Post on 27-Apr-2019
RISK C ONTROL M A N A G E M E M E N T P R O C E D U R E Ku boraProduct Description Excavator Series KX Series
Model KX41-3V Serial No. 30709
Attachment/s Revision A
Date 02/06/2006
Date of inspection Location
Inspected by Benjamin Binns /? R+D Manager
Paul Watt I/ / / Senior Divisional Managerill JOTT"*""*'
o- 4. jS •" ' «l* rvoignature •ai'jv*- *~-»_ i-Sn«^a«. f
1 ..Hazard Analysis and Risk Assessment F
HAZARD j RISK SOURCE SAFETY MEASURE j Prob!
Entanglement Tracks SOP, Decals, Travel Alarm, Operating LClearance Zone
Crushing Roll Over, Boom & Tracks Certified ROPS/FOPS and seatbelt, SOP, Decals, UI I Operating Clearance Zone, Travel Alarm and horn
Cutting, Stabbing, Puncturing j I _ _ _
Select unit type with
O SAMPLE UNIT
S PRODUCTION UNIT
Select Risk type with
s Operational
d Maintenance
OCCURANCE 1ability Consequence 1
L S •j
I Prob5 L = l
1 UL-i
^ }
abil tv Scalekelyunlikely
\ I IShearing I Blade (bystanders^ jSOP. Decals. Operating Clearance Zone. UL ^ S I Consequence Scale
Friction I I T S = major injury/fatality| M = minor injury
i i j
Striking Boom, Machine, Twin I Boom Swivel Pedal lockout, Operator control UL SPattern Selection System ' locks, horn, Decals i
! ! I l lElectrical Overhead/Underground SOP, Decals, Dial before you dig, "Look up and I UL S i
\ power I live" I
Slipping, Tripping, Falling Mount/Dismount Hand Rail, Non Slip Mat I
Noise Engine Within regulation sound level L
Manual Handling i [
M
Mii i
M" - " -•" : ; i f
\ I I iOther hazards ! Dust/debris ] PPE I L j M !
KTA OHS HRA Form 001 Version 1 Oct 2005
2. Risk Control
Risk Severity Table
J Probability
Conseguence L UL
Kuboro
S
M
High
Medium
Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.
The control is to be selected from the following hierarchy of controls:
Level 1Level 2
Level 3
Eliminate the hazardMinimize the risk from the hazardIf the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicable.Provide back up controlsProvided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices (egoperator's manual safe working instructions) and personal protective equipment.
Risk Control TableRisk
Entanglement in Tracks
Machine Roll OverIi
Crushing by Boom or[racks
Control Measure ( how / who / time frame)
SOP in manual, Safety Decals, Travel Alarm, Operating Clearance Zone
Certified ROPS/FOPS, SOP
SOP, Safety decals, Operating Clearance Zone, Travel Alarm and horn
Implementation date
2/7/2006
2/7/2006
2/7/2006
Review Date
On Going
On Going
On Going
Shearing from Blade
Striking by Boom orMachine
SOP, Safety decals, Operating Clearance Zone, 2/7/2006
Boom Swivel Pedal lockout, Operator control locks, horn 2/7/2006
On Going
On Going
KTA OHS HRA Form 001 Version 1 Oct 2005
Risk Control Table
K'jboroRisk
Electrocution
Slipping/tipping fromMounting/Dismounting
Engine noise
Eye damages fromjust/debris
- • iControl Measure ( how / who / time frame) Implementation date
SOP, Decals, "Dial before you dig", "Look up and live" 2/7/2006
Hand Rail, Non Slip Mat 2/7/2006
Oompjies to current regulations - 2/7/2006
PPE, SOP ; 2/7/2006
ii
i
Review Date
On Going
On Going
On Going
On Going
3. Review
The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.
KTA OHS HRA Form 001 Version 1 Oct 2005
RISK CONTROL M A N A G E M E M E N T P R O C E D U R E KuboroProduct Description
Model
Attachment/s
Date of inspection
Inspected by
Signature
1 ..Hazard AnalysisHAZARD
Entanglement
Crushing
Cutting, Stabbing_, Puncturing
Shearing
Friction
Striking
Electrical
Slipping, Tripping, Falling
Noise
Manual Handling
Other hazards
Excavator Series KX Series Select unit type with *
KX41-3V Serial No. 30709 O SAMPLE UNIT
Revision A
Date 0-/07P006 ' PRODUCTION UNIT
Location Select Risk type with S
Benjamin Binns tf R+D Manager D Operational
Paul Watt I/ J/^ Senior Divisional Manager•mi i h f f ^ •/ Maintenance
-?i3Jaw~-«^s*>> c.-». j*
and Risk Assessment f OCCURANCE I] RISK SOURCE } SAFETY MEASURE K[ Probability J Consequence |! i i | i
Fan/ Fan Belt j Guards, Decals, SOP (Do not open hood with j UL j S j: engine running) I : !
! ! ! ProbabilitvScaleLoss of hydraulic pressure I SOP (lower boom and blade to ground before UL i S - L = likely
i conducting any maintenance), _ , i __]... < , , ,_ ,; k.j- t~ -| !
i j i ij j . • | s Qonseauerce ScaleI I f S = major irijury/fatality
Hot liquids, Exhaust I SOP, Decals, Exhaust heat shield ! UL j M \ M = minor njury
_Engine Hpqd jJHpqd Support strut UL j M j
• Battery maintenance ', SOP, Battery manufactures maintenance UL M i! ! procedures 'r ~ ~ i ~ "" " ~ " r |
i ! i l lI I !| ! i l l
I Machine Movement j Park on hard level surface, lower boom and j UL j S I) I blade to ground, stop engine and remove keys I I I\ 1 before beginning any maintenance. J_ i i
KTA OHS HRA Form 001 Version 1 Oct 2005
2. Risk Control
Risk Severity Table
1 Probability
Consequencej L
S High Medium
M Medium
Kuboro
Implementation of Risk Control:Where a risk to health and safety has been identified utilizing the Risk Severity Table, controls to eliminate or minimize the risk arerequired.
The control is to be selected from the following hierarchy of controls:
Level 1 Eliminate the hazardLevel 2 Minimize the risk from the hazard
If the hazard cannot be eliminated, the machine should be constructed to minimize the risk as far as practicableLevel 3 Provide back up controls
Provided levels 1 and 2 have been exhausted, back up controls include administrative controls governing work practices [egoperator's manual safe working instructions) and personal protective equipment.
Risk Control TableRisk Control Measure ( how / who / time frame)
!
Fan/ Fan Belt | SOP in manual, Safety Decals, Fan guard
Hydraulic Pressure SOP in manualLoss
Hot liquids SOP in manual, Safety Decals, Exhaust heat shield
Battery Maintenance \ Battery Manufactures maintenance procedure
Machine movement i SOP, Park on hard level surface, lower boom and blade to ground, stop\ engine and remove keys before beginning any maintenance.
KTA OHS HRA Form 001 Version 1 Oct 2005
Implementation date
2/07/2006
2/07/2006
2/07/2006
2/07/2006
2/07/2006
Review Date
On Going
On Going
On Going
On Going
On Going
Control Table
Risk
Engine Hood
KuboroControl
HpodSu§pjortStn.rt_
Implementation[date Review Date
2/07/2006
L_
On Going
3. Review
The above Risk Assessment to be reviewed during the life of the product if an upgraded model is introduced or information is obtainedabout a previously unknown hazard.
KTA OHS HRA Form 001 Version 1 Oct 2005