Post on 01-Jan-2022
EN
Operating Instructions
Safety Relay with IO-Linkfor emergency stop, safety door and light grid monitoring
ESM-CB
Operating InstructionsSafety Relay with IO-Link ESM-CB
2 (Translation of the original operating instructions) 2522722-01-05/19
Contents
1. About this document ............................................................................................. 41.1. Scope ............................................................................................................................................4
1.2. Target group ..................................................................................................................................4
1.3. Key to symbols ...............................................................................................................................4
1.4. Supplementary documents ..............................................................................................................4
2. Correct use .......................................................................................................... 5
3. Description of the safety function .......................................................................... 63.1. Monitoring of sensor circuits ...............................................................................................6
3.2. Starting behavior ............................................................................................................................6
4. Exclusion of liability and warranty ......................................................................... 7
5. General safety precautions ................................................................................... 7
6. Function ............................................................................................................... 86.1. IO-Link communication and functions ................................................................................................8
6.1.1. Enabling from the non-safety-related control system ..............................................................86.1.2. Chain reset ........................................................................................................................8
6.2. Block diagram ................................................................................................................................96.2.1. Insulation coordination ........................................................................................................9
6.3. Communication and functions with BR safety switches .....................................................................106.3.1. Diagnostic data................................................................................................................106.3.2. Hot plugging – replacing a BR safety switch .......................................................................10
6.4. Function of monitoring output OM ..................................................................................................10
7. Mounting ............................................................................................................ 11
8. Electrical connection .......................................................................................... 128.1. Terminal assignment .....................................................................................................................13
8.2. Signaling device connection variants ..............................................................................................148.2.1. Sensor circuit S1 ..................................................................................................148.2.2. Sensor circuit S2 .............................................................................................................14
8.3. Start circuit and feedback loop connection variants .........................................................................15
8.4. Notes about ..........................................................................................................................16
9. Application example ........................................................................................... 169.1. Dual-channel monitoring of emergency-stop pushbutton and safety switch chain with IO-Link ...............16
10. Setup ................................................................................................................. 18
11. Calculating the power dissipation ........................................................................ 19
12. Function test ...................................................................................................... 20
32522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
13. Device diagnostics .............................................................................................. 2113.1. Diagnostics via LED displays .........................................................................................................21
13.1.1. General states .................................................................................................................2113.1.2. Error messages ...............................................................................................................22
14. IO-Link communication and diagnostic data ......................................................... 2314.1. Device description file ...................................................................................................................23
14.1.1. Overview of IODDs ...........................................................................................................2314.1.2. Use of the various IODDs ..................................................................................................23
14.2. Process-data structure and addressing ...........................................................................................24
14.3. Cyclical data (process data) ...........................................................................................................2414.3.1. Input data ........................................................................................................................2414.3.2. General description of the process data ............................................................................2514.3.3. Output data .....................................................................................................................25
14.4. Acyclical data (device data and events) ...........................................................................................2614.4.1. Writing and reading services .............................................................................................26
14.5. Communication with BR devices .....................................................................................................28
14.6. Error table for BR devices .............................................................................................................29
15. Technical data .................................................................................................... 3015.1. Safety relay ESM-CB .....................................................................................................................30
15.2. Function and time diagrams ...........................................................................................................3515.2.1. Time diagram for automatic start ......................................................................................3515.2.2. Time diagram for manual, monitored start .........................................................................35
15.3. Derating .......................................................................................................................................3615.3.1. Vertical or horizontal installation orientation ........................................................................36
15.4. Load curve ...................................................................................................................................3615.4.1. Resistive and inductive loads ............................................................................................36
16. Ordering information and accessories ................................................................. 37
17. Inspection and service ........................................................................................ 37
18. Service .............................................................................................................. 38
19. Declaration of conformity ................................................................................... 39
Operating InstructionsSafety Relay with IO-Link ESM-CB
4 (Translation of the original operating instructions) 2522722-01-05/19
1. About this document1.1. ScopeThis document is valid for: Ì Safety Relay with IO-Link for emergency stop, safety door and light grid monitoring ESM-CB
1.2. Target groupDesign engineers and installation planners for safety devices on machines, as well as setup and servicing staff possessing special expertise in handling safety components. These persons must also be familiar with the safety concept underlying this customer-specific solution.
1.3. Key to symbolsSymbol/depiction Meaning
Printed document
Internet
www Document is available for download at www.euchner.com
Document on CD
DANGER WARNING CAUTION
Safety precautionsDanger of death or severe injuriesWarning about possible injuriesCaution slight injuries possible
NOTICE Important!
Notice about possible device damageImportant information
Tip Useful information
1.4. Supplementary documentsThe overall documentation for this device consists of the following documents:
Document title(document number) Contents
Safety information and maintenance for safety relay ESM-CB(2522723)
Basic information for safe setup and service
Operating instructions for safety relay ESM-CB(2522722)
(this document) Internet
www
Possibly enclosed data sheet Item-specific information about deviations or additions
Important!
Always read all documents to gain a complete overview of safe installation, setup and use of the device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc. no. in the search box.
52522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
2. Correct useThe safety relay is used to monitor safety-related signaling devices and to control actuators. The safety circuit monitors two sensor circuits. Each sensor circuit can have one or two channels. When at least one sensor circuit is interrupted, the safety relay initiates the safe state. The safety relay interrupts safety circuits in a safety-related manner.
Possible signaling devices: Ì Emergency stop pushbuttons Ì Safety door interlocks Ì Light grids
Before use, a risk assessment must be performed on the machine, e.g. in accordance with: Ì EN ISO 13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design Ì EN ISO 12100, Safety of machinery – General principles for design – Risk assessment and risk reduction Ì EN IEC 62061, Safety of machinery – Functional safety of safety-related electrical, electronic and programmable elec-tronic control systems
Correct use includes observing the relevant requirements for installation and operation, e.g.: Ì EN ISO 13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design Ì EN 60204-1, Safety of machinery – Electrical equipment of machines – Part 1: General requirements
Important!
Ì The user is responsible for the proper integration of the device into a safe overall system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2. Ì Correct use requires observing the permissible operating parameters (see chapter 15. Technical data). Ì Only components that are intended for combination with the device may be used. Also observe the operating instructions for the components used (see chapter 1.4. Supplementary documents)
Operating InstructionsSafety Relay with IO-Link ESM-CB
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3. Description of the safety function3.1. Monitoring of sensor circuitsThe safety circuit monitors two sensor circuits. Each sensor circuit can have one or two channels.
The safety relay can be operated only if both sensor circuits are used. If only one sensor circuit is used, the second sensor circuit must be bridged.
The sensor circuits evaluate various signaling devices: Ì Sensor circuit S1 with short circuit detection; suitable for single- or dual-channel safety sensors Ì Sensor circuit S2 suitable for OSSD signals; short circuit detection by signaling device
See chapter 6.2. Block diagram.
Single-channel sensor circuit Ì The sensor circuit is not redundant. Ì The safety relay does not detect short circuits in the sensor circuit.
Dual-channel sensor circuit Ì The dual-channel sensor circuit is connected equivalently. Ì The safety relay detects short circuits in the sensor circuit when wired accordingly.
See chapter 8.2. Signaling device connection variants.
3.2. Starting behaviorStart conditions Ì Both sensor circuits are closed Ì Enable signal present
The enable signal is a signal sent from the control system via IO-Link.
See chapter 6.1.1. Enabling from the non-safety-related control system.
Automatic start
The device starts automatically when the start conditions are met.
Manual, monitored start
When the start conditions are met, the device starts after the start circuit has been closed and then opened again by the start button being pressed and released.
A connected start button is monitored.
See chapter 8.3. Start circuit and feedback loop connection variants.
Safe shut-down
Safety contacts 13/14 and 23/24 open without delay when at least one sensor circuit is interrupted.
The device is in the safe state when the safety contacts are open.
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Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
4. Exclusion of liability and warrantyIn case of failure to comply with the conditions for correct use stated above, or if the safety regulations are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.
5. General safety precautionsWARNING
Danger to life due to improper installation or due to bypassing (tampering). Safety components fulfill a personnel protection function. Ì Mounting, electrical connection and setup only by authorized personnel possessing the following knowledge: - specialist knowledge in handling safety components - knowledge about the applicable EMC regulations - knowledge about the applicable regulations on operational safety and accident prevention.
Ì The number of teach-in and switching operations is saved in the internal memory of the evaluation unit. If necessary, this memory can be read by the manufacturer.
Important!
Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating instructions are always available during mounting, setup and servicing. EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required. For this reason you should archive a printed copy of the operating instructions. You can download the operating instruc-tions from www.euchner.com.
Operating InstructionsSafety Relay with IO-Link ESM-CB
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6. Function6.1. IO-Link communication and functionsThe safety relay is an IO-Link device.
Communication via IO-Link offers cyclical (process data) and acyclical (device data and events) data exchange.
Important!
The cyclical and acyclical data can be found in chapter 14. IO-Link communication and diagnostic data.
The following information is transmitted: Ì Device information of the safety relay (electronic rating plate, states of the device) Ì State information about connected BR safety switches
IO-Link communication can be used for the following functions as well: Ì Enable signal: non-safety-related signal for controlling the safety contacts of the safety relay Ì Chain reset: performing a reset of the BR safety switch chain
6.1.1. Enabling from the non-safety-related control system
The safety contacts of the safety relay can be controlled via a non-safety-related enable signal via IO-Link communication. The start button does not have to be pressed again.
When the safety relay detects an IO-Link connection, the enable signal must be set accordingly via IO-Link communication for operation.
This function is not relevant to safety and is subordinate to the safety engineering function of the safety relay. In other words, the non-safety-related enable signal cannot start the safety contacts of the safety relay until the safety-relevant prerequisites for sensor circuits and the starting circuit of the safety relay have been fulfilled.
The enable signal is controlled via cyclical data exchange (process data).
6.1.2. Chain reset
All BR safety switches in a chain can be centrally restarted with a chain reset via IO-Link communication.
This function facilitates the re-establishment of readiness after troubleshooting.
The chain reset command is controlled via cyclical data exchange (process data).
92522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
6.2. Block diagram
SafetyInputs
OM
ID/CSafety
Contacts
LOGIC
13 23
14 24
IO-LinkSlave
S11
0V
A2
UB
A1
C/QL+ L-
S10 S12
Start
S21
OSSD
S32
OSSD
S34
ESM
S14
Figure 1: Block diagram
A1 Power supply 24 V DCA2 Power supply 0 VS10 Supply input for S14S11 Supply output for S12 and S21S12 Sensor circuit S1 input (channel 1)S14 Sensor circuit S1 input (channel 2)S21 Start circuitS32 OSSD sensor circuit S2 input (channel 1)S34 OSSD sensor circuit S2 input (channel 2)13/14
Safety contacts, non-time-delay23/24ID/C Safety switch diagnostic inputOM Digital monitoring outputL+/L- IO-Link supplyC/Q IO-Link switching and communication line
6.2.1. Insulation coordination
WARNING
Loss of electrical safety Ì Take measures outside the device to limit transient overvoltages to the respective valve for over-voltage category II.
A1/A2, Logic IO-Link 13/14 23/24 Housing
A1/A2, Logic - 0.5 kV ST 4 kV ST 4 kV ST 4 kV BI
IO-Link - - 4 kV ST 4 kV ST 4 kV BI
13/14 - - - 4 kV ST 4 kV BI
23/24 - - - - 4 kV BI
Housing - - - - -
Key:BI Basic insulationST Safe isolationLogic Sensor and start circuits, diagnostic input monitoring outputIO-Link IO-Link supply, IO-Link switching and communication line
Operating InstructionsSafety Relay with IO-Link ESM-CB
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6.3. Communication and functions with BR safety switches6.3.1. Diagnostic data
The ID/C connection of the safety relay allows the diagnostic line of a BR safety switch chain to be connected.
The ID/C connection represents a non-safety-related communication channel between the safety relay and the safety switches.
The switches address the individual switches when the safety switch chain starts up. Addressing permits unique diagnostics for each safety switch.
The safety relay synchronizes itself with the safety switch chain after a restart. All safety switches are then available for communication and diagnostics. The safety contacts can be enabled only after establishment of complete BR communication.
6.3.2. Hot plugging – replacing a BR safety switch
A safety switch within a BR safety switch chain can be replaced during operation. This process is called hot plugging.
In order to perform correct addressing after replacement, only one safety switch can be replaced at a time (1:1 replacement).
If another safety switch is to be replaced, the required switch-on delay of the previously replaced switch must be taken into account.
Important!
Observe the technical data of the BR safety switch in the corresponding product documentation.
6.4. Function of monitoring output OMThe signal level of the monitoring output is equivalent to the state of the safety relay’s safety contacts.
The monitoring output is active (HIGH level) when the safety contacts are closed.
The monitoring output is inactive (LOW level) when at least one safety contact is open.
112522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
7. MountingNOTICE
Device damage due to improper installation or unsuitable ambient conditions. Ì The safety relay must be installed in a control cabinet protected against dust and moisture, with a minimum degree of protection of IP54. A snap-in element on the rear of the device is used for fastening to a mounting rail. Ì When mounting several evaluation units side by side in a control cabinet without air circulation (e.g. fan), note that a minimum distance of 10 mm must be maintained between the evaluation units. This distance enables the heat from the evaluation unit to dissipate. Observe the derating in chapter 15.3.
Ì Mount the device on a 35-mm mounting rail according to EN 60715. Ì Loosen the locking foot using a screwdriver to remove.
Figure 2: Mounting and removing
Operating InstructionsSafety Relay with IO-Link ESM-CB
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8. Electrical connectionWARNING
If there is a mistake, loss of the safety function due to incorrect connection. Ì Monitoring outputs must not be used as safety outputs. Ì Lay the connecting cables with protection to prevent the risk of short circuits.
NOTICE
Risk of damage to equipment or malfunctions as a result of incorrect connection. Ì All the electrical connections must either be isolated from the mains supply by a safety transform-er according to IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equiv-alent isolation measures. Ì All electrical outputs must have an adequate protective circuit for inductive loads. The outputs must be protected with a free-wheeling diode for this purpose. The switch-on current may have to be limited for capacitive loads. Ì Protect the 24 V area with a suitable external fuse. Ì Make sure that the power supply unit can provide quadruple the nominal current of the external fuse in order to guarantee reliable triggering in case of a fault.
A
A
B 8 mm
AWG 24-160,2-1,5 mm
2
Figure 3: Cable connection (spring terminal)
Tip!
Ì It is recommended to use cable end sleeves for connecting flexible cables
132522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
8.1. Terminal assignment
DIA
PWR
STATE1
STATE2
K1/K2
IO-Link
24L-L+C/Q
ID/C
S10S11A1 A2 S21
S14S34S32
S12
231413
ESM
-CB
OMOM
A1 Power supply 24 V DC
A2 Power supply 0 V
S10 Supply input for S14
S11 Supply output for S12 and S21
S12 Sensor circuit S1 input (channel 1)
S14 Sensor circuit S1 input (channel 2)
S21 Input for start circuit
S32 OSSD sensor circuit S2 input (channel 1), input for FO1A from BR series connection
S34 OSSD sensor circuit S2 input (channel 2), input for FO1B from BR series connection
PWR Power LED (green, yellow, red)
DIA Diagnostic message present indication; LED (red)
IO-Link IO-Link communication status indication; LED (green)
STATE 1 Sensor circuit S1 status indication; LED (green)
STATE 2 Sensor circuit S2 status indication; LED (green)
K1/K2 Safety circuit K1 and K2 status indication; LED (green)
13/14 Safety contact, non-time-delay
23/24 Safety contact, non-time-delay
ID/C Safety switch diagnostic input
OM Digital monitoring output
C/Q IO-Link switching and communication line
L+/L- IO-Link supply
Operating InstructionsSafety Relay with IO-Link ESM-CB
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8.2. Signaling device connection variants
Important!
The safety relay can be operated only if both sensor circuits are used. If only one sensor circuit is used, the second sensor circuit must be bridged.
8.2.1. Sensor circuit S1
WARNING
Danger due to the machine restarting automatically Ì Low-resistance PLC outputs can be interpreted as a permanent High signal (permanently switched on) at input S14 of the safety relay. Safe shut-down via a low-resistance PLC output at S14 is therefor not possible. - Do not use any low-resistance PLC outputs at input S14.
Ì Connect suitable signaling devices to S11/S12/S10/S14.
1 2
S11 S14S10 S12 S11 S14S10 S12 S11 S14S10 S12
3
Figure 4: Sensor circuit S1 connection variants
Key:1 Dual-channel connection with short-circuit detection2 Dual-channel connection without short-circuit detection3 Single-channel connection
8.2.2. Sensor circuit S2
Important!
Sensor circuit S2 does not offer short circuit detection. If short-circuit detection is required, this must be performed externally by means of suitable signaling devices.
Ì Connect suitable signaling devices to S32/S34.1
S34S32 S34S32 S34S32
24 V DC 24 V DCOSSD
2 3
Figure 5: Sensor circuit S2 connection variants
Key:1 Dual-channel connection with external short circuit detection by the signaling device2 Dual-channel connection without short-circuit detection3 Single-channel connection
152522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
8.3. Start circuit and feedback loop connection variants
WARNING
Danger due to the machine restarting automatically Ì When the manual reset function is used with monitored starting, a short circuit between A2/S21/0 V can the cable of the start button can cause the machine to start up automatically. This applies in particular to safety functions with a high risk potential. - Rule out a short circuit between A2/S21/0 V and the cable from the start button to S21 by de-sign measures (see fault exclusion according to EN ISO 13849-2).
Ì Low-resistance PLC outputs can be interpreted as a ground signal at input S21 of the safety relay and can cause an automatic start.
Automatic start Ì Bridge contacts S10/S21.
Manual, monitored start Ì Connect a start button to S11/S21.
A connected start button is monitored.
Start circuit and feedback loop Ì To monitor external contactors or expansion devices with positively driven contacts, place the respective NC contacts in the path S10/S21 or S11/S21.
1
K3
K4
2
K3
K4
3
S21 S100 V
S21 S100 V
S21 S1124 V DC
S21 S1124 V DC
4
Figure 6: Start circuit and feedback loop connection variants
Key:1 Automatic start2 Automatic start with monitored contact expansion3 Manual, monitored start with monitored contact expansion4 Manual, monitored start
Operating InstructionsSafety Relay with IO-Link ESM-CB
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8.4. Notes about
Important!
Ì For use and operation as per the requirements 1), a power supply with the feature “for use in class 2 circuits” must be used.Alternative solutions must comply with the following requirements:- Electrically isolated power supply unit with a max. open-circuit voltage of 30 V/DC and a limited
current of max. 8 A. Ì Use cable material made of copper with a temperature resistance of 60° C/75 °C.
1) Note on the scope of the UL approval: the devices have been tested as per the requirements of UL508 and CSA/ C22.2 no. 14 (protection against electric shock and fire).
9. Application example9.1. Dual-channel monitoring of emergency-stop pushbutton and safety switch chain
with IO-Link
WARNING
Loss of functional safety Ì Make sure that the signaling device and the safety relay have the same ground potential.
Important!
Observe the information about applications with BR safety switches in the corresponding product documentation.
Description of the application: Ì Dual-channel emergency-stop monitoring on sensor circuit S1 Ì Dual-channel monitoring of the safety switch chain on sensor circuit S2 Ì Manual, monitored start of the safety relay by start relay S1 (connection S21) Ì Monitoring of external, positively driven contactors in the start circuit at S21 Ì IO-Link connection of the safety relay to the IO-Link master
Achievable safety integrity: Ì Suitable up to category 4, PL e (EN ISO 13849-1), SIL 3 (EN 62061)
172522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
SafetyOutputs
Monitoring Output
Read
Hea
d
+UB
2
FI1A
6
FI1B
1
0V
7
OD/C
5
FO1A
3
FO1B
4
NC
8
CES
Safety Inputs
SafetyInputs
Start
OM
ID/CSafety
Contacts
LOGIC
13 23
14 24
IO-LinkSlave
S21S12
0V
A2
UB
A1
C/QL+ L-
C/QL+ L-
S10 S11
OSSD
S32
OSSD
S34
ESM
IO-LinkMaster
K3 K4
0 V
24 V DC
S1
K3
K4
S2
SafetyOutputs
Monitoring Output
Read
Hea
d
+UB
2
FI1A
6
FI1B
1
0V
7
OD/C
5
FO1A
3
FO1B
4
NC
8
CES
Safety Inputs
SafetyOutputs
Monitoring Output
Read
Hea
d
+UB
2
FI1A
6
FI1B
1
0V
7
OD/C
5
FO1A
3
FO1B
4
NC
8
CES
Safety Inputs
F1 F3F2
S14
Figure 7: Monitoring of emergency-stop pushbutton and safety switch chain with IO-Link
Key:S1 Emergency stop pushbuttonS2 Manual resetting deviceS3 … S5 BR safety switchF1 … F3 External fusesK3/K4 Positively driven contactors
Operating InstructionsSafety Relay with IO-Link ESM-CB
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10. SetupWARNING
Ì In emergency stop applications, automatic machine startup can pose a severe danger to the oper-ator. - Prevent the machine from being started up again automatically by the higher-level control system.
Ì According to EN ISO 13849-1, the manual, monitored resetting device must not trigger a machine start. Ì Inductive loads can lead to welded relay contacts. - Implement suitable, effective suppressor circuits on inductive loads. - Connect the suppressor circuits in parallel with the load, not in parallel with the switching contact.
Ì Magnetic fields can affect the device. - The magnetic field strength in the surroundings must not exceed 30 A/m. - Do not use the device near strong magnetic fields (e.g. due to transformers or magnetite).
Ì Interference can be emitted during the operation of relay modules. Radio reception in residential areas can be disturbed. The device is a class-A product. - Observe the requirements for emitted interference for electrical and electronic equipment (EN 61000-6-4).
- Take appropriate protective measures against emitted interference.
Integrating the device description file Ì Integrate the suitable device description file (IODD) into the engineering tool in accordance with the number of connect-ed BR safety switches (see chapter 14.1. Device description file). Ì Download the configuration to the IO-Link master.
Setting up the safety relay Ì Connect the power supply (24 V DC) to terminals A1/A2. Ì Connect the IO-Link supply L+/L- and the switching and communication cable C/Q to the corresponding port of the IO-Link master.
¨ The PWR LED illuminates green.
¨ The IO-Link LED flashes green once IO-Link communication has been established.
Ì Connect the sensor circuits in accordance with their wiring (see chapter 8.2. Signaling device connection variants).
Activating the enable signal Ì To control the safety contacts, set the enable signal via the cyclical data item in byte 0, bit 0 (see chapter 14.3. Cyclical data (process data)).
Automatic start
¨ Close safety contacts 13/14 and 23/24.
¨ LED K1/K2 illuminates green.
Manual, monitored start Ì Press the start button. Ì Release the start button.
¨ Close safety contacts 13/14 and 23/24.
¨ LED K1/K2 illuminates green.
Possible diagnoses
The status information of the individual BR safety switches and the device information of the safety relay can be processed by the cyclical data (see chapter 14.3. Cyclical data (process data)).
192522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
11. Calculating the power dissipationImportant!
The total power dissipation of the safety relay results from the input power dissipation and the contact power dissipation with equal or differing load currents.
Input power dissipation
Pinput = UB² / (US/IS)
PIO-Link = UBIOL² / (UIOL/IIOL)
Contact power dissipation
With equal load currents:
Pcontact = n * IL² * 50 mΩ
With differing load currents:
Pcontact = (IL1² + IL2²) * 50 mΩ
Total power dissipation
Ptotal = Pinput + PIO-Link + Pcontact
therefore
Ptotal = UB² / (US/IS) + UBIOL² / (UIOL/IIOL) + n IL² * 50 mΩ
or
Ptotal = UB² / (US/IS) + UBIOL² / (UIOL/IIOL) + (IL1² + IL2²) * 50 mΩ
Key:P Power dissipation in mWUB Connected operating voltage at A1 and A2US Rated control circuit supply voltageIS Rated control supply currentUBIOL Connected IO-Link periphery supply voltageUIOL IO-Link rated periphery supply voltageIIOL IO-Link port supply current consumptionn Number of safety contacts usedIL Contact load current
Operating InstructionsSafety Relay with IO-Link ESM-CB
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12. Function testWARNING
Loss of functional safety due to malfunction. Ì Proper function of the device can no longer be ensured if the function test is faulty. - Replace the device.
1. Switch on operating voltage.
2. Close all guards.
¨ Automatic start: the machine can start.
¨ Manual start: the machine may start only after you have pressed the start button.
3. Open the guard.
¨ The machine must switch off and it must not be possible to start it as long as the guard is open.
4. Close the guard
¨ Automatic start: the machine can start.
¨ Manual start: the machine may start only after you have pressed the start button.
Repeat steps 2 … 4 separately for each guard.
212522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
13. Device diagnosticsImportant!
Ì Plausibility errors are deleted when the power supply is switched off (power-down reset). Ì Please contact EUCHNER if an error or fault symptom that is not listed occurs.
13.1. Diagnostics via LED displays
Important!
Behavior of the IO-Link LED Ì In the operating state with IO-Link, the OI-Link LED flashes green while IO-Link communication is active. Ì If the IO-Link LED is switched off in the operating state with IO-Link, this indicates a loss of commu-nication. Check the IO-Link connection in this case.
13.1.1. General states
No. StatusLEDs
StateDIAred
PWRgreen
STATE 1green
STATE 2green
K1/K2green
IO-Linkgreen
1 PowerUp5 Hz
Device booting.
2 Ready
X All relays not controlled. All sensor circuits are off.
Long ON, short OFF
X All relays not controlled. Sensor circuit 2 is off.
Long ON, short OFF
X All relays not controlled. Sensor circuit 1 is off.
3 Ready for switch-ing on Long ON,
short OFFLong ON, short OFF
XOne or both sensor circuits (S1 and S2) is or are active. Relays K1 and K2 are ready to start and waiting for a start command.
4 Safety outputs On X The sensor circuits are active. All relays have picked up.
Key:LED off
LED illuminated
5 HzLED flashes at 5 Hz
X State-dependent
Operating InstructionsSafety Relay with IO-Link ESM-CB
22 (Translation of the original operating instructions) 2522722-01-05/19
13.1.2. Error messages
No. StatusLEDs
StateDIAred
PWRgreen
STATE 1green
STATE 2green
K1/K2green
IO-Linkgreen
5 Internal error Module is not ready for operation.
6 Input error at S12x
X External error: The channel 1 sensor circuit was opened and reactivated, e.g. discrepancy error.
7 Input error at S22x
X External error: The channel 2 sensor circuit was opened and reactivated, e.g. discrepancy error.
8 Start button error
2x 2xX Error in manual reset S34.
9 Output error4x
X
External error: The read-back contact in the start circuit is open. Internal error: 1. Diagnostic contact does not work properly. 2. NO contact is fused closed.
10 Periphery error5x
L+ low voltage.
11 Periphery error5x
X Supply (A1/A2) low voltage.
12 BR communica-tion error X Check the ID/C or OD/C connection of the devices in the
series connection.
13BR communica-tion error on one device
X Check the correct function of the device in the series con-nection.
17 Parameter error3x
Incorrect IO-Link parametrization.
Key:LED off
LED illuminated
3xLED flashes three times
Rapid flashing
X State-dependent
232522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
14. IO-Link communication and diagnostic data14.1. Device description fileDepending on the number of connected BR safety switches, you will require a corresponding device description file (IO-Link Device Description, IODD).
You can use the device description file to configure and set up IO-Link devices. It contains information about identification, device parameters, process and diagnostic data, communication properties and the design of the user interface in engi-neering tools
The valid device description files are available for download from the address www.euchner.com|service|download|software.
You additionally have the option of downloading the device description file from the official IO-Link page ioddfinder.io-link.com. Go to the IODDfinder.
Important!
If you selected an incorrect IODD or an IODD that offers too few inputs or outputs for your system design, your IO-Link configuration software will display a corresponding error message.
14.1.1. Overview of IODDsVendor ID Device ID
Inputs Outputshex dec hex dec
135 309 010101 65793 6 1
135 309 010102 65794 11 1
135 309 010103 65795 21 1
135 309 010104 65796 11 6
135 309 010105 65797 21 11
135 309 010106 65798 31 16
14.1.2. Use of the various IODDs
Different IODDs can be used depending on the length of a series connection. They differ in the number of process-data items on the input side and output side.
No outputs are required for series connections of interlocks, such as the CES-C07. Use the IODD that is the most suitable for the length of your chain.
Example: When connecting seven CES-C07 in series, use the IODD Euchner-ESM_CB_158857_11x1-20181116-IODD1.1 for up to ten CES-C07 plus one byte for the evaluation unit. 8 bytes are used on the input side in this case.
Operating InstructionsSafety Relay with IO-Link ESM-CB
24 (Translation of the original operating instructions) 2522722-01-05/19
14.2. Process-data structure and addressingRefer to the following illustration and the associated table for the structure of the process data and for the addressing of a BR safety switch chain.
DIA
PWR
STATE1
STATE2
K1/K2
IO-Link
24L-L+C/Q
ID/C
S10S11A1 A2 S21
S14S34S32
S12
231413
ESM
-CB
OMOM
Address 0
Address 2Address 3Address 4Address 5Address 6Address 7 Address 1
Figure 8: Addressing
Byte 0 1 2 3 4 5 6 7
Input process data ESM-CB Device 1CES1
Device 2CES2
Device 3CES3
Device 4CES4
Device 5CES5
Device 6CES6
Device 7CES7
Output process data ESM-CB – – – – – – –
Example: 7 x CES
IODD Euchner-ESM_CB_158857_11x1-20181116-IODD1.1 is used
Byte 0 1 2 3 4 5 6 7 8 9 10
InputI ESM-CB CES1 CES2 CES3 CES4 CES5 CES6 CES7 – – –
Output O ESM-CB
14.3. Cyclical data (process data)Depending on the corresponding IODD, the device occupies 6/11/21/31 input process-data items and 1, 6, 11 or 16 output data items.
14.3.1. Input data
Byte 0 (IO-Link diagnostic bits/status of ESM-CB)
Bit Description Value
Bit 0 Sensor circuit S10: Sensor circuit S1 inactive
1: Sensor circuit S1 active
Bit 1 Sensor circuit S20: Sensor circuit S2 inactive
1: Sensor circuit S2 active
Bit 2 Output circuits K1 and K20: Output circuits K1 and K2 inactive
1: Output circuits K1 and K2 active
Bit 3 Start circuit0: No start acknowledgment required
1: Start acknowledgment required
Bit 4 … bit 7 Error messages See device status and error messages
252522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
Device status and error messages
Important!
Ì If several fault codes are active simultaneously, the error code with the highest priority will dis-place the other active error codes. Ì Error code 0000 Ongoing operation is permanently active.
Bit 4 … bit 7 Description Possible cause Remedy
0111 System error Internal error Perform a power-down reset followed by a function test. Replace the device if the error recurs after the function test.
0110 Input error Plausibility error in sensor circuit, short circuits
Check whether the second channel opens on request from the sensor.
Internal error Perform a power-down reset followed by a function test. Replace the device if the error recurs after the function test.
0101 IO-Link low voltage Check the power supply.
0100 ESM-CB low voltage Check the power supply.
0011 Diagnostic communica-tion error
One or more safety switches cannot be reached.
Restart the safety switch chain
0010 Parameter error Wrong manufacturer’s code of a switch.Permanently configured pro-cess-data size insufficient.
Use only suitable BR safety switches.Remove the permanent configuration of the process-data size.
0001 Diagnostics active Internal error Perform a power-down reset followed by a function test. Replace the device if the error recurs after the function test.
0000 Ongoing operation - -
14.3.2. General description of the process data
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
OI – – OR OM – OW OD
OI General error message Retrieve the exact error code via an acyclical service.
OR State of the switch’s predecessor Indicates whether the preceding switch in the series connection has switched on the safety outputs.
OM State of the safety outputs of the switch Indicates whether the switch has switched on the safety outputs.
OW Actuator weak area When this bit is set, the actuator is at the edge of the detection area.
OD Door position The bit is set when the guard is closed (it does not have to be locked).
Please refer to the manual of the connected interlocking device or guard locking device to determine which bits are actually used. Not all switches support every bit.
14.3.3. Output data
Byte 0 (IO-Link diagnostic bits/status of ESM-CB)
Bit Description Value
0 Enable signal0: Deactivated (safety contacts blocked)
1: Activated (safety contacts can be closed)
1 Chain reset A chain reset is performed at the transition from 1 to 0
2 … 7 Reserved
Operating InstructionsSafety Relay with IO-Link ESM-CB
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14.4. Acyclical data (device data and events)14.4.1. Writing and reading services
Important!
The manufacturer’s code for EUCHNER is 0x01.
Index 100 – reading service: size of the input/output data areas
Index dec (hex)
Subindex dec (hex) No. Type Description
100 (64) 0 (0)
1 (1)
1 UInt8 Manufacturer’s code of safety switch 1
2 UInt8 Input process-data size of safety switch 1
3 UInt8 Output process-data size of safety switch 1
2 (2)
4 UInt8 Manufacturer’s code of safety switch 2
5 UInt8 Input process-data size of safety switch 2
6 UInt8 Output process-data size of safety switch 2
… … UInt8 …
31 (1F) 91 UInt8 Number of safety switches
Index 101 – reading service: manufacturer’s codes of the devices
Index dec (hex)
Subindex dec (hex) No. Type Description
101 (65) 0 (0)
1 (1) 1 UInt8 Manufacturer’s code of safety switch 1
2 (2) 2 UInt8 Manufacturer’s code of safety switch 2
… … UInt8 …
30 (1E) 30 UInt8 Manufacturer’s code of safety switch 30
31 (1F) 31 UInt8 Number of safety switches
Index 102 – reading service: size of the input data area
Index dec (hex)
Subindex dec (hex) No. Type Description
102 (66) 0 (0)
1 (1) 1 UInt8 Input process-data size of safety switch 1
2 (2) 2 UInt8 Input process-data size of safety switch 2
… … UInt8 …
30 (1E) 30 UInt8 Input process-data size of safety switch 30
31 (1F) 31 UInt8 Number of safety switches
Index 103 – reading service: size of the output data area
Index dec (hex)
Subindex dec (hex) No. Type Description
103 (67) 0 (0)
1 (1) 1 UInt8 Output process-data size of safety switch 1
2 (2) 2 UInt8 Output process-data size of safety switch 2
… … UInt8 …
30 (1E) 30 UInt8 Output process-data size of safety switch 30
31 (1F) 31 UInt8 Number of safety switches
272522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
Index 201 … 230 – writing service: command to individual switch
NOTICE
The possible telegrams are described in chapter 14.5. Communication with BR devices.
Index dec (hex)
Subindex dec (hex) No. Type Description
201 (C9) 0 (0)1 UInt8 User data length of the telegram for safety switch 1
2 … 8 UInt8 User data of the telegram for safety switch 1
202 (CA) 0 (0)1 UInt8 User data length of the telegram for safety switch 2
2 … 8 UInt8 User data of the telegram for safety switch 2
… … … … …
230 (E6) 0 (0)1 UInt8 User data length of the telegram for safety switch 30
2 … 8 UInt8 User data of the telegram for safety switch 30
The telegram consists of eight bytes for writing to the indices. The user data of the telegram therefore must be padded with 00.
Example:
01 02 00 00 00 00 00 00
01 = User data length
02 = Request telegram to the ESM-CB (order number/serial number)
Bytes 2 … 7: padded zeros
Index 250 – writing service: IO-Link mode
Index dec (hex)
Subindex dec (hex) No. Type Description
250 (FA) 0 (0) 1 UInt8Reset of IO-Link mode0x01: reset IO-Link mode0xFF: retain IO-Link mode
Index 10 … 17 – reading service: retrieving the data of the ESM-CB
Index dec (hex)
Subindex dec (hex) No. Type Description
16 (10) 0 (0) - String Manufacturer
17 (11) 0 (0) - String Manufacturer’s text
18 (12) 0 (0) - String Product name
19 (13) 0 (0) - String Product ID
20 (14) 0 (0) - String Product text
21 (15) 0 (0) - String Serial number
22 (16) 0 (0) - String Hardware version
23 (17) 0 (0) - String Firmware version
Operating InstructionsSafety Relay with IO-Link ESM-CB
28 (Translation of the original operating instructions) 2522722-01-05/19
14.5. Communication with BR devicesNote: The data is in Big Endian format.
Transmission Reply
Hex Dec Command Number of bytes Number of bytes
2 2 Send order no. and serial no. 3 bytes for order no. 3 bytes for serial no.
3 3 Send device version 1 byte for letter V 4 bytes for version number, e.g. 1.0.1.0 (the periods are not transmitted)
5 5 Send number of safety switches in the series connection
2 bytes
12 18 Send current error code 1 byte for error code.
13 19 Send saved error code (history) 1 byte for error code. This error is no longer present.
14 20 Send size of log file 1 byte for length of the current log file
15 21 Send entry from log file with index. The required index must be sent in the second byte.
1 byte for error code.
16 22 Send current actuator code With unicode evaluation: 5 bytes for code of the currently read actuator.With multicode evaluation: replies with 5x 0xFF
17 23 Send taught-in actuator code With unicode evaluation: 5 bytes for code of the taught-in actuator in the switch.With multicode evaluation: replies with 5x 0xFF
18 24 Send disabled actuator code With unicode evaluation: 5 bytes for code of the currently disabled actuator.With multicode evaluation: replies with 5x 0xFF
19 25 Send applied voltage 2 bytes for voltage value in mV
1A 26 Send current temperature 1 byte for temperature value in °C
1B 27 Send number of switching cycles
3 bytes for counter value
1D 29 Reset device 1 byte for acknowledgment, value hex 1D
1E 30 Factory-reset device 1 byte for acknowledgment, value hex 1E
292522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
14.6. Error table for BR devicesDepending on the device type, not all error messages are required or supported.
Error number Error designation Cause/remedy
0x01+A4:E25 Internal error All errors that prevent normal operation and over which the customer has no control.- Error in the program files- Error in the light barrier- Safe control of guard locking no longer possible
0x06 Internal error Fault on the internal switching element. Guard locking can no longer be controlled safely.
0x1F Actuator not detected often enough during teach-in operation/actuator removed.
See error designation
0x20 DIP switch configuration does not correspond to the software configu-ration.
DIP switch configuration is not identical to the configuration saved in the memory. The user must check the DIP switch setting.
0x21 DIP switch configuration between the channels not plausible. DIP switch configuration for the two channels is not plausible or does not match. The user must check the DIP switch setting.
0x25 Invalid actuator detected during teach-in operation. Actuator detected is not a valid actuator or actuator is faulty.
0x2E Different states of FI1A and FI1B Different signal states at the two safety inputs.
0x2F Communication error BR (master) Diagnostics communication between master and slave not possible/communication disrupted
0x31 Test pulse on FI1A not detected. Missing test pulseExamples: short circuits, FI1A and FI1B swapped.
0x32 Test pulse on FI1B not detected. Missing test pulseExamples: short circuits, FI1A and FI1B swapped.
0x36 Test pulse on FI1A not detected on PowerUp. Missing test pulse
0x37 Test pulse on FI1B not detected on PowerUp. Missing test pulse
0x43 Disabled actuator detected during teach-in operation. Already taught in but disabled actuator has been detected. The user must present the taught-in actuator or teach in another actuator.
0x44 Invalid actuator detected
0x4C HIGH level on output FO1A even though LOW level is expected. A HIGH level has been detected on safety output FO1A during PowerUp.
0x4D HIGH level on output FO1B even though LOW level is expected. A HIGH level has been detected on safety output FO1B during PowerUp.
0x4E LOW level on output FO1A even though HIGH level is expected. Although safety output FO1A has switched off, a HIGH level has been read back.
0x4F LOW level on output FO1B even though HIGH level is expected. Although safety output FO1B has switched off, a HIGH level has been read back.
0x50 Discrepancy time between FO1A and FO1B too long. Switch-on/switch-off time between FO1A and FO1B too long.
0x51 Error on reading back the test pulse on FO1A. Missing test pulse
0x52 Error on reading back the test pulse on FO1B. Missing test pulse
0x54 General output error
0x60 Supply voltage too high. Overvoltage
0x61 Supply voltage too low. Low voltage
0x62 Temperature too high. Temperature in housing too high.
0x63 Temperature too low. Temperature in housing too low.
0x64 Guard locking supply voltage too high. Overvoltage
0x65 Guard locking supply voltage too low. Low voltage
0x67 Advance warning supply voltage too low 5%. Low voltage
0x88 Plausibility error: bolt fracture Transponder for the bolt has been detected without the door closed.
0x8A Plausibility fault, signal sequence Transponder has been detected without movement of the locking arm (latch).
0x8B Escape release Escape release has been actuated (only if parametrized).
Operating InstructionsSafety Relay with IO-Link ESM-CB
30 (Translation of the original operating instructions) 2522722-01-05/19
15. Technical dataNOTICE
If a data sheet is included with the product, the information on the data sheet applies.
15.1. Safety relay ESM-CB Ì Diagnostic data via IO-Link in combination with BR safety switches Ì Short circuit detection Ì Plug-in spring terminals Ì 17.5 mm housing width
Dimension drawing
A1
C/Q
13
2414
23STATE2
STATE1
PWR
OM
ESM
-CB
S34
13 14 23
S32S10
S11 S12 S14S21A2A1
ID/CC/Q L+ L-
24
IO-Link
K1/K2
DIA
17,6
ca.
112
113,6
99
Safety contacts
Possible signaling devices Ì Emergency stop pushbuttons Ì Safety door interlocks Ì Light grids
Contact type Ì Two sensor circuits Ì Two non-time-delayed safety contacts Ì One digital monitoring output Ì IO-Link interface Ì The safety contacts drop out without delay in accordance with stop category 0 according to EN 60204-1.
Control Ì Single channel or dual channel Ì Automatic or manual, monitored start
Achievable safety integrity Ì Suitable up to category 4, PL e (EN ISO 13849-1), SIL-CL 3 (EN 62061)
Approvals
312522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
Technical data for ESM-CBHardware/firmware versionHW/FW ≥ 00/100
The technical data and the safety characteristics are valid from the specified HW/FW version.
SupplyName A1/A2
Operating voltage US 24 V DC -20 % / +25 % (fuse externally)
Rated control supply current IS Typ. 60 mA
Power consumption at US Typ. 1.44 W
Switch-on current Typ. 2.5 A (Δt = 500 µs at US)
Filter time 1 ms (at A1 in case of voltage dips at US)
Suppressor circuit Serial reverse polarity protection
IO-Link ports: class ANumber of ports 1
Connection Spring terminals
Connection technology 3-conductor
Specification Version 1.1
Transmission rate 230 kbit/s (COM3)
Cycle time 5 ms
Process-data update 5 ms
Number of process-data items Max. 31 bytes (input data) Max. 16 bytes (output data)
IO-Link port supply: L+/L-Rated periphery supply voltage 24 V DC -20% / +25% (provided via the IO-Link interface of the IO-Link master)
Current consumption Typ. 16 mA
Suppressor circuit Serial reverse polarity protection
IO-Link switching and communication line: C/QNumber of inputs 1
Digital inputs: sensor circuit S0Number of inputs 2 (safety-related sensor inputs: S12, S22)
Description of the input NPN (S12), NPN/PNP (S22)
Input voltage range of “0” signal 0 V DC … 5 V DC (S12) For S22, see note in chapter 8.2. Signaling device connection variants.
Input current range of “0” signal 0 mA … 2 mA (S12, S22)
Input voltage range of “1” signal 11 V DC … 30 V DC
Switch-on current < 5 mA (typ. with US at S12, Δt = 150 ms) < 5 mA (typ. with US at S22/24 V, Δt = 500 µs) > -5 mA (typ. with US at S22/0 V, Δt = 500 µs)
Current consumption < 5 mA (typ. with US at S12) < 5 mA (typ. with US at S22/24 V) > -5 mA (typ. with US at S22/0 V)
Filter time 1.5 ms (test pulse width for LOW test pulses) Test pulse rate = 5 x test pulse width Deactivate switch-on pulses/light tests on safety applications.
Max. permissible total cable resistance 150 Ω
Input 1/2 simultaneity ∞
Operating InstructionsSafety Relay with IO-Link ESM-CB
32 (Translation of the original operating instructions) 2522722-01-05/19
Digital inputs: sensor circuit S1Number of inputs 2 (safety-related sensor inputs: S32, S34)
Description of the input NPN
Input voltage range of “0” signal 0 V DC … 5 V DC
Input current range of “0” signal 0 mA … 2 mA
Input voltage range of “1” signal 11 V DC … 30 V DC
Switch-on current < 20 mA (typ. at US)
Current consumption < 5 mA (typ. at US)
Filter time Max. 1.5 ms (test pulse width for LOW test pulses) Test pulse rate = 5 x test pulse width Deactivate switch-on pulses/light tests on safety applications.
Max. permissible total cable resistance 150 Ω
Input 1/2 simultaneity ∞
Digital inputs: diagnostic inputNumber of inputs 1 (non-safety-relevant diagnostic input: ID/C)
Current consumption Typ. 30 mA
Digital inputs: start circuitNumber of inputs 1 (start input: S21)
Description of the input NPN (manual start), PNP (automatic start)
Input voltage range of “1” signal 19.2 V DC … 30 V DC (manual start, automatic start: 0 V)
Switch-on current < 10 mA (typ. for US, Δt = 100 ms)
Current consumption < 5 mA (typ. for US at S21/24 V) > -5 mA (typ. for US at S21/0 V)
Max. permissible total cable resistance 150 Ω
Safety contactsNumber of outputs 2 (safety-related normally open contacts: 13/14, 23/24)
Description of the output Respectively 2 NO in series, non-time-delayed, floating
Contact material AgSnO2
Switching voltage Min. 12 V AC/DC Max. 250 V AC/DC (observe load curve)
Limiting continuous current 6 A
Switch-on current Min. 3 mA Max. 6 A
Square total currentITH2 = I12 + I22 + … + IN2
72 A2 (observe derating)
Breaking capacity Min. 60 mW
Switching frequency 0.5 Hz
Mechanical life 10x 106 operating cycles
Switching capacity acc. to IEC 60947-5-1 4 A (24 V (DC13)) 5 A (250 V (AC15))
Output fuse 6 A gL/gG 4 A gL/gG (for low-demand applications)
Monitoring outputsName OM
Number of outputs 1 (not safety relevant)
Description of the output PNP
Voltage Approx. 22 V DC (US - 2 V)
Current Max. 100 mA
Max. switch-on current 500 mA (Δt = 1 ms with US)
332522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
General dataRelay type Electromechanical relay with positively driven contacts according to IEC/EN 61810-3
(EN 50205)
Nominal operating mode 100% duty cycle
Degree of protection IP20
Minimum degree of protection of installation location IP54
Mounting method Rail mounting
Installation orientation Vertical or horizontal
Mounting instructions See derating curve
Housing version PBT gray
Operating voltage indication 1 x LED green, yellow, red
State indication 5x LEDs, green
Air clearances and creepage distances between the circuits According to DIN EN 60947-1
Rated insulation voltage 320 V
Rated insulation voltage/insulationSee chapter “Insulation coordination”
Basic insulation 4 kV between all current paths and housing Safe isolation, reinforced insulation 4 kV between input circuit and safety contact (13/14) and safety contact (23/24)
Degree of contamination 2
Overvoltage category II
Max. power dissipation at rated condition 6.45 W (US = 30 V, UL = 30 V, I² = 72 A²)
Note about power dissipation See chapter “Calculating the power dissipation”
Dimensions HousingW x H x D 17.5 x 116.6 x 114.5 mm
Connection data Spring terminalsConductor cross-section, rigid 0.2 mm² … 1.5 mm²
Conductor cross-section, flexible 0.2 mm² … 1.5 mm²
Conductor cross-section, AWG/kcmil 24 … 16
Stripping length 8 mm
Ambient conditionsAmbient temperature (operation) -25 °C … 60 °C (observe derating)
Ambient temperature (storage/transport) -40 °C ... 85 °C
Max. perm. atmospheric humidity (operation) 75% (on average, 85% occasionally, no dew formation)
Max. perm. atmospheric humidity (storage/transport) 75% (on average, 85% occasionally, no dew formation)
Shock 15 g
Vibration (operation) 10 Hz …150 Hz, 2 g
Safety engineering dataStop category according to IEC 60204 0
Safety engineering characteristics for IEC 61508 – high demand
Device type Type A
HFT 1
SIL 3
PFHD 1.00 x 10-9 (4 A DC13; 5 A AC15; 8,760 operating cycles/year)
Demand rate < 12 months
Proof-test interval 240 months
Mission time 240 months
Operating InstructionsSafety Relay with IO-Link ESM-CB
34 (Translation of the original operating instructions) 2522722-01-05/19
Safety engineering characteristics for IEC 61508 – low demand
Device type Type A
HFT 1
SIL 3
PFDavg 3.76 x 10-5
Proof-test interval 36 months
Mission time 240 months
Safety engineering characteristics according to EN ISO 13849 depending on the switching currentat 24 V DC ≤ 0.1 A ≤ 1 A ≤ 4 A
Category 4
PL e
PFHD 1 x 109
Mission time 20 years
Switching cycles/year 500,000 50,000 15,000
Safety engineering characteristics for EN 62061
SILCL 3
A demand rate of the safety function of once per month is required for applications in SILCL 3.
352522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
15.2. Function and time diagrams
15.2.1. Time diagram for automatic start
Continuous auto start Ì Permanently High signal at S21
S1
S2
Enable
K1
K2
S10/S21auto
Figure 9: Time diagram for automatic start
15.2.2. Time diagram for manual, monitored start
Ì Start on falling edge at S21
S1
S2
S11/S21
Enable
K1
K2
man
Figure 10: Time diagram for manual, monitored start
Autostart pulse Ì Start on rising edge at S21
S1
S2
Enable
K1
K2
S10/S21auto
Figure 11: Time diagram for automatic start
Time diagram for enable principle
S1
S2
S11/S21
Enable
K1
K2
man
L+
A1
Figure 12: Time diagram for enable principle
Key:S1/S2 Sensor circuitsS10/S21 auto Start circuit for automatic startS11/S21 man Start circuit for manual, monitored startK1/K2 Output circuitsL+ IO-Link supplyA1 Power supplyEnable Enable signal via IO-Link
Operating InstructionsSafety Relay with IO-Link ESM-CB
36 (Translation of the original operating instructions) 2522722-01-05/19
15.3. Derating15.3.1. Vertical or horizontal installation orientation
The derating curve is applicable under the following conditions: Ì Mounting on vertical or horizontal mounting rail Ì Devices mounted without intervening distance Ì At US up to max. 30 V DC
0
10
20
30
40
50
60
70
80
I[A
]T
H²
²
0 10 20 30 40 50 60 70
T [°C]A
45
2
72
Figure 13: Derating curve
15.4. Load curve15.4.1. Resistive and inductive loads
I [A]DC
U[V
]D
C
100,1
20
50
100
200
500
1000
0,2 0,5 1 2 5 10
�
�
Figure 14: Relay load curve – resistive and inductive loadsKey: Resistive load L/R = 0 ms2 Inductive load L/R = 40 ms
372522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
16. Ordering information and accessoriesTip!
Suitable accessories, e.g. cables or assembly material, can be found at www.euchner.com. To order, enter the order number of your item in the search box and open the item view. Accessories that can be combined with the item are listed in “Accessories.”
17. Inspection and serviceWARNING
Loss of the safety function because of damage to the device. Ì In case of damage, the entire device must be replaced. Ì Only accessories or spare parts that can be ordered from EUCHNER may be replaced.
Regular inspection of the following is necessary to ensure trouble-free long-term operation: Ì Check the function (see chapter 12. Function test) Ì Check the secure mounting of the devices and the connections Ì Check for soiling
No servicing is required. Repairs to the device are only allowed to be made by the manufacturer.
NOTICE
The year of manufacture can be seen on the rating plate below the CE marking. The current version number in the format HW/FW: xx/xxx can also be found on the device.
Operating InstructionsSafety Relay with IO-Link ESM-CB
38 (Translation of the original operating instructions) 2522722-01-05/19
18. ServiceIf service support is required, please contact:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16
70771 Leinfelden-Echterdingen
Service telephone:
+49 711 7597-500
E-mail:
support@euchner.de
Internet:
www.euchner.com
392522722-01-05/19 (Translation of the original operating instructions)
Operating InstructionsSafety Relay with IO-Link ESM-CB
EN
19. Declaration of conformity
Euchner GmbH + Co. KGKohlhammerstraße 1670771 Leinfelden-Echterdingeninfo@euchner.dewww.euchner.com
Edition:2522722-01-05/19Title: Operating Instructions Safety Relay with IO-Link ESM-CB (Translation of the original operating instructions)Copyright:© EUCHNER GmbH + Co. KG, 05/2019
Subject to technical modifications; no responsibility is accept-ed for the accuracy of this information.