating/storage atmosphere is too high temperature
/humidity?
Solve the problem under the recommended condition (10-32 degree Centigrade).
Dirt or dust around the charge roller?
Clean the charge roller or replace step-up device/terminal after check.
Work OK?
Internal blade or suppying part of the developer is defective.-> Replace the toner cartridge.
Check terminals or contacts and 'Guide-Deve Spring' are misplaced.-> Repair or replace transfer roller etc.
Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose. -> If not, replace PTL.
Print 20 to 30 pages using the recommended paper.
Same problemoccurs?
- Adjust voltage or replace HVPS. - Repair or replace after checking the terminals' contacts.
END
Replace the toner cartridge.
NO
NO
NO NO
NO
NO
YES
YES
YES
YES YES
YES
4-3-5 Background
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Troubleshooting
4-9
YES
Is it regular interval of 95.6mm?
PTL lamp works OK?
Transfer voltage is set to
standard?
Is it regular interval of 47.1mm?
Is it regular interval of 56.1mm? (as transfer roller
interval)
Developing/suppying voltage normal? (-500V/
-650V)
Check HVPS contacts and HVPS's self-output.-> If failed, repair/replace HVPS.
Replace PTLassembly.
Irregularity of NIP between rollers in developer. -> Replace developer.
- Repair or replace HVPS .- Check and repair or replace the terminal contacts.
A specific part of the transfer roller has ruined or its resistance value is changed. -> Replace transfer roller.
Transfer roller cannot force regularly due to the gears eccentricity of transfer roller.-> Replace the defective component.
Transfer roller is well-connected to or not.-> Replace the defective component.
Bias voltage is OK? (-500V)
Operating/storage temperature is too low or
not recommended paper used?
Adjust the Bias voltage or replace HVPS.
There may be a problem in toner layer control in toner cartridge. -> Replace the developer.
Use the machine with recommended paper and at normal condition.
NO
NO
NO
NO
NO
NO
NO
YES YESYES
YES
YES
YES
YES
Normal Without Cartridge
Developing -500V -450V
Supplying -650 -600V
( (
( (
( (
4-3-6 Ghost
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Troubleshooting
4-10
Is it regular interval of 38.5mm?
Printing cleaning mode-> If the same problem persists replace developer and C/R.
When taking out the cartridge,
toner leaks?
Toner leaks and toner material dropped onto the paper. -> Replace the developer.
Bad image removes by scratching?
Check toner is stuck onto the P/R or H/R in fuser.-> Clean it or replace.
The problem randomly occured due to the toner fallen. -> Clean the machine.
NO NO NO
YES
Is it regular interval of 96mm?
OPC was damaged-> Replace developer and C/R.
NO
YES YES YES
4-3-7 Black Dot
NOBlack band?
The black band has regular
interval?
Black band is far about 10mm from
white band?
Problem of internal contacts in OPC.-> Replace developer.
The OPC is damaged under the direct sunlight for around 5 minutes. -> If the same problem persists in 10 hours, replace the developer.
This occurs when no Hsync/ at LSU.-> Replace LSU.
95.6mm interval?
Heat roller is ruined. -> Replace the roller.
The OPC is damaged due to the irregular transfer voltage of HVPS. -> Repair OPC or the developer-> If the same problem perststs repair/replace HVPS
Does it appear at every 69.3mm at
specific place?
Problems of terminal contact, transfer voltage supplying, and transfer roller's due to the charge roller is ruined (38.5mm). -> Repair/replace HVPS, developer.
NO
NO NO
NO
YES
YES
YESYES
4-3-8 Horizontal Band
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Troubleshooting
4-11
OK after taking out and
rocking the toner cartridge?
Check if printer mode isecono mode-> select normal mode.
It is over the guaranty life of toner cartridge. (Check the counter and replace it.)
When gray pattern printing, irregular density
persists?
PTL lamp works OK?
Any obstacles on the PTL lamp?
Transfer/charge/developing voltage drops while
printing?
Defective agitator in the toner supplying part of developer. ->Replace the developer.
Check if the 'guide deve spring' works OK and repair/repalce.
Check high voltage output and repair/replace terminals/HVPS.
Replace lamp.
Clean the window of PTL.
Bad images aroung the no image
area?
Irregualrity of toner suppy from developer.-> Replace developer.
Light distortion due to the mirror ruined or LSU's diffused reflection. -> Replace LSU.
NO NO NO
NO
NO NO
YES YES YES
YES
YES
YES
4-3-9 Irregular Density
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Troubleshooting
4-12
Is it regular interval of 95.6mm?
Obstacles stuck on OPC's surface -> Clean the OPC and machine or replace developer.
When putting in/out the developer, scratch is made. -> Replace the developer.
Is it regularinterval of 47.1mm?
D/R in developing unit has the defect. -> Replace the developer.
NO
YES YES
4-3-10 White Spot
Recommended OHP film used?
Operating atmosphere is toohigh temperature/
humidity
Solve the problem under therecommended condition(10~32 degree centigrade)
Replace HVPS or repair defective component
Use the recommended film.
Transfer voltage OK?
(on the teansfer rollershaft)
Repair or replace the HVPS
NO
NO NO
YES
Are the connectionterminal and
connection correct?Repair or replace terminalNO
YES
'Transparency'selected via RCP? Select 'Transparency' mode.
NO
YES
YES YES
4-3-11 Trembling at the End When OHP Printing
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Troubleshooting
4-13
After printing completed, any error
related fuser?
Both ends of thermostat
open?
Replace thermostat and re-test.
Replace the contol component on engine board.
Check any contact problem in thermistor and repair.
The machine placed under the
severe low tempera-ture for a long
time?
Place the machine at normal temperature and re-test.
While printing, the voltage of pin 60
of U17(CPU) on controller board is 1.5V
~2.0V?
Thermistor's contact is OK?
Open the top cover. When black
printing, is the fuser NIP width is 3.0-
3.5mm?
The paper used is too thick or contains too much cotton in it. -> Re-test with the recommended paper.
Check if the hardness of P/R, and spring force is OK?(hardness: 24 degree, spring's force: 3 Kg)
Re-assemble thermistor.
NO
NO
NO NO
NO
NO
YES
YES
YES
YES YES YES
4-3-12 Poor Fusing Grade
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Troubleshooting
4-14
'ENVELOPE'selected via
RCP
Transfer voltageis OK?
Are the connection terminal and
connection correct?
Select 'ENVELOPE'modevia RCP
Replace or repair HVPS.
NO
NO
Repair orReplace HVPS.
Replace HVPS or repair defective component.
NO
YES
YES
YES
4-3-13 Poor transfer and poor fusing when ENVELOPE printing
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Troubleshooting
4-15
4-4 Malfunction
Plug in the power cord?
The power voltage supplying is
the same as rating?
The fan revolves when powered on?
LEDs blink once when
powered on?
The On-Line key is being pressed
or shortage on the panel
board?
Repair/replace the board.
Check the voltage first and plug the power cord.
Supply the power as the rating.
Connections on board are OK?
Re-connect firmly and re-test.
The connection error between controller board and panel board or malfunction of boards. -> Replace the boards.
Fuse of SMPS is open?
Shortage between 5V and GND, or between
24V and GND?
Replace the fuse.
Toner cartridge is in the set?
Detect failure due to the board which detects top cover open or switch error. -> Replace the board or switch.
Put in the cartridge.
Remove the shortage or replace the board.
NO
NO
NO
NO
NO
NO
NO NO
NO
YES
YES
YES YES
YES
YESYES
YES
YES
4-4-1 No Power (LED Off)
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Troubleshooting
4-16
Less than 10ohm?
AC is being supplied?
The voltage of pin #60 of U17
(CPU) on the controller is about 2.0V when
printing?
END
Thermostat is open due to the heat etc.-> Replace the thermostat.
Check the fusing controlpart and CN501on the engine board. -> Replace the component or replace the engine board.
Measure the resistance at the both ends of AC line with covers open.
Remove the covers.
Re-assemble the top cover and close it.
Thermistor, connecting point or engine board defected. -> Repair/replace the component/board.
NO
NO
NO
YES
YES
YES
4-4-2 Fuser Error
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Troubleshooting
4-17
Sounds the solenoid on when starts
print?
Does the paper move?
Does the paper move more than
100mm?
The engine board and joint board defected. -> Replace boards.
The solenoid defected. -> Replace it.
The pick-up unit is assembled wrong. -> Re-assemble or replace the unit.
Feeder sensor and paper
width detect sensor are assembled
reverse?
Switch them.
The sensor and joint boards defected. -> Repair/replace.
Too many papers in the
feeder?
Paper guides fit the paper width?
Paper end curled?Does the
extender pulled out?
<Recommendation>Use the MPF for the thick paper such as envelope and cardstock.
Reduce the amount and re-test.
Take out the paper and re-insert.
Use the recommended and quality paper.
Pull out the extender.
NO
NO
NO
NO
NO
NO NO
YES
YES
YES
YES
YES
YES
YES YES
4-4-3 Paper Jam (Mis-feeding)
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Troubleshooting
4-18
Paper stopped before
the OPC?
Check the LSU and if it has the defect. ->Replace it.
Paper stopped before
the fuser?
Severe skew when feeding?
Adjust the paper guides to fit the paper width.
The force of springs pressing the developer is weak. -> Check guide-DEVE.
The paper came out through between fuser and
developer?
Too thin or sensitive paper to
static electricity?
Use the recommended paper.
Check guide transfer is grounded. Check the shutter prevents feeding.
Check the input path to the fuser (such as mis-assembly).
The actuator of
paper exit sensor works OK?
Check the actuator exists and its operation and around the engine board. -> Replace.
Is the paper rolled around the
presseure roller?
Remove the fuser, remove the paper and replace the pressure roller, if necessary.
Feeds multiple pages?
Reduce the amount and retest.
Check the roller and ribs of fuser are in place, and remove burrs, if any. -> Remove the factors of jam.
NO NO NO
NO
NO NO
NO
NO
YES YES YES
YES
YES YES
YES
YES
4-4-4 Paper Jam (Jam 1)
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3-1
3. Disassembly and Reassembly
3-1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close proximity ofcables to moving parts makes proper routing a must. If components are removed, any cables disturbed by theprocedure must be restored as close as possible to their original positions. Before removing any componentfrom the machine, note the cable routing that will be affected.
Whenever servicing the machine, you must perform as follows:
1. Remove the paper cassette(s), and the print cartridge. Do not expose the cartridge to direct room light or sunlight, and be careful not to scratch the drum surface.
2. Turn the power switch off.
3. Unplug all the cables from the printer.
4. Replace with only an authorized component.
5. Do not force to open or fasten a plastic material component.
6. Be careful no obstacles are included when you reassemble components.
7. When you reassemble components, be careful small size components are located in place.
8. If you turn the machine over to replace some parts, toner or paper particles may contaminate the LSU win-dow. Protect the LSU window with clean paper.
Releasing Plastic Latches
Many of the parts are held in place with plasticlatches. The latches break easily; release them care-fully. To remove such parts, press the hook end ofthe latch away from the part to which it is latched.
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Disassembly and Reassembly
3-2
3-2 Transfer Roller
1. Open the printer cover. 3. Hold the cap at the both end of the roller, thenremove the roller.
2. Remove the cap.
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Disassembly and Reassembly
3-3
3-3 Controller Board
1. Remove two screws and remove the controllerboard.
2. Remove five screws securing the board andunplug all connectors, and then take the con-troller board out of the printer.
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Disassembly and Reassembly
3-4
3-4 Pickup Assembly
1. Remove four screws securing the pickup assem-bly.
2. Take the assembly out.
3. Check the pickup rubber wear. If the rubber isheavily worn, replace it with a new one.
Squeeze this tab toremove the rubber.
Push the solenoid ifyou have difficulty toremove the pickupassembly.
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Disassembly and Reassembly
3-5
3-5 Main Cover
1. Remove two screws and remove the controllerboard.
2. Remove two screws at the back of the printerand unplug one connector from the board, thenopen the rear cover.
3. Open the printer cover, and open the MP tray.
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Disassembly and Reassembly
3-6
4. Remove two screws securing the main cover. 6. Slide the main cover upward, out of the printer.
Note that the powerswitch and the powerconnecter are properlyreleased when youremove the cover.
5. Unlatch the front ends of the cover.
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Disassembly and Reassembly
3-7
3-6 MP (Multi-Purpose) Tray
1. Before you remove the MP tray, you shouldremove:
-Main Cover (see page 3-5)
2. Remove the stoppers securing the MP tray.
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Disassembly and Reassembly
3-8
3-7 Exit Assembly
1. Before you remove the exit assembly, you shouldremove:
-Main Cover (see page 3-5)
2. Remove the exit tray in the direction of arrow.
3. If you want to remove the roller shaft, unlatchboth ends of the shaft and take it out.
4. If you want to remove the exit roller, sqeeze thebottom of the roller and take it out.
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Disassembly and Reassembly
3-9
3-8 LSU
1. Before you remove the LSU, you should remove:
-Main Cover (see page 3-5)-Exit assembly (see page above)
2. Remove four screws, and remove the LSU. Thenunplug two connectors from the LSU.
3-9 HVPS board
1. Before you remove the HVPS board, you shouldremove:
-Main Cover (see page 3-5)
2. Remove five screws and take the HVPS boardand HVPS cover out.
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Disassembly and Reassembly
3-10
3-10 Drive Assembly
1. Before you remove the drive assembly, youshould remove:
-Main Cover (see page 3-5)
2. Remove six screws securing the drive assemblyfrom the gear bracket and unplug one connectorfrom the motor, and then take the drive assemblyout.
3. If you want to remove the motor from the driveassembly, remove three gold screws securing themotor assembly to the gear bracket.
4. Remove the motor assembly. Remove two screwssecuring the motor to the motor bracket, thentake the motor out.
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Disassembly and Reassembly
3-11
3-11 Fan
1. Before you remove the fan, you should remove:
-Main Cover (see page 3-5)
2. Remove two screws, and remove the fan. Thenunplug one connector.
3-12 Solenoid
1. Before you remove the solenoid, you shouldremove:
-Main Cover (see page 3-5)
2. Remove two screws, and remove the solenoid.Then unplug one connector.
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Disassembly and Reassembly
3-12
3-13 Fuser Assembly
1. Before you remove the fuser, you should remove:
-Main Cover (see page 3-5)
2. Remove four screws and unplug one connector,and then remove the fuser assembly.
To remove the thermostat from the fuser assembly
Remove two screws and take the thermostat out.
To remove the thermistor from the fuser assembly:
Remove one screw, and release the wire from thethree holders, and then take the thermistor out.
To remove the halogen lamp from the fuser assem-bly :
Remove two screws and take the halogen lamp outof the fuser assembly.
Note: When you reassemble the halogen lamp,make sure that it is inserted into the slotproperly.
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Disassembly and Reassembly
3-13
To remove the heat roller from the fuser assembly :
1. Before you remove the guide feed, you shouldremove:
-Halogen lamp (see page 3-11)
2. Remove two CS-rings and two gears. Thenremove two screws securing the BRKT gear fuserand take the gear fuser out.
3. Remove two screws and take the cover fuser out.
4. Remove two screws and take the holder brushant out.
5. Remove the heat roller.
To remove the pressure roller from the fuserassembly :
Remove the roller.
pressure roller
BRKT gear fuser
CS-ring
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Disassembly and Reassembly
3-14
3-14 Feed Guide & PTL Lsmp
1. Before you remove the guide feed & PTL lamp,you should remove:
-Main Cover (see page 3-5)
2. Release the latches on the PTL lamp from theMPF ass’y and unplug one connector, thenremove the PTL lamp.
4. Remove the feed guide .
ept lamp
3. Remove two screws and raise the feed guide inthe direction of arrow.
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Disassembly and Reassembly
3-15
3-15 Engine Board and Miscellaneous
1. Before you remove the engine board, you shouldremove:
-Main Cover (see page 3-5)
2. Remove nine screws securing the PCU shieldand remove two screws securing the SCF connec-tor, and then take the PCU shield out of theprinter.
4. Unplug all connectors from the PCU shield, andremove the shield.
3. While you push the latch to release the PCUshield, take the PCU shield out of the printer.
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Disassembly and Reassembly
3-16
To replace the exit board :
1. Unplug one connector from the controller boardand remove one screw securing the board. Thenrelease the wire from two holders and take theboard out.
To replace the fuser sensor :
Remove two screws and take it out.
To replace the Cap sensor :
Remove two screws and take it out.
To replace the actuator empty :
Take the sensor out while you squeeze the bothends of the sensor.
Actuator empty
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Disassembly and Reassembly
3-17
To replace the actuator feed
1. Turn the mechanism back and push down thepoints as shown to unlatch the actuator feed.
2. Turn the unit over again, and remove the actua-tor feed.
To remove the transfer guide :
Remove three screws and take the guide out.
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Disassembly and Reassembly
3-18
MEMO
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Item Specification & Description
Engine ML-6040
Print Speed 12PPM (A4 Size, 5% Character Pattern)
Resolution True 600 x 600 dpi
Source of Light Laser Diode (LSU:Laser Scanner Unit) + Electrophotography
Print Method Non-impact Electrophotography
Feed Method Cassette & Manual, Option Feeder
Paper Handling (input) *SizeStandard : A4, Letter, Legal, B5, Executive, Folio
Paper Type Paper size(mm2)Monarch 98.5 x 190.5Com-10 104.9 x 241.3Intl-DL 110 x 220Intl C5 162 x 229
(3) Universal type
Length : 150 ~ 356 mm Width : 90 ~ 216 mm
*Weigh : For Cassette, 60 ~ 90 g/m2
Paper Handing (output) Face Down : 250 sheets, Face Up : 20 sheets
Feed Capacity Cassette : 250 sheets of paper (75g/m2)
Warm-up time 30 seconds or less (23°C, 50%)
First Print Time Tray1 : 15seconds or less
Power Rating AC100~120V/ 220~240V(±15%), 50/60Hz (±3%)
Power Consumption During Printing : 250WH (average)
Power Saving During Sleep : Less than 12W
Consumption Less than 50W during 1 hour when it turned on
Certification & Compliance 110V : UL,CSA,CDRH,FDA220V : GS,SEMKO,FIMKO,NEMKO,DEMKO
Acoustic Noise Stand by : Less than 35dB, Operating : Less than 48dB
Toner Supply Print Cartridge
2. Specifications
Note: It is subject to change without notice.
Samsung Electronics 2-1
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2-2 Samsung Electronics
Specifications
Item Specification & Description
Printing Area No-print area : 3mm from edge(Top,Bottom,Left,Right) of listed core media
No-print area : 3mm from edge(Top,Bottom,Left,Right) of envelope
Operating Environment Temperature : 10~30°C, Humidity : 20~80%RH
Storage Environment Temperature : 0~35°C, Humidity : 10~90%RH
Weigh Net : Max 11Kg, Gross : 12Kg
External Dimension 420 (W) x 368 (D) x 220 (H)mm
Print Cartridge Life Span : 6,000 pages, 5% PatternDeveloping : Non-magnetic Contact DevelopingCharging : Conductive Roller ChargingDensity Adjustment : 3 step (Light, Medium, Dark)Toner Supply Method : Exchanging the DeveloperToner Checking Sensor : NoneTransfer System : Conductive Roller TransferFusing System : Temperature & PressureOzone Emission : Less than 0.1 PPM
Emulation GDI,PCL4.5
CPU ARM7 TDMI (clock speed 66MHz)
RAM Memory Standard : 4M byte
ROM 1M byte (8M bit x 1 : Program) Flash Memory
EEPROM 512 bytes
Interface Bidirectional Parallel Standard- IEEE 1284 COMPATIBLE MODE- IEEE 1284 NIBBLE MODE- IEEE 1284 BYTE MODE- IEEE 1284 ECP WITHOUT RLE- IEEE 1284 ECP WITH RLE
USB Interface Standard- USB 1.0 compliant- 12Mbps 1 port
Interface Switching Automatic (Parallel, USB)
Interface Time Out 5 min (max.)
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Samsung Electronics 1-1
1. Precautions
1-1 Safety Precautions
Read each caution carefully:
1. Do not use this printer near water or whenexposed to inclement weather.
2. Do not place this printer on an unstable cart, standor table; the product may fall, causing seriousdamage to the product.
3. Slots and openings in the cabinet are provided forventilation. To ensure reliable operation and to pro-tect the printer from everheating, do not block orcover any of these openings. Do not place theprinter in an enclosure unless the enclosure pro-vides adequate ventilation.
4. Never push objects of any kind into the printerthrough the cabinet ventilation slots as they maytouch dangerous high voltage points, create shortcircuits, cause a fire, or produce an electricalshock. Never spill liquid of any kind on the printer.
5. Do not place the printer in a location where some-one may trip on the cords.
6. Select a work surface that is large enough to holdthe printer.
7. Position the printer within six feet of the computerand within five feet of an electrical outlet.
8. Operate this printer using the power source (110V,220V, etc) indicated on the marking label. If youare not sure of the type of power source available,consult your dealer or local power company.
9. If you need to use an extension power cord withthis printer, make sure that it uses a three-wiregrounded cord and that the total ampere ratings forall of the products using the extension do notexceed the extension cord ampere rating. Also,make sure that the total of all products pluggedinto the wall outlet does not exceed 15 amperes.
10. Do not allow anything to rest on the power cord ordata communications cable.
11. Unplug this printer from the wall outlet beforecleaning. Do not use liquid cleaners or aerosolsprays. Use a damp cloth for cleaning.
12. Do not touch the surface of the photo-sensitivedrum as marks or scratches may impair print qual-ity.
13. Do not expose the drum unit to direct light for pro-longed periods.
14. Use only standard papers, OHP films, andapproved envelopes. Feed OHP films though themanual feed slot only. See specifications forapproved papers and envelopes.
15. Other than replacing consumables such as paperand toner, refer all questions to qualified servicepersonnel.
LASER STATEMENT (LASERTURVALLISUUS)
WARNING : NEVER OPERATE AND SERVICE THE PRINTERWITH THE PROTECTIVE COVER REMOVEDFROM LASER/SCANNER ASSEMBLY. THEREFLECTIVE BEAM, ALTHOUGH INVISIBLE, CANDAMAGE YOUR EYES.
Class 1 laser product
Luokan 1 laserlaiteKlass 1 laser apparat
Allonpituus 770-795nmTeho 0.29mW±0.02mW
CAUTION
VORSICHT
ATTENTION
ATTENZIONE
PRECAUCION
CAUTION : Avoid exposure to invisible laser radiation when thedevelopment unit is not installed.
INVISIBLE LASER RADIATION WHENTHIS COVER OPEN. DO NOT OPENTHIS COVER.
UNSICHTBARE LASERSTRAHLUNG,WENN ABDECKUNG GEOFFNET.NIGHT DEM STRAHL AUSSETZEN.
REYONNEMENT LASER INVISIBLE EN CAS D’OU-VERTURE. EXPOSITION DANGERUSE AU FAIS-CEAU.
RADIAZIONE LASER INVISIBLE IN CASO DIAPERTURA. EVITARE L’ESPOSIZONE LA FASCIO.
REDIACION LASER INVISIBLE CUANDO SEABRE. EVITAR EXPONERSE AL RAYO.
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1. Before disassembly, pull the power plug from the ACpower connector.
2. To avoid spilling toner inside the machine, do not turnthe printer over or on its side before removing thedeveloper cartridge.
3. Faulty installation of DRAMs may cause permanentdamage to the Laser Printer.
4. Use only+5V power for video controller-related circuit-ry.
5. When replacing parts, use only the same type of partas the original. Replacing components with a secondvendor’s part may cause faulty operation.
6. Check the insulation between the blades of the ACplug and accessible conductive parts (examples :metal panels and input ports).
7. Insulation Checking Procedure:Disconnect the power cord from the AC powersource. Connect an insulation resistance meter(500V) to the blades of the AC plug.
The insulation resistance between each blade of theAC plug and accessible conductive parts (see left)should be greater than 1 megaohm.
8. Never defeat any of the B+ voltage interlocks. Do notapply AC power to the unit (or any of its assemblies)unless all solid-state heat sinks are correctly installed.
9. Always connect a test instrument’s ground lead to theinstrument chassis ground before connecting the pos-itive lead; always remove the instrument’s groundlead last.
1-2 Samsung Electronics
Precautions
1-2 Servicing Precautions
Note : Requirements for AC power are described on the label affixed to the rear of the printer. Check the ACvoltage rating requirement before use.
CAUTION : Be sure the power is off to the chas-sis or circuit board, and observe allother safety precautions
1. Immediately before handling any semiconductor com-ponents assemblies, drain the electrostatic chargefrom your body by touching a known earth ground.Alternatively, wear a discharging wrist strap device.(Be sure to remove the strap before applying powerto the unit under test to avoid potential shock.)
2. After removing ESD-equipped assembly, place it on aconductive surface such as aluminum foil to preventaccumulation of an electrostatic charge.
3. Do not use freon-propelled chemicals. These cangenerate electrical charges sufficient to damageESDs.
4. Use only a ground-tip soldering iron when solderingor desoldering ESDs.
5. Use only anti-static solder removal device. Some sol-der removal devices are not rated as “anti-static;”these can accumulate sufficient electrical
charge to damage ESDs.6. Do not remove a replacement ESD from its protective
package until you are ready to install it. Most replace-ment ESDs are package with leads that are electrical-ly shorted together by conductive foam, aluminum foilor other conductive materials.
7. Immediately before removing the protective materialfrom the leads of a replacement ESD, touch the pro-tective material to the chassis or circuit assembly intowhich the device will be installed.
8. Minimize body motions when handling unpackagedreplacement ESDs. Motion such as your clothesbrushing together, or lifting a foot from a carpetedfloor can generate enough static electricity to damagean ESC.
9. Handle ICs and EPROMs carefully to avoid bending apin.
10. Pay attention to the direction of parts when mountingor inserting them on a PCB.
11. Components can be permanently damaged if heatedfor longer than necessary while welding. All compo-nents are susceptible to heat damage.
1-3 ESD Precautions
Some semiconductor (“solid state”) devices are easily damaged from static electricity. Such components com-monly are called Electrostatically Sensitive Devices (ESDs); examples include integrated circuits (ICs), Large-Scale Integrated circuits (LSIs), some field-effect transistors, and semiconductor chip components. The follow-ing techniques will reduce the occurrence of component damage caused by static electricity:
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ELECTRONICS
© Samsung Electronics Co.,Ltd. August 2000Printed in Korea.VERSION NO. : 1.00 P/N.: JC-0012A
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