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CHAPTER - 1
ORGANISATION PROFILE
Neyveli, Home of the Neyveli Lignite Corporation, is today Indias energy
bridge to the 21-century. Neyveli is a town located about 55 km east of
Cuddalore in the South Arcot district of Tamil Nadu. Pt.Nehru launched a
mining operations with his golden touch in May 1957. During the
construction of irrigation wells occurrence of lignite deposits at shallow
depths was noticed in Neyveli area. When systematic geological
investigations were taken up in the area, occurrence of lignite over an area of
260 sq.km. With reserves of 2100 million tones discovered. NLC has
achieved the objectives it has set for itself. Fulfilling its corporate mission to
be the leader in the industry. Neyveli Lignite Corporation is certified ISO
9001:2000 for Quality Management, ISO 14001:2004 for
Environment Management, OHSAS 18001 forSafety Management.
Neyveli Lignite Corporation Limited (NLC) is a government-owned
lignitemining company in India and is in service of the nation for the last 4
decades. One of the public sector undertakings, the company is wholly
owned by the Union Government (49 percent) and administered through the
Ministry of Coal. Computing of two open cast mines, two pit head Thermal
Power Stations, with an installed capacity of2490 MW of electricity per
year. Of this, the origin state ofTamil Nadu consumes 1167 MW, with the
neighboring states (KeralaKarnataka, and Andra Pradesh) consuming most
of the rest. NLCs growth is sustained and its contribution to Indias social
and economic development is significant. Neyveli Lignite Corporation
Limiteds net current assets stand at Rs 3744.81 crore as on FY 2006-2007.
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http://en.wikipedia.org/wiki/Government-owned_corporationhttp://en.wikipedia.org/wiki/Lignitehttp://en.wikipedia.org/wiki/Mininghttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Public_sector_undertakinghttp://en.wikipedia.org/wiki/Government_of_Indiahttp://en.wikipedia.org/wiki/Ministry_of_Coal_(India)http://en.wikipedia.org/wiki/Watthttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Tamil_Naduhttp://en.wikipedia.org/wiki/States_and_territories_of_Indiahttp://en.wikipedia.org/wiki/Keralahttp://en.wikipedia.org/wiki/Karnatakahttp://en.wikipedia.org/wiki/Andra_Pradeshhttp://en.wikipedia.org/wiki/Lignitehttp://en.wikipedia.org/wiki/Mininghttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Public_sector_undertakinghttp://en.wikipedia.org/wiki/Government_of_Indiahttp://en.wikipedia.org/wiki/Ministry_of_Coal_(India)http://en.wikipedia.org/wiki/Watthttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Tamil_Naduhttp://en.wikipedia.org/wiki/States_and_territories_of_Indiahttp://en.wikipedia.org/wiki/Keralahttp://en.wikipedia.org/wiki/Karnatakahttp://en.wikipedia.org/wiki/Andra_Pradeshhttp://en.wikipedia.org/wiki/Government-owned_corporation7/30/2019 REPORT1 2
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1.1 MINES - I
Demarcated over an area of 16.90 Sq.km. with a reserve of about 287
million tones. Mine-I is situated on the Northern part of the field adjacent tothe Neyveli Township. The lignite seam was first exposed in August 1961
and regular lignite mining was commenced in May 1962. The mine has a
production capacity of 10.5 million tones of lignite per annum and feeds
lignite to the 600 MW capacities of first Thermal Power Station and
420MW Thermal Power Station-I Expansion.
1.2 MINES IA
Mine IA is adjacent to the existing Mine-I block on the eastern side. The
project was commissioned in 2001. The total reserve in Mine-IA is 120
million tonnes in an area of11.6 sq.km. The annual capacity of this mine is
3 million tonnes and lignite was first exposed in March 2003. This mine
feeds lignite to M/S ST-CMS, an independent Power project 250 MW and
NLCs Thermal Power Station.
1.3 THERMAL POWER STATION - I2
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An opitome of India-Soviet collaboration, Neyveli-Thermal Power Station-I
(TPS-I) was commissioned with one unit of50 MW each and three units of
100 MW each.
The unique features of this power station.
First lignite-fired Thermal Power Station in South East Asia
First pit head Thermal Power station in India
First largest Thermal Power station in South India
Continuously achieving over 70% plant load factor, from 1982-83 to1991-92 against the national average of around 50% and has
continuously bagged the meritorious productivity award instituted by
the Department of Power, Government of India.
The power generated from The Thermal Power Station is fed to the grid of
Tamilnadu Electricity Board, the sole beneficiary.
1.4 THERMAL POWER STATION-I EXPANSION
This Power Station consists of two units of210 MW each. The first unit of
this Power Station was synchronized on 21.10.2002 and the second unit on
22.07.2003. The power generated from this Power Station is shared by
Tamilnadu, Kerela, Karnataka and Pondichery.
Some of the special features of this power station are:
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Fully Automated Plant controlled by Distributed Digital
Control Monitoring and Information System(DDCMIS),
Environment-friendly equipment and Dry Ash collection
system,
Online Sulphur dioxide (SO2) Monitoring,
Oxides Nitrogen (NOx) Analyzers.
1.5 MINES - II
Mine II is located 5 Kms South of Mine-I spread over an area of 26sq.kms. with 390 million tonnes reserve. The lignite steam was first exposed
in September 1984 and regular lignite mining commenced in March 1985.
The maximum overburden is 103m, and the lignite thickness varies from 8 to
22 m. Initially, the mine was started with a production capacity of 4.7
million tonnes and in February '83 the capacity was enhanced to 10.5
million tonnes per annum. The lignite production in this mine meets thefuel requirement of Thermal Power Station-II.
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1.6 THERMAL POWER STATION-II
The Second Thermal Power Station consists of7 numbers of210 MW Units
and hence having an installed capacity of 1470 MW. Units 1, 2&3 were
constructed in the First Stage followed by the Second Stage Units 4, 5, 6 & 7.
Lignite for the station is supplied from Mine-II having an annual capacity of
10.5 Million Tonnes. Unit 1 was commissioned in March 1986 and
commissioning of the 7th unit was carried out in June 1993. Year after year
production records are broken by Thermal Power Station II. The southern
states of TamilNadu, Kerala, Karnataka and AndraPradesh and the Union
Territory of Puducherry are the beneficiaries of the power produced in the
power station.
The First Stage units are fully of foreign origin. Boilers are of M/s EVT
Germany design and manufactured, supplied and erected by M/S Traselectro
of Hungary. Turbines are of M/S Westing house U.S.A design and
manufactured, supplied and erected by the erstwhile M/S Franco Tosi of Italy
(now merged with M/S Ansaldo of Italy). Generator is of Ercole Marelli, Italys
supply. Stage-II units are fully of M/S BHELs supply even though the Boilers
are of M/S EVT Germanys design, Turbines are of M/S KWU Germanys (a
Siemens subsidiary) design and Generator is of Russian design. 9014.04
Million units of Electricity can be generated per annum from this power station
at 70% annual plant load factor; but the actual production figures in recent years
are much higher.
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1.6.1 SWITCH YARD TS II
The switchyard is to transmit power generated by 7 Nos. of210 MW units
(3Units in stage 1 and 4 units in stage 2). The transmission voltage is 230 kV
and 400kV. Thermal Power Station II switchyard is one of the biggest switch
yard in the Southern Grid. 230kV system is connected to TNEB grid and
Puducherry Electricity system. 400kV system is connected to Southern
Electricity grid through Power Grid Corporation Limited lines. The total share
of power from central generating stations such NLC, Ramagundam, MAPS,
Kaiga, Taltcher etc is fed to Puducherry Electricity System through the 2 Nos.
of 230kV feeders from the Thermal Power station II 230kV yard. The 230kV
and 400kV system in switchyard are interconnected through 400kV/230kV
interconnecting auto transformers.
The bus arrangements in switchyard are 2 Main bus and 1 transfer bus system.
There are 3 system buses in 230kV and 400kV yard namely First Bus, Second
Bus and Transfer Bus. Each bay is meant for each equipment to connect with
any one bus. The bay consists of first Bus isolator (89A), Second bus isolator
(89B), Line isolator (89C), Transfer Bus Isolator (89 D, Breaker, current
Transformer, Capacitance Voltage Transformer, Lightening arresters, Breaker
earth bus side (89E1), Breaker earth line side (89 E2), Line earth (89E3) etc.
Each bay has respective control panel and relay panel in control room. Wave
Traps are provided in transmission lines except mining feeders for PLCC
purpose.
Isolator is an off load device. It can be operated only without load since it is not
having arc quenching medium. Isolator is used to select any one of the bus
system to the element and also for perfect isolation of breaker.
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Breaker is an on load device. It can be operated either with load or without load.
Through the breaker only the element is charged or isolated. The breaker is an
fast acting device During fault the protection relays senses the fault and trips the
breaker. The faulty equipment is isolated from the system by tripping of
respective breaker.
230KV SYSTEM OPERATION
There are 22 bays in 230kV switchyard as follows
3 Nos. of Generator bays for stage 1 units.
2Nos. of Station Transformers bays for Station Transformer (ST1 and
ST2) of capacity 50MVA each. The station Transformers are feeding
supply to Stage1 Station Auxiliaries.
2Nos. of Station Transformers bays for Station Transformer (ST3 and
ST4) of capacity 30 MVA each. The station Transformers are feeding
supply to Stage2 Station Auxiliaries.
2 Nos. of Mining feeders bays ( Mining Feeder 1 and Mining Feeder
2) to feed supply to Mines 1 and Mines 1A
2Nos. of Mining feeders bays ( Mining Feeder 3 and Mining Feeder
4) to feed supply to Mines 2
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2 Nos. of Tie line (Tie Line 1 and Tie Line 2 ) feeder bays are inter
linking Thermal Power station 1 and Thermal Power Station 2
STCMS-1&STCMS-2 bays are to inter linking the STCMS Thermal
Station
Kadalangudy bay is to connect the TNEB sub station at
Kadalangudy
Puducherry feeder bay is to connect Villianur sub station in
Puducherry.
Bhahoor feeder bay is to connect Bhahoor sub station in Puducherry.
Inter connecting Transformer 1 and Interconnecting Transformer 2
bays are to inter connect 400kV system through 2 Number of Auto
Transformers of each of capacity 250 MVA
One number of Bus coupler bay is to connect the 2 Main buses
namely Bus 1 and Bus 2
One number of Bus Transfer bay with Transfer Bus is to divert load of
any one bay main breaker to Bus Transfer breaker without supply
interruption and with all protection.
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400kV SYSTEM
There are 13 bays in 400kV switchyard as follows
4 Nos. of Generator bays for stage 2 units.
5 Nos of Transmission line bays namely (Chennai, Salem-1, Salem-2,
Trichy- 1and TS-1 Expansion to TSII
2 Nos of inter connecting Transformers of capacity 250 MVA
1 No Bus coupler bay
1 No of Bus Transfer Bay.
1.7 THERMAL POWER STATION-II EXPANSION
Government of India sanctioned the installation of 2 units of250 MW each as
an expansion of Second Thermal Power Station on 18th October 2004 at a cost
ofRs. 2030.78 crore. The time schedule for commissioning of Unit I is 53
months and for Unit II is 57 months from the date of sanction of GOI.
Revised cost estimate of the project was approved by GOI for Rs. 2453.57
Crores during July 2008. During the year 2008-09, lifting of boiler drum for
unit 2 was completed in May 2008. Erection of Chimney and Cooling tower
1 have been completed. Erection works are in progress in respect of Boiler,
Turbine condenser and other packages. The first unit is expected to be
commissioned in May 2010 and second unit in November 2010.
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1.8 FUTURE PLANS
NLC is poised for a rapid growth in the mining and power generation capacityand is expanding its activities not only at Neyveli but also in other parts of the
country. NLC is also venturing in New projects with fuels other than Lignite.
The following projects are proposed to be taken up by NLC during the
11th /12th Plan period :
Bithnok Lignite Mine-cum-Power Project ( 2.1 MTPA Lignite Mine
with linked 250 MW Power Plant)
Hadla Lignite Mine-cum-Power Project (Barsingsar Extension) ( 2.5
MTPA Lignite Mine with linked 250 MW Power Plant)
Jayamkondam Lignite Mine cum Power Project ( 13.5 MTPA Lignite
Mine with linked 1600 MW Power Plant)
Valia Lignite Mine cum Power Project at Gujarat ( 8 MTPA Lignite
Mine with linked 1000 MW Power Plant)
A 15 MTPA Coal Mine under Joint Venture with MCL and a 2000
MW Power Plant in Ib valley in Orissa.
NLCs New Thermal Power Project at Neyveli ( 2 X 500MW ) in lieu
of TPS-I.
Mine III linked with TPS III ( 8 MTPA Lignite Mine and 1000
MW Power Plant) at Neyveli. Coal based power project at Madhya Pradesh (1000 MW Power Plant)
Coal based power project at Jharkand (1000 MW Power Plant)
Coal based power project at Uttar Pradesh (2000 MW Power Plant)
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Fund requirement of the above projects will be met from internal accruals and
borrowings. Upon successful completion of the above projects, NLCs mining
capacity will be increased to 79.70 MTPA, ( both Lignite and Coal ) and power
generation capacity will be raised to 14740 MW.
CHAPTER 2
CONTROL AND INTERLOCKS
2.1 ISOLATORS AND INTERLOCKS
2.1 i INTRODUCTION
The Isolators are OFF LOAD electrical device in the 230 KV and 400 KV
Switchyard. There are 3 different types of isolators available in the switchyard. All
the isolators both bus and line in 230Kv side are of Double break center operated.
All the bus isolators in 400Kv side are of Pantograph type. The line isolators in
400Kv side are of center break type. All the isolators are motor operated. All the
power contactors, switches, fuses, limit switches, aux. contacts, motor with gearassembly etc. are housed in the Motor Operated Mechanism (MOM) box.
2.1 ii ISOLATOR CONTROL
The motor operated isolators can be operated remotely from control room or from
the local MOM box electrically by selecting the local / remote accordingly only
when certain interlocks (conditions) are satisfied.. Normally this switch is set for
remote operation only. In case of failure of remote operation or for test purposes
local operation is done. A fly back control switch is provided in the control panel
for operating the isolators. The green lamp in the control panel will glow indicating
that the isolator is open. A red lamp would indicate the closed condition of the
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2.1 iii MANUAL OPERATION
In addition to electrical operation, manual operation with an operating handle is
also possible. When all the interlock conditions are satisfied if the push button
MPB in the MOM box is pressed the main solenoid coil MSC is energised. The
plunger shaft of the solenoid coil normally rests in the groove of the castle key
interlock shaft (KIMC). On energisation of the solenoid coil the plunger shaft is
lifted up, thus releasing the castle key. The castle key can now be turned in the
anticlockwise direction to release the mechanical interlock latch, which would be
normally act as stopper for the insertion of manual operation handle.
The manual operation handle can now be inserted through the opening provided
for and turned, to close or open the isolator. After the manual operation is carried
out the castle key is to be put back in position and turned in the clockwise direction
restoring the condition needed for remote/local operation by electrically.
2.1 iv ISOLATOR INTERLOCKS
The interlocks are implemented for safe guarding the equipments and for personalsafety. The isolator can be closed / opened electrically, only when certain
interlocks (conditions) are satisfied.
For 230Kv bus isolator 89A i.e. I bus isolator can be opened eclectically
from remote if the following conditions are satisfied.
a. KIMC (Key interlock main coil) key i.e. isolator manual operation
key shall be in the front panel of the MOM box and turned 'ON'.
b. Over load relay shall be in reset condition.
c. II bus isolator (89B) is open.
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d. Breaker (52) is open
e. Local / remote switch is in remote position
f. Transfer bus isolator ( 89D) is open
The I bus isolator (89A) can be closed electrically from remote if the following
conditions are satisfied along with the above mentioned conditions (a to f). (If the
element is being taken in to service from shutdown).
g. Earth switch (E1) is open
h. CVT-A isolator in closed in condition i.e. 230Kv I bus shall be in
charged condition.
If the element is already in service on transfer bus then 89A can be opened if
transfer bus isolator (89D) is in closed condition, bus transfer isolator (89TrA) in
closed condition along with the above mentioned conditions a to e. If the element
is already in service on transfer bus then 89A can be closed if transfer bus isolator
(89D) is in closed condition, bus transfer isolator(89TrA) in closed condition and
the above mentioned conditions a to e and g&h.
2.1 v ISOLATOR OPERATION:
For both the opening and closing operations 3phase AC and 220V DC switches
shall be in ON condition along with fuses. Fuse rating for 220V DC is 2A and for 3
phase AC is 4A. As soon as closing command is given from remote, Bus BarProtection CT switching relay 89AX (In CTMK) will pickup and extend DC
supply to the closing contact in MOM box.
The open indication of 89A will vanish immediately as soon as command is given13
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provided all the above interlocks are satisfied. Close indication is in series with
89A aux. Contact (NO) and 89AX(NO). When aux. contacts have changed while
closing, 89AY relay will pick up (In relay panel).
The open indication will come when the aux. Contacts are changed and 89AX is
reset. The open indication is in series with aux. contact (NC) and 89AX (NC).
When aux. contacts have changed while opening, 89AY relay will reset. This
89AY relay is used for isolator contact multiplication purpose. A typical control
circuit for a 1st bus isolator is shown in fig 1.1.1
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RC
O C
C C
M SC
C C
C C
RC
220V DC SUPPLY
J 23
FS 28
4A
J 5A J 5FS
2A
J 7
K23
KIM C O LR
K529 89BY
89BY K537
K567 52 K569 89D
89D 89TRA
K54989BCX
L R
K49
K51 K551
PBOK55
O C
O N C 89A
89E1K571
89C VTAK531
K53C .C LSO
K59
89AX
K547
K47
89AX
LSC
O CC CK31 K33 K43 K45
89A X-K63
K35
L RK539 K541
PBC
K547
FS
2A
J
8J 6
FS29
4A
89A L251RED
L253
G REEN89A
89A
89A
89AYK573
K575
O N C
89AX
89AX
89A ISOLATOR CONTROL CIRCUIT
+v e -ve
Fig 1.1.1 FIRST BUS ISOLATOR CONTROL CIRCUIT
DIAGRRAM
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2.2 BREAKER CONTROL CIRCUIT
There are two types of breakers available in the 230/400 Kv yard; one is gangoperated and another is individual pole operated. In the gang operated type all the
three poles are controlled by a single operating mechanism. In the individual pole
type, each pole will have its own operating mechanism. At switchyard three
different types of operating mechanisms are available. One is Spring Charging
mechanism, another is Hydraulic mechanism (oil) and the third one is Pneumatic
(air) mechanism.
Each breaker irrespective of the type will have one number Closing coil (CC) and
two numbers of Tripping coils(TC1 & TC2). Since opening of the breaker in case
of a fault in the system is more important as a redundancy two nos. of Trip coils
are provided. Each TC will be monitored for its healthiness by Trip coil
supervision relays (95,195). When the breaker is in open condition two relays will
monitor the TC healthiness via breaker NC aux. Contact. When in service one
relay will monitor the TC healthiness via breaker NO aux. Contact. When there is
any problem in the TC then its circuit supervision relay will sense and give alarm.
These trip coil supervision relays contacts are used in the closing circuit interlock
of the breaker. If any TC is unhealthy then the breaker will not close.
Breaker can be closed from the remote when the following interlocks are satisfied.
1. Both the earth switches E1&E2 are kept opened.
2. All the trip relays 86, including the Bus Bar protection relay 96 are in reset
condition.
3. Trip coil supervision relays are reset.
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4. Local- remote switch in remote condition.
5. All the synchronizing conditions are satisfied.
6. Spring charged or sufficient oil or air pressure availability shall be ok dependingon the type of breaker.
2.2 i LOCAL BREAKER BACKUP PROTECTION
If any protection relay senses the fault and initiates a tripping via trip relay contacts
then the breaker TC1 & TC2 will pickup and breaker will open. If the breaker fails
to open even after receiving tripping signal then the fault will not get cleared and
lead to unwanted damages to other related equipments. To avoid such things one
backup protection for the breaker is available which is called Local Breaker
Backup protection (LBB) .
When the element is in service all the three phases current will be passing thro the
LBB relay. As soon as the trip relay picks up one of its contact will extend DC
supply to the trip coils. Simultaneously one more contact of the trip relay will
extend the DC supply to the LBB relay. As soon as DC supply is extended to the
LBB relay, the LBB relay will pickup and initiates a timer 2/50Z, which starts
counting 200ms. The TC1&TC2 will pickup as soon as DC supply was extended to
them and breaker will open. When the breaker opens the current thro the LBB
relay will become zero and the timer 2/50Z resets. But if the breaker did not open
then the current in that pole will be flowing thro LBB relay and after 200ms time
was lapsed the timer 2/50Z will pickup and initiates a contact in the Bus BarProtection DC circuit which in turn trips all the elements connected that bus where
the faulty breaker was connected. When all the elements connected to the bus
including the Bus coupler opens then the corresponding bus will become dead the
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fault will be cleared. Maintenance personnel can access the breaker, which was not
opened and can start working.
2.3 FEEDERS DISTANCE PROTECTION
Basically these relays operate on the principle of Impedance (ratio V/I)
measurement. Any conductor used in the transmission line will have its own
characteristic impedance the value of which will be given by the manufacturer of
the conductor. When ever a fault occurs in the line the impedance will reduce
depending upon the fault current. A relay, which measures this impedance
continuously, will operate and trip the feeder to clear the fault. Theoretically the
V/I ratio measured will be constant for any particular fault position and will only
vary if the position of the fault with respect to the relay point varies. Thus nearer
the fault to the relay lower would be the ratio V/I and conversely the farther the
fault from the relay higher would be the ratio V/I. Hence this impedance relays are
also called as Distance protection relays.
2.4 BUS BAR PROTECTION (BBP)
2.4 i INTRODUCTION
BBP is provided for bus faults like flashover at the isolators, at the circuit breaker
bushings, CT and PT faults. A large proportion of bus bar faults results from
human error rather than a switchgear components failure. It also covers the failure
of insulators of isolators and breakers during operation and mal-operation of earth
switches.
2.4 ii BBP SYSTEM
The BBP relays should be sensitive so that the bus faults are sensed and cleared
instantaneously to ensure grid stability. In BBP scheme there are three zones viz.
zone-A, zone-B, zone-C covering first bus, second bus and Tr. bus. The BBP
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scheme is based on differential protection principle, which compares the
magnitude and phase of the circulating currents in the respective zones of
protection.
The BBP circuit is the combination of CTs and relays which are used to detect
faults occurring within the bus bar zones and which initiates tripping of all those
circuit breakers connected in that zone so that the concerned bus will become dead
to isolate this faults.
2.4 iii BBP CT CIRCUIT
When BBP operates in any one of the busses, all elements connected to the faultybus including bus coupler trip. If the Transfer bus breaker is in service, it also gets
tripped. BBP will be always selective irrespective of the configuration. Each zone
has got three BBP Differential relays namely 87A, 87B, 87C. All the BBP CTs of
that zone are connected differentially with these relays. Two secondary cores
namely Core4 and Core 5 of the Switchyard CTs (1600A/1A in 230Kv side and
2000A/1A in 400kv side) of each element are used for the BBP. Core-4 is for Mainzone and Core 5 is for Check Zone.
Whenever an element is connected to the 1st bus or 2nd bus or Transfer bus
accordingly CT switching relays 89Ax or 89BX or 89Dx housed in the CT
Marshalling Kiosk of the respective bay in outdoor yard will pickup. CT secondary
of the BBP core 4 will be connected to the Main Zone differential relay circuits
Zone A, Zone B or Zone C through the 89Ax or 89BX or 89DX relay contacts.BBP Core 5 will be directly connected to the Check Zone Differential relay
circuits. This check zone is to ensure that the fault has really occurred in the bus.
For bus coupler Breaker tripping, the BBP core of the B/C CT on the 1st bus side
of the breaker will be connected to Zone-B and the BBP core of the B/C CT on the
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2nd bus side of the breaker will be connected to Zone-A. For the transfer bus main
zone core is connected to zone-A or zone-B through 89TRAx or 89TRBx and core
2 is connected to zone-C.
2.4 iv OPERATION OF BBP
During normal operation secondary current will circulate in the zone and there will
not be any differential current passing thro' differential relay 87. In case of fault
the differential current flow thro' the respective relays which will initiate in case of
open circuit of any one of the CTs or when the unbalance current increases due to
the saturation of the any of the CTs differential current will flow thro' differential
relays which will initiate unnecessary tripping. To avoid mal operation like thisBBP supervisory relays 95A,B,C and CH are provided. These relays are connected
parallel to the differential relay 87. For low differential current flow thro' 87 & 95,
95 relay picks up earlier than 87 relays which will short the differential relay 87
after a time delay. An annunciation Bus Bar Protection Zone A/ B /C Faulty will
come. Immediately the concerned element has to be checked and problem shall be
corrected otherwise till 95 relay is in picked up condition Busbar Protection of thatzone will be out of service. But when actual fault comes the diff.current flow will
be high and 87 picks up faster than 95. The diff. Relay 87 picks up instantaneously
before 95 relay shorts this relay. The connections of the BBP circuits are shown in
the fig.2.4.1 to 2.4.3.
2.4 v BBP ACTUATION SCHEME
Each element has got a BBP relay (96) which will trip the particular element. In
case when the BBP operates 96 relay of all the elements connected to the particular
bus have to energise including B/C. For each zone BBP cut out switch is provided
in the control panel. In case BBP operates in any one of the buses, differential
relays 87CH along with 87A or 87B or 87 C will energise 96 relay of allthe20
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elements connected to that bus including B/C.
In case LBB operates for anyone of the elements 2/50z and 50z will initiate BBP.
87 CH check zone differential relay which get energized from separate CT core to
ensure that really a fault has occurred and BBP should not act for false pick up of
the main zone 87A, 87B, 87C differential relays. If the 87C Check Zone relay is
not available then for any false pick up of the Zone A,B,C differential relays
87A,87B or 87C the BBP will act.
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BUS II
TRANSFER BUS
BUS II
TRANSFER BUS
52
TTB2
A
B
C
ZONE 1 BUS
WIRES
A
B
C
A
B
C
A
B
C
N
N
89A89B
89C
52
TTB2
TTB1
89D
BUS I BUS I
89BX
89DX
89AX
89BX
89DX
89AX
89D
89A89B
TYPICAL
UNIT
TYPICAL
FEEDER
TTB1
ZONE 2 BUS
WIRES
ZONE 3 BUS
WIRES
CHECK ZONE
BUS WIRES
Fig : 2.4.1 BBP ZONE 1,2,3 & CHECK ZONE CT CONNECTION DIAGRAM
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B 1 1
B 3 1
B 5 1
B 8 1
A
B
C
N
Z O N E I
W I R E S
9 5 C A X
9
5
C
A
1 0 - 7 0 V
IN O U T
S D 1 S D 2 S D 3
IN O U TIN O U T
1 0 - 7 0 V 1 0 - 7 0 V
95
C
B
9
5
C
C
S D 4 S D 5S D 6 S D 7 S D 8
S D 9
A
B
C
N
A
B
C
N
B 1 5
B 3 5
B 5 5
B 2 1
B 4 1
B 6 1
B 8 1
9 5 C B X 9 5 C C X
2 5 - 3 2 5 V2 5 - 3 2 5 V
2 5 - 3 2 5 V
ZONEII
WIRES
Z O N E I II
W I R E S
IN O U T
1 0 - 7 0 V
S D 7 S D 8S D 9
A
B
C
N B 8 1
9 5 C X
2 5 - 3 2 5 V
C h e c k Z o n e w i re s
8 7
A A
8 7
A B
8 7
A C
8 7
B A
8 7
B B
8 7
B C
8 7
C A
8 7
C B
8 7
C C
8 7 A
C H
8 7 B
C H8 7 C
C H
B 8 1
9
5
C
H
Fig 2.4.2 BBP DIFFERENTIAL RELAYS
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96
CC
96
CC
96
CC
+ve
TYPICAL
FEEDER
TYPICAL G.T
TYPICAL ICT.
89AX
89BX
89AX
89BX
50Z 2/50ZX
89AX
89BX
50Z 2/50ZX
89TRAX
89TRBX
50Z 2/50Z
2/50Z
89DX
89DX
89DX
80T
TRANSFER BUS
COUPLER
IN
OUT
IN
OUT
IN
OUT
IN
OUT
87AA
87AB
87AC
87BA
87BB
87BC
87CA
87CB
87CC
87CHA
87CHB
87CHC
CHECK
ZoneC
ZoneB
ZoneC
I II B/T
-
Ve
96 96 96
96
AB
96
AB
96
AB
96
ABC
96
C
96C
P3
P3
P5
P7
P9
P11
P13
P15
P1
1
P1
3
P1
5
P1
P296
B
C
A
96
B
C
A
96
B
C
A
50Z
2/50Z
2/50Z
96
BC
B
96
BC
B
96
BC
B
96 96 96
97
C
50Z
96X
96 96 96
Fig 2.4.3 BBP DC CIRCUIT24
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CHAPTER 3
CABLE FAULT
CABLE
A cable is two or more wires running side by side and bonded, twisted or
braided together to form a single assembly. In mechanics cables, otherwise
known as wire ropes, are used for lifting, hauling and towing or conveying force
through tension. In electrical engineering cables used to carry electric currents.
An optical cable contains one or more optical fibers in a protective jacket that
supports the fibers. For power transmission at distances greater than a few
kilometres electric cables are used.In the 19th century and early 20th century,
electrical cable was often insulated using cloth, rubber and paper. Plastic
materials are generally used today, except for high reliability power cables.
MULTI CORE CABLE
A multi core cable is a generic term for an electrical cable that has multiple
cores. The term is normally only used in relation to a cable that has more cores
than commonly encountered. For example, a four core mains cable is never
referred to as multi core, but a cable comprising fourcoaxial cables in a single
sheath would be considered a multi core.
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TYPES OF CABLES
There are three types of cables such as.
1- Twisted pair cable
2- Coaxial cable
3- Fiber optic cable
Twisted-Pair Cable
A twisted pair cable consists of two copper conductors, each one with its own
plastic insulation and twisted together. One wire carries the signal and other isused as ground reference. The advantage of twisting is that both wires are
equally affected by external influences. So the unwanted signals are canceled
out as the receiver calculates the difference between signals in two wires.
This cable is of two types such as.
1- UTP (unshielded twisted pair)
2- STP (shielded twisted pair)
STP cable has one extra metal shield covering the insulated twisted pair
conductors. But this is absent in UTP cables. The most common UTP connector
is RJ45.
The unshielded twisted pair cable is classified into seven categories based on
cable quality. Category 1 of cables is used in telephone lines with data ratearound 0.1 Mbps. Whereas Category 5 used in LANs having 100 Mbps data
rate.
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Performance of twisted-pair cable is measured by comparing attenuation versus
frequency. Attenuation increases with frequency above 100 kHz.
These cables are used in telephone lines to provide voice and data channels.
DSL lines and Local area networks also use twisted pair cables.
Coaxial Cable
Coaxial cable (coax) carries high frequency signals than twisted-pair cables.
Coax has a central core conductor of solid wire enclosed in an insulator, which
is covered by an outer conductor of metal foil. This outer conductor completes
the circuit. Outer conductor is also enclosed in an insulator, and the whole cable
is protected by a plastic cover.
These cables are categorized by RG (radio government) ratings. RG-59 used for
Cable TV, RG-58 for thin Ethernet and RG-11 for thick Ethernet. The connector
used in these cables is called BNC connector; it is used to connect the end of the
cable to a device.
Though the coaxial cable has higher bandwidth, but its attenuation is much
higher compare to twisted-pair cables. It is widely used in digital telephone
networks where a single cable can carry data up to 600 Mbps. Cable TV
networks use RG-59 coaxial cable. Traditional Ethernet LANs also use this
cable.
Fiber-Optic Cable
A fiber optic cable transmits signals in the form of light. Optical fiber use
reflection to guide light through a channel. It consists of two main parts: core
and cladding.
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Core is denser compare to cladding and is made up of plastic or glass. Cladding
acts as a protective cover to core. The difference in density of core and cladding
is such that a beam of light moving through the core is reflected off the
cladding, instead of being refracted into it.
Two modes of propagation of light are possible in optical fiber such as:
multimode and single mode. Multimode fiber allows multiple beams from a
light source move through the core. In multimode step-index fiber, the core
density remains constant from the center to the edges. But in multimode graded-
index fiber, core density gradually decreases from the center of the core to its
edge. Graded-index fiber creates less distortion in the signal compare to step-
index.
There are two types of connectors for fiber optic cables. The SC connector is
used for cable TV, and ST connector used for connecting cable to networking
devices. Attenuation in fiber optic cable is very low compare to other two types
of cable. It provides very high bandwidth and immunity to electromagnetic
interference. Light weight and greater immunity to tapping makes it more
preferable cable.
Fiber optic cable is often used in backbone networks because of its wide
bandwidth and cost effectiveness. Local area networks such as 100Base-FX
network and 100Base-X use this cable. Also it is used by cable TV companies.
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CABLE FAULT
Cable faults are diverse in nature and exhibit differing characteristics. It is
possible to select a method of location according to the characteristics of the
fault; this necessitates having the various different types of instruments from
which the appropriate one has to be chosen. In recent years it has however
become a practice to convert all faults as far as possible into a type which could
be located using one technique; this is done by providing fault burning
equipment in order to convert as far as possible all faults into stable low
resistances.
CABLE FAULT LOCATOR
As the cable used is lengthy (for eg.,500m), it is very difficult to find affected
cable by manual process. So we are using cable fault locator method to locate
the fault in the cable.The cable fault locator method involves following steps.
The steps necessary for determining fault locations can be sub-
divided into five main catagories.
1. Fault classification identifying the type of fault
2. Pre-location determining the distance to the fault
3. Route tracing determining the route of the cable at the site
4. Pinpointing determining the exact position of the cable the site
5. Cable identification determining the faulty cable amongst several cables
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For carrying out the above process, there are various methods, which
are as follows.
Insulation test, measuring the resistance of a fault
Testing
DC test (determining the flash-over voltage)
Sheath fault test
VLF test (determining the flash-over voltage)
Pre-location
Teleflex measurements (pulse reflection and TDR measurements)
ARM (Arc Reflection Method) ARM Plus (Arc Reflection Method Plus)
ARM power burning
Decay Plus (Arc Reflection Method)
Decay (travelling wave method, oscillation method)
Current catching (ICE)
Three-phase current catching (ICE) ICE Plus (low-voltage networks only)
High-voltage bridge method (pre-locating sheath faults)
Voltage drop method (pre-locating sheath faults)
Fault conversion
Burning
Performance burning
Route tracing
Line location
Line routing
Pinpointing30
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Audio frequency generator (twist field method, minimum turbidity
method)
Shock discharges (acoustic field method, acoustic pinpointing)
Pinpointing sheath faultCable and phase identification
Phase identification when earthed
Phase identification and phase determination on live systems
CHAPTER 4
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CABLE FAULT LOCATOR
Cable faults are diverse in nature and exhibits different characteristics such as
underground cable fault, overhead cable fault etc., The cable length is very
length( for eg., 500m). So manual process of locating fault in cable is tedious work
and takes much time. Its very difficult to locate the fault in cables especially in
multi core cables. Its quite tedious job to detect the affected cable in multi core
cables.
To avoid such problems, the cable fault locator is used to find the fault in the
particular cable. In this method, at one end of the cable the transmitter part is fixed
and at the other end receiver part is fixed. The data is transmitted from the
transmitter to the receiver. If the data end in the transmitter is not received in the
receiver, then that particular cable is affected. These processes is done by the
microcontroller. The microcontroller is programmed with C language.
Data transmission is the key process in this method. In the receiver side, to show
the data which is received from the transmitter LCD display is used. The datatransmission is discussed briefly as follows.,
Data transmission
Data transmission, digital transmission or digital communications is the physical
transfer of data (a digitalbit stream) over a point-to-point or point-to-multipoint
transmission medium. Examples of such media are copper wires, optical fibers,
wireless communication media, and storage media. The data is often represented as
an electro-magnetic signal, such as an electrical voltage signal, a radiowave or
microwave signal or an infra-red signal.
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While analog communications is the transfer of continuously varying information
signal, digital communications is the transfer of discrete messages. The messages
are either represented by a sequence of pulses by means of a line code (baseband
transmission), or by a limited set of continuously varying wave forms (passbandtransmission), using a digital modulation method. According to the most common
definition of digital signal, both baseband and passband signals representing bit-
streams are considered as digital transmission, while an alternative definition only
considers the baseband signal as digital, and the passband transmission as a form
ofdigital-to-analog conversion.
Data transmitted may be digital messages originating from a data source, for
example a computer or a keyboard. It may also be an analog signal such as a phone
call or a video signal, digitized into a bit-stream for example using pulse-code
modulation (PCM) or more advanced source coding (data compression) schemes.
This source coding and decoding is carried out by codec equipment.
Types of data transmission
Baseband or passband transmission
The physically transmitted signal may be one of the following:
A baseband signal ("digital-over-digital" transmission): A sequence of electrical
pulses or light pulses produced by means of a line coding scheme such as
Manchester coding. This is typically used in serial cables, wired local area
networks such as Ethernet, and in optical fiber communication. It results in apulse
amplitude modulated signal, also known as apulse train.
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A passband signal ("digital-over-analog" transmission): A modulated sine wave
signal representing a digital bit-stream. Note that this is in some textbooks
considered as analog transmission, but in most books as digital transmission. The
signal is produced by means of a digital modulation method such as PSK, QAM orFSK. The modulation and demodulation is carried out bymodem equipment.
This is used in wireless communication, and over telephone network local-loop
and cable-TV networks.
Serial and parallel transmission
In telecommunications, serial transmission is the sequential transmission of
signal elements of a group representing a character or other entity of data.
Digital serial transmissions are bits sent over a single wire, frequency or optical
path sequentially. Because it requires less signal processing and less chances for
error than parallel transmission, the transfer rate of each individual path may be
faster. This can be used over longer distances as a check digit orparity bit can
be sent along it easily.
In telecommunications, parallel transmission is the simultaneous transmission
of the signal elements of a character or other entity of data. In digital
communications, parallel transmission is the simultaneous transmission of
related signal elements over two or more separate paths. Multiple electrical
wires are used which can transmit multiple bits simultaneously, which allows
for higher data transfer rates than can be achieved with serial transmission. This
method is used internally within the computer, for example the internal buses,
and sometimes externally for such things as printers,
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The major issue with this is "skewing" because the wires in parallel data
transmission have slightly different properties (not intentionally) so some bits
may arrive before others, which may corrupt the message. A parity bit can help
to reduce this. However, electrical wire parallel data transmission is thereforeless reliable for long distances because corrupt transmissions are far more
likely.
Asynchronous and synchronous data transmission
Asynchronous transmission uses start and stop bits to signify the beginning bit
ASCII character would actually be transmitted using 10 bits e.g.: A "01000001" would become "1 0100 0001 0". The extra one (or zero depending on
parity bit) at the start and end of the transmission tells the receiver first that a
character is coming and secondly that the character has ended. This method of
transmission is used when data are sent intermittently as opposed to in a solid
stream. In the previous example the start and stop bits are in bold. The start and
stop bits must be of opposite polarity. This allows the receiver to recognize
when the second packet of information is being sent.
Synchronous transmission uses no start and stop bits but instead synchronizes
transmission speeds at both the receiving and sending end of the transmission
using clock signals built into each component. A continual stream of data is
then sent between the two nodes. Due to there being no start and stop bits the
data transfer rate is quicker although more errors will occur, as the clocks willeventually get out of sync, and the receiving device would have the wrong time
that had been agreed in protocol (computing) for sending/receiving data, so
somebytes could become corrupted (by losingbits).
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Ways to get around this problem include re-synchronization of the clocks and
use ofcheck digits to ensure thebyte is correctly interpreted and received.
CIRCUIT DIAGRAM
CABLE CHECKING-TRANSMITTER:
+ 5 V
1 8
9
1 6
+ 5 v
9
P
I
N
"
D
"
T
Y
P
E
3
6
1
2
3
9
3 7
- +
T 1
4 0 3 1
1 0 M F D+ 5 v
3 5
2 3 0 V A C
3 3
1 9
3 2
5
2 3
7
41 2
2 0
2
2
3 83 9
3 4
1 0 K
1 0 M F D / 2 5
1 31 4
A
T
8
9
C
5
1
6
1 7
+ 5 v
C
1
2 3 4 5 6 7 8 9
4
1
2
V
A
C
+ 5 v
2 2
3
7 8 0 5
7
7
5
0
m
A
1
1
1 1
3 6
5
+ 1 2 V
1 0
8
1 5
1 2 M H z
D 2
L E D
2 2 0 0 M F D / 2 5 V
2 1
8
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CABLE CHECKING-RECEIVER:
T 1
1 2
2 2
3 5
2 3
1 2
1 2 M H z
1 6
6
9
8
4
3 3
2
1 37
12V
AC
2 0
1 0 M F D / 2 5 V
4
21 0
3
9
1 1
AT
89C51
3 9
+ 5 v
7
8
4
3 6
1 5
3
7
1 3
+ 5 v
1 8
3 8
1 0
9
7 8 0 5
1
+ 5 V
5
1 5
1 4
9
PIN
"D"TYPE
3 4
+ 1 2 V
2 2 0 0 M F D / 2 5 V
LCD(2X16)
2 3 0 V A C
2 1
4 0 3 1
1 0 K
65
- +
C
1
2 3 4 5 6 7 8 9
5
+ 5 V
R 3
R E S I S T O R
6
+ 5 v
1
4 k 7 s i p r e s i s t o r
3
+ 5 v
1 0 K
3 2
4 k 7 s i p r e s i s t o r
C
1
2 3 4 5 6 7 8 9
3 7
1 7
11 1
2C
1
2 3 4 5 6 7 8 9
+ 5 v
C
1
2 3 4 5 6 7 8 9
1 4
8
750mA
1 9
1 6
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CHAPTER-5
MICROCONTROLLER
INTRODUCTION TO MICROCONTROLLER
SERIES:89SXX Family
TECHNOLOGY:CMOS
FEATURES OF 89SXX FAMILY
Compatible with MCS-51 Products
4 Kbytes of In-System Reprogrammable Flash Memory Endurance: 1,000
Write/Erase Cycles
Fully Static Operation: 0 Hz to 24 MHz
Three-Level Program Memory Lock
128 x 8-Bit Internal RAM
32 Programmable I/O Lines
Two 16-Bit Timer/Counters
Six Interrupt Sources
Programmable Serial Channel
Low Power Idle and Power Down Modes
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INTRODUCTION TO AT89S52
The AT89C51 is a low-power, high-performance CMOS 8-bit microcomputer with
4Kbytes of Flash Programmable and Erasable Read Only Memory (PEROM). The
device is manufactured using Atmels high density nonvolatile memory technology
and is compatible with the industry standard MCS-51 instruction set and pinout.
The on-chip Flash allows the program memory to be reprogrammed in-system or
by a conventional nonvolatile memory programmer. By combining a versatile 8-bit
CPU with Flash on a monolithic chip, the Atmel AT89C51 is a powerful
microcomputer which provides a highly flexible and cost effective solution to
many embedded control applications.
The AT89C51 provides the following standard features: 4 Kbytes of Flash, 128
bytes of RAM, 32 I/O lines, two 16-bit timer/counters, a five vector two-levelinterrupt architecture, a full duplex serial port, on-chip oscillator and clock
circuitry. In addition, the AT89C51 is designed with static logic for operation
down to zero frequency and supports two software selectable power saving modes.
The Idle Mode stops the CPU while allowing the RAM, timer/counters, serial port
and interrupt system to continue functioning. The Power Down Mode saves the
RAM contents but freezes the oscillator disabling all other chip functions until the
next hardware reset.
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PIN DIAGRAM
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AT89S51-Pin Diagram
PIN DESCRIPTIONS
PORTS OF AT89S51
The various ports of AT89S51 are as follows:
VCC-Supply Voltage
GND-Ground
Port 0
Port 0 is an 8-bit open drain bidirectional I/O port. As an output port each pin can
sink eight TTL inputs. When 1s are written to port 0 pins, the pins can be used as
high-impedance inputs. Port 0 may also be configured to be the multiplexed
loworder address/data bus during accesses to external program and data memory.
In this mode P0 has internal pullups. Port 0 also receives the code bytes during
Flash programming, and outputs the code bytes during program verification.
External pullups are required during program verification.
Port 1
Port 1 is an 8-bit bidirectional I/O port with internal pullups. The Port 1 output
buffers can sink/source four TTL inputs. When 1s are written to Port 1 pins they
are pulled high by the internal pullups and can be used as inputs. As inputs,
Port 1 pins that are externally being pulled low will source current (IIL) because ofthe internal pullups. Port 1 also receives the low-order address bytes during Flash
programming and program verification.
Port 2
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Port 2 is an 8-bit bidirectional I/O port with internal pullups. The Port 2 output
buffers can sink/source four TTL inputs. When 1s are written to Port 2 pins they
are pulled high by the internal pullups and can be used as inputs.
As inputs, Port 2 pins that are externally being pulled low will source current (IIL)
because of the internal pullups. Port 2 emits the high-order address byte during
fetches from external program memory and during accesses to external data
memory that use 16-bit addresses (MOVX@ DPTR). In this application it uses
strong internal pull-ups when emitting 1s. During accesses to external data
memory that use 8-bit addresses (MOVX @ RI), Port 2 emits the contents of the
P2 Special Function Register. Port 2 also receives the high-order address bits and
some control signals during Flash programming and verification.
Port 3
Port 3 is an 8-bit bidirectional I/O port with internal pullups. The Port 3 output
buffers can sink/source four TTL inputs. When 1s are written to Port 3 pins they
are pulled high by the internal pullups and can be used as inputs. As inputs,
Port 3 pins that are externally being pulled low will source current (IIL) because of
the pullups. Port 3 also serves the functions of various special features of the
AT89C51 as listed below:
AT89S51 Port3-Description
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RST
Reset input. A high on this pin for two machine cycles while the oscillator is
running resets the device.
ALE/PROG
Address Latch Enable output pulse for latching the low byte of the address during
accesses to external memory. This pin is also the program pulse input (PROG)
during Flash programming.
In normal operation ALE is emitted at a constant rate of 1/6 the oscillator
frequency, and may be used for external timing or clocking purposes. Note,
however, that one ALE pulse is skipped during each access to external Data
Memory. If desired, ALE operation can be disabled by setting bit 0 of SFR
location 8EH. With the bit set, ALE is active only during a MOVX or MOVC
instruction. Otherwise, the pin is weakly pulled high. Setting the ALE-disable bit
has no effect if the microcrontroller is in external execution mode.
PSEN
Program Store Enable is the read strobe to external program memory. When the
AT89C51 is executing code from external program memory, PSEN is activated
twice each machine cycle, except that two PSEN activations are skipped during
each access to external data memory.EA/VPP
External Access Enable. EA must be strapped to GND in order to enable the device
to fetch code from external program memory locations starting at 0000H up to
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FFFFH. Note, however, that if lock bit 1 is programmed, EA will be internally
latched on reset. EA should be strapped to VCC for internal program executions.
This pin also receives the 12-volt programming enable voltage (VPP) during Flash
programming, for parts that require 12-volt VPP.
XTAL1
Input to the inverting oscillator amplifier and input to the internal clock operating
circuit.
XTAL2
Output from the inverting oscillator amplifier.
OSCILLATOR CHARACTERISTICS
XTAL1 and XTAL2 are the input and output, respectively, of an inverting
amplifier which can be configured for use as an on-chip oscillator, as shown in
following figure.
AT89S51 Oscillator Connection.
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Either a quartz crystal or ceramic resonator may be used. To drive the device from
an external clock source, XTAL2 should be left unconnected while XTAL1 is
driven as shown in Figure .
AT89S52 External Clock Driven Configuration.
There are no requirements on the duty cycle of the external clock signal, since
the input to the internal clocking circuitry is through a divide-by-two flip-flop, but
minimum and maximum voltage high and low time specifications must be
observed.
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IDLE MODE
In idle mode, the CPU puts itself to sleep while all the onchip peripherals remain
active. The mode is invoked by software. The content of the on-chip RAM and all
the special functions registers remain unchanged during this ware inhibits access to
internal RAM in this event, but access to the port pins is not inhibited. To eliminate
the possibility of an unexpected write to a port pin when Idle is terminated by
reset, the instruction following the one that invokes Idle should not be one that
writes to a port pin or to external memory.
POWER DOWN MODE
In the power down mode the oscillator is stopped, and the instruction that invokes
power down is the last instruction executed. The on-chip RAM and Special
Function Registers retain their values until the power down mode is terminated.
The only exit from power down is a hardware reset. Reset redefines the SFRs but
does not change the onchip RAM. The reset should not be activated before VCC is
restored to its normal operating level and must be held active long enough to allow
the oscillator to restart and stabilize.
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MICRO CONTROLLER BLOCK DIAGRAM
The general block diagram of Microcontroller ATMEL AT89S51 is shown
below..
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CHAPTER 6
HARDWARE IMPLEMENTATION
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POWER SUPPLY
The power supply for the various units of the circuits is given by the power supply
module. Power supply circuit converts the normal available 230v AC into required
5v,12v, variable voltages. This module consists of step down transformer, which
step down the available 230v AC into 9v,15v,25v AC supply. Then this low
voltage is converted into DC current by the Diode Bridge Rectifier. The value of
the diode used in this bridge is 1N4007. The Bridge Rectifier Circuit is formed
with four silicon power diodes of 1A current rating. Then there is Filter circuit for
filtering out the ripple voltages which present in the output of the Diode Bridge
Rectifier. A 230v/12v transformer with current rating of 1A is used. An electrolyticcapacitor C1 of 2200 MFD/25v rating is provided at the output of the rectifier
circuit as filter 10 MFD/25v capacitor are provided in the circuit to bypass the high
frequency components of the rectified voltage.
Then the filtered output is regulated by the Voltage Regulator. For the required
output voltage, the voltage regulator is used. Voltage Regulated IC is 7805 for 5v
supply, IC7812 for 12v supply, LM317 for variable voltage. All the regulated
power supply circuits are designed to deliver maximum current of 500mA.
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Circuit diagram of +5v power supply
Circuit diagram of +12v power supply
PIN DIAGRAM
General Description
The LM78XX series of three terminal positive regulators are available in the
TO-220 package and with several fixed output voltages, making them useful in a50
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wide range of applications. Each type employs internal current limiting, thermal
shut down and safe operating area protection, making it essentially indestructible.
If adequate heat sinking is provided, they can deliver over 1A output current.
Although designed primarily as fixed voltage regulators, these devices can be usedwith external components to obtain adjustable voltages and currents.
ELECTRICAL CHARACTERISTICS
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LCD INTERFACE
INTRODUCTION
The LCD has 2 rows of alphanumeric characters and 16 characters in each row.Each row includes a rare mounted printed circuit board that includes the drive
circuitry for the display. The module uses a microcontroller to implement
commands.
LCD DESCRIPTION
Vcc, Vss and Vee While Vcc and Vss provide +5v and ground respectively, Vee is
used for controlling LCD contact.
Rs- Resistor select
There are two very important resistors inside LCD. The Rs pin is used for their
selection as follows. If Rs=0, the instruction command code register is selected,
allowing the user to send a command such as clear display, cursor at home. If
Rs=1, the data register is selected allowing the user to send data to be displayed on
the LCD.
R/W- Read/Write
R/W input allows the user to write information to the LCD or read the information
from it. R/W=1 when reading, R/W=0 when writing.
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E-Enable
The enable pin is used by the LCD the latch information presented to its data pins.When data is supplied to data pins, a high to low pulse must be applied to this pin
in order from the LCD to latch in the data presented at the data pins. This pulse
must be a minimum of 450ns wide.
Do-D7
The 8 bit data pins, Do-D7, are used to send information to the LCD or read the
content of the LCDs internal registers, to display the letter and number, we send
ASCII codes for the letters and numbers while making RS=1. There also
instruction command codes that can be send to the LCD to clear the display or
force the cursor to home position or blink the cursor.
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CHAPTER 7
MERITS AND DEMERITS
MERITS
Reduces the risk of faults lost after
Reduces the risk of damage to lines
Reduces the risk of the unknown devices and operator
Reduces the risk of cost
Reliability of the system is high
DEMERITS
Program used for the microcontroller is complex in nature.
Sensitivity of the microcontroller is high
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CONCLUSION
In our project, the fault in multi core cable is effectively detected by the automatic
process using microcontroller programmed with C language, which is used both in
transmitter and receiver. So the microcontroller detect the data transmission and
find out the cable which is affected. Hence the process is more easier, reliable and
simple. Finally we conclude that cable fault can be easily located by the cable fault
locator method using microcontroller.
FUTURE ASSESMENT
Now we are using wires in cable fault locator, in future we can use wireless system
to detect fault in multi core cables. By using wireless system, we can locate the
fault by placing the cable fault locator near the cables.
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APPENDICES I
;CABLE HEALTH CHECKING-TRANSMITTER
;-----------
;p0.0-
;p2.0- led output
;P3.0- data output
;P3.1-data output
;30h=00,
;39=
;r0 r1 int counter[28]
;r5 dly counter
org 0000h
nop
ajmp begin
org 000bh
ljmp intorg 0050h
begin: mov sp,#60h
mov tcon,#00h
mov ie,#00h
mov p2,#00h
mov p3,#00h
mov 30h,#00h
mov 31h,#00h
setb p1.1
setb p1.0
setb p1.2setb p1.3
setb p1.4
setb p1.5
setb p1.6
setb p1.7
mov th0,#06h
mov tmod,#02h
mov psw,#00h
mov r2,#14h
mov r1,#0c8h
mov r5,#0fh
setb tcon.4mov ie,#82h
start: mov p3,#0aah
lcall dlyq
mov p3,#55h
lcall dlyq
ljmp start
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dlyq: push psw ;delay
mov psw,#00hmov r5,#05h
dly2q: mov r6,#30h ;30
dly1q: djnz r6,dly1q ;r5 dly counter
djnz r5,dly2q
pop psw
ret
int: push psw
push accpush dpl
push dph
mov psw,#00h
djnz r2,in1
mov r2,#14h
djnz r1,in1
mov r1,#0c8h
ljmp intnest
in1: ljmp intend
intnest: mov a,30h
cjne a,#00h,int3
mov 30h,#55h
setb p2.0
ljmp intend
int3: mov 30h,#00h
clr p2.0
intend: pop dph
pop dpl
pop acc
pop psw
reti
end
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;CABLE HEALTH CHECKING-RECIVER
;-----------
;p0.0-p0.7 lcd data
;p2.0- Rs,P2.1-R/W,P2.2-E
;P3.0- INPUT
;P3.1;30h=00,
;39=
;r0 r1 int counter[28]
;r5 dly counter
org 0000h
nop
ajmp begin
org 000bh
ljmp int
org 0050hbegin: mov sp,#60h
mov tcon,#00h
mov ie,#00h
mov p2,#00h
mov p3,#00h
mov 30h,#00h
mov 31h,#00h
mov 40h,#20h
mov 41h,#20h
mov 42h,#20h
mov 43h,#20h
mov 44h,#20h ;eeprom addd
mov 45h,#20h
mov 46h,#20h
mov 47h,#20h
mov 48h,#20h
mov th0,#06h
mov tmod,#02h
mov psw,#00h
mov r2,#14h
mov r1,#0c8h
mov r5,#0fh
setb p1.1
setb p1.0
setb p1.2setb p1.3
setb p1.4
setb p1.5
setb p1.6
setb p1.7
setb tcon.4
mov ie,#82h
lcdisp:mov a,#3ch
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acall comd1
lcall dly1
mov a,#3ch
acall comd1
lcall dly1
mov a,#3ch
acall comd1lcall dly1
mov a,#3ch ;8bits,2 rows,5*10 dots
acall command ;strop command to disply
mov a,#0eh ;screen,cursour on
acall command ;strop command to disply
mov a,#06h ;shift cursor right
acall command ;strop command to disply
mov a,#01h ;clear memory and home cursor
acall command ;strop command to disply
star: mov a,#80h
acall commandmov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ; blank
mov p0,#20h
acall comd2
mov a,#81h
acall command
mov p0,#43h
acall comd2
mov p0,#43h
acall comd2 ; C
mov p0,#43h
acall comd2
mov a,#82h
acall command
mov p0,#41h
acall comd2
mov p0,#41h
acall comd2 ;A
mov p0,#41h
acall comd2
mov a,#83h
acall command
mov p0,#42hacall comd2
mov p0,#42h
acall comd2 ; B
mov p0,#42h
acall comd2
mov a,#84h
acall command
mov p0,#4ch
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acall comd2
mov p0,#4ch
acall comd2 ; L
mov p0,#4ch
acall comd2
mov a,#85h
acall commandmov p0,#45h
acall comd2
mov p0,#45h
acall comd2 ;e
mov p0,#45h
acall comd2
mov a,#86h
acall command
mov p0,#20h
acall comd2
mov p0,#20hacall comd2 ; blank
mov p0,#20h
acall comd2
mov a,#87h
acall command
mov p0,#43h
acall comd2
mov p0,#43h
acall comd2 ; C
mov p0,#43h
acall comd2
mov a,#88h
acall command
mov p0,#48h
acall comd2
mov p0,#48h
acall comd2 ; H
mov p0,#46h
acall comd2
mov a,#89h
acall command
mov p0,#45h
acall comd2
mov p0,#45h
acall comd2 ; Emov p0,#45h
acall comd2
mov a,#8Ah
acall command
mov p0,#43h
acall comd2
mov p0,#43h
acall comd2 ;C
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mov p0,#43h
acall comd2
mov a,#8bh
acall command
mov p0,#4bh
acall comd2
mov p0,#4bhacall comd2 ; K
mov p0,#4bh
acall comd2
mov a,#8ch
acall command
mov p0,#49h
acall comd2
mov p0,#49h
acall comd2 ; I
mov p0,#49h
acall comd2mov a,#8dh
acall command
mov p0,#4eh
acall comd2
mov p0,#4eh
acall comd2 ;N
mov p0,#4eh
acall comd2
mov a,#8eh
acall command
mov p0,#47h
acall comd2
mov p0,#47h
acall comd2 ; G
mov p0,#47h
acall comd2
mov a,#8fh
acall command
mov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ; blank
mov p0,#20h
acall comd2
mov a,#0c0h
acall command
mov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ; blank
mov p0,#20h
acall comd2
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mov a,#0c1h
acall command
mov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ; blank
mov p0,#20hacall comd2
mov a,#0c2h
acall command
mov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ; blank
mov p0,#20h
acall comd2
mov a,#0c3h
acall command
mov p0,40hacall comd2
mov p0,40h
acall comd2 ; 40
mov p0,40h
acall comd2
mov a,#0c4h ;mov cursor to space 7,line1
acall command
mov p0,41h
acall comd2
mov p0,41h
acall comd2 ;41
mov p0,41h
acall comd2
mov a,#0c5h
acall command
mov p0,42h
acall comd2
mov p0,42h
acall comd2 ;42
mov p0,42h
acall comd2
mov a,#0c6h
acall command
mov p0,43h
acall comd2
mov p0,43h
acall comd2 ;43
mov p0,43h
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acall comd2
mov a,#0c7h
acall command
mov p0,44h
acall comd2
mov p0,44hacall comd2 ;44
mov p0,44h
acall comd2
mov a,#0c8h
acall command
mov p0,45h
acall comd2
mov p0,45h
acall comd2 ;45
mov p0,45h
acall comd2
mov a,#0c9hacall command
mov p0,46h
acall comd2
mov p0,46h
acall comd2 ;46
mov p0,46h
acall comd2
mov a,#0cah
acall command
mov p0,47h
acall comd2
mov p0,47h
acall comd2 ;47
mov p0,47h
acall comd2
mov a,#0cbh
acall command
mov p0,48h
acall comd2
mov p0,48h
acall comd2 ;48
mov p0,48h
acall comd2
mov a,#0cch
acall commandmov p0,49h
acall comd2
mov p0,49h
acall comd2 ;49
mov p0,49h
acall comd2
mov a,#0cdh
acall command
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mov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ;blank
mov p0,#20h
acall comd2
mov a,#0cehacall command
mov p0,#20h
acall comd2
mov p0,#20h
acall comd2 ;blank
mov p0,#20h
acall comd2
mov a,#0cfh
acall command
mov p0,#20h
acall comd2
mov p0,#20hacall comd2 ;blank
mov p0,#20h
acall comd2
ljmp STAR
command: push acc
acall ready
pop acc
mov p0,a
lcall comd1
ret
comd1: clr p2.0 ;3.3-2.0
clr p2.1 ;3.4-2.1
setb p2.2 ;3.5-2.2
clr p2.2
ret
comd2: setb p2.0
clr p2.1
setb p2.2
clr p2.2
ret
ready:clr p2.0setb p2.1
setb p2.2
mov p0,#0ffh
mov a,p0
clr p2.2
anl a,#80h
cjne a,#00h,ready
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ret
dly: push psw ;delay
mov psw,#00h
mov r6,#02h
dlyx: djnz r6,dlyx
pop pswret
dly1: push psw ;delay
mov psw,#00h
; mov r5,#20h ;
mov r5,#03h
dlyx1: djnz r5,dlyx1
pop psw
ret
dlyq: push psw ;delaymov psw,#00h
mov r5,#05h
dly2q: mov r6,#30h ;30
dly1q: djnz r6,dly1q ;r5 dly counter
djnz r5,dly2q
pop psw
ret
keyread: push psw
push acc
mov p3,#0ffh
mov a,p3
; anl a,#0aah
cjne a,#0aah,krd1
mov 30h,#55h
ljmp krdend
krd1: mov p3,#0ffh
mov a,p3
; anl a,#55h
cjne a,#55h,krd2
mov 30h,#55h
ljmp krdend
krd2:mov 30h,#00h
ljmp krdend
krdend: pop acc
pop psw
ret
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time: push psw
push acc
push dpl
push dph
mov a,30hcjne a,#55h,time1
mov 40h,#20h
mov 41h,#20h
mov 42h,#20h
mov 43h,#20h
mov 44h,#20h
mov 45h,#67h
mov 46h,#6fh
mov 47h,#6fh
mov 48h,#64h
mov 49h,#20h
ljmp tendtime1: mov 40h,#20h
mov 41h,#4eh
mov 42h,#6fh
mov 43h,#74h
mov 44h,#20h
mov 45h,#67h
mov 46h,#6fh
mov 47h,#6fh
mov 48h,#64h
mov 49h,#20h
tend: pop dph
pop dpl
pop acc
pop psw
ret
int: push psw
push acc
push dpl
push dph
mov psw,#00h
djnz r2,in1
mov r2,#14h
djnz r1,in1
mov r1,#32hljmp intnest
in1: ljmp intend
intnest: lcall keyread
; lcall keyread
lcall time
intend: pop dph
pop dpl
pop acc
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Mohammed Ali Mazidi and Janice Gillispe Mazidi rafiquzzaman, the
8051 Microcontroller and Embedded sytems.
REFERENCE WEBSITES
1. www.microcontroller.com
2. www.wikipedia.com
3. www.cablejoints.com
4. www.atmel.com
5. www.google.com
http://www.microcontroller.com/http://www.wikipedia.com/http://www.cablejoints.com/http://www.atmel.com/http://www.google.com/http://www.microcontroller.com/http://www.wikipedia.com/http://www.cablejoints.com/http://www.atmel.com/http://www.google.com/