Post on 07-Aug-2018
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Harnessing
Technology togenerate
Quality Fuel from
polymer waste.
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Sustainable Energy Recovery from Waste
We harness
technology to build
waste plastic & tirepyrolysis plants that
are: Environmentally
Compliant, Safe &Economically Viable
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Pyro = heat. Lysis = break
down.
Pyrolysis is chemical reaction.
This reaction involves
molecular breakdown of larger
molecules into smaller
molecules in presence of heat.
Pyrolysis is also known asthermal cracking, cracking,
thermolysis, depolymerization,
etc.
During pyrolysis plastic and tire
breaks down into smaller
molecules of pyrolysis oil,
pyrolysis gas and carbon black.
What is Pyrolysis Reaction?
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Pyrolysis Reaction
• Long Chain Polymer
– Waste Plastic
– Waste Tyre/rubber
– Crude Oil Sludge
• Short Chain Polymer
– Hydrocarbon Gas
– Pyrolysis oil
– Carbon Black
Heat +
Catalyst
C-50,000 to C-2,00,000 C-1 to C-4 & C-5 to C-23
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What is Pyrolysis oil?
» Pyrolysis oil is a Hydrocarbon liquid manufactured bybreaking plastic and tire molecules
» Used as replacement to diesel in: electric generators,boilers, diesel pumps, furnaces, hot watergenerators, hot air generators, thermic fluid heateretc.
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Waste Plastic/Tire to Fuel Technology
» We have successfully developed
a process & catalyst to
– Produce industrial diesel grade
fuel from waste plastic & tires
– Maximise plant efficiency by:
• reducing reaction from 600OC to
375-425O
C• Reduces reaction time from 90mins
to 15-45mins
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What is Pyrolysis Plant?
This process can be used for effectively energy recovery from municipal solid
waste, waste plastic and tires.
Pyrolysis Plant falls in these categories of projects: Waste to Energy, WasteManagement, Energy Recovery from Waste, Plastic and Tire Pollution Control.
Pyrolysis Plant is waste management industry that converts waste plastic &
tires into Pyrolysis Oil, Carbon & Gas. Pyrolysis oil can be used for generating
electricity.
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Raw Material Options
Waste Tires
Mixed plastic (HDPE, LDPE, PE,PP, PS, ABS, etc)
Municipal Solid Waste sorted
out plastic
Packaging Waste Plastic
Post-Consumer Plastic Waste
Paper Recycling Mill Plastic
waste
Crude Oil Sludge etc.
Both plastic & tire can be used
as raw material
No need for segregation&
cleaning
Tolerance: 5% of dust +
5% moisture
PVC < less than 1%
PET < less than 15%
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Finished Products & Yields
TIRE asRaw Material
Oil
charcoal
Gas
PLASTIC asRaw Material
Oil
charcoal
Gas
5 to 8 %
Carbon Black
70 to 90 %
Pyrolysis Oil30 to 35 %
Carbon Black
40 to 45 %
Pyrolysis Oil
Note: Gas generated is reused in process as source of heat for conducting the reaction. Oil yield is
increased to the amount of non-plastics like dust, impurities, additives etc. in raw material are reduced.
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Pyrolysis Plant Business Economics
• Key Finished Product:
– 7000 to 9000 lit of Oil from10,000kg of plastic –OR-
– 4000 to 5000lit of Oil from10,000kg of tires
•
As on December 2015: – Oil production cost is
approx. US$ 0.3 per lit
– Oil selling cost is approx.US$ 0.51 per lit
• Email us to get detailedfinancial projections
• Investment pays back in 2
to 4 years
Convert waste plastic & tires into
high quality oil used widely inindustrial burners.
This oil can be fired in electricgenerators to produce electricity
at approx US$ 0.12 per unit.
Pl t C it i T P D 3 6 12
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Land, Building
& Power
requirements
Plant Capacity in Tons Per Day: 3 6 12
Plant Capacity in Tons Per Annum: 900 1800 3600
RESOURCES
Raw material Plastic/Tire (kg/day) 3,000 6,000 12,000
Catalyst additive "A" consumption (kg/day)
(Yr 2013 market price is USD 2.2/kg)30 60 120
Catalyst additive "B" consumption (Kg/Day)(Yr 2013 market price is USD 4.5/kg)
3 6 12
NaOH Reagent consumption by off gas cleaning
system (scrubber) (Kg/day)0.5 1 2
Water requirement per day (lit) 200 400 600
Electrical connection (HP) 60 85 120
Personnel: Per 24 Hrs
Plant Head 1 1 1
Unskilled workers 6 8 8
Skilled Operators 3 3 3
Land Area (m2) 600 1000 1800
Built-up Factory Shade Area (m2) 250 500 750
Machinery:
Machinery Approx. Weight (MT) 60 100 200
Machinery Manufacturing time (Months) 3 3 4
Factory Installation time (Months) 1 1.5 1.5
OUTPUT
Pyro oil output with Plastic as raw material (lit/day) 2100 4200 8400
Pyro oil output with Tire as raw material (lit/day) 1350 2700 5400
Carbon black output (Plastic as raw material)
(Kg/day)540 1080 2160
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Charcoal Specifications & Applications
Applications: Charcoal soil enrichment, Solid fuel, Paintindustry, ink industry, filler in plastic recycling, formanufacturing high value products like activated charcoal etc.
Specifications Analysis
MethodCharcoal from
Tyre
Carbon black grades
HAF(N330) SRF(N754)
Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24
DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65
CTAB Surface Area, m2 /g ASTM D-3765 68 74-90 23-39
pH – Value ASTM D-1512 9 7-9 7-10
Heating Loss, % max ASTM D-1509 1.5 2.5 1.5
Ash Content, % max ASTM D-1506 10 0.5 0.5
Average Particle Size, nmMICROSCOPE
ELECTRONIQUE300 mesh
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Prevent Plastic to Fuel Technology
• Operational in Europe + 18locations in India
– 10MT of waste plastic to
6000 to 9000lit oil(Pyrolysis)
– 7000lit of Oil to 1MW/hr
(Power Generation)
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17/35Technology operational at more than 18 locations
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18/35Technology operational at more than 18 locations
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19/35Technology operational at more than 18 locations
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20/35Technology operational at more than 18 locations
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Fully Automated & Skid Mounted
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Patent Pending Technology..
Process and design
patent applied in India &
Europe Technology..
P t C tifi ti
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Pyrocrat Certifications
1) CE Certified 2) ISO certified
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Research &
Development• State of art catalyst lab for
finding right catalyst
combination for the given rawmaterial locally available:
– Higher oil yield & quality
– Lower Carbon yield
• Software used for plant design
– FEMAP with NASTRAN(Simulation)
–
Aspentech (Simulation) – Solid Edge ST6 + ZW Cad
(Design)
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Health Safety Environment & Quality
We give top priority to health and safety
» Airlock feeding
» Low pressure operation (300mmWC)
» Carbon removal by screw (closed system)
» No direct heating or reactor» Certified firing systems
» Scrubbing system – no SPM, Chemical or thermal
emissions exceeding limits
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Ease of operation and maintenance
» Fully automated plant
» Ease of cleaning without
dismantling
» No manual handling of
carbon black
» No heating and cooling
cycles
» Automated firing system
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Customer Care is Our Core Value
» Spare Parts Supply» Catalyst Suggestion for New Type of
Plastic Waste
» Trouble Shooting
» Performance & Efficiency Audit» Supply of Equipment
» Undertake repair of Equipmentmanufactured by Pyrocrat
» Plant/ Equipment Life Extension Services» Recommissioning
» Preventive Maintenance
» Supply of Catalyst as the case may be
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Warranty
– 5 years from the date ofsupply against manufacturingdefect
Staffing – Will supply all necessary
skilled/unskilled workers in
case intimated about 4months in advance
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We use high end engineering software
simulation to design robust machines.
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We use high end engineering software
simulation to design robust machines.
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Superior oil quality through unique catalyst
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Key Advantages of
PyrocratPatented Technology
Leading Pyrolysis Research &
Development since 2007
More than 15 references
Both plastic and tires can beprocessed in same reactor
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Project Guarantees:Guaranteed 100% per annum Production Capacity | Guaranteed 300
working days per Annum | 100% Environmental Compliance + Zero
Industrial Effluent Technology | 1 year warranty of against manufacturing
defects | Back to back manufacturer’s guarantees for critical parts
Investment Protection with Patented Technology:Application # 1727/MUM/2014
Fully Automated with PLC + SCADARemotely accessible | Controlled from Control Room + Pyrocrat Office.
Raw Material Flexibility:Both Tire and Plastic can be processed in same reactor | Can process low
density plastics like carry bags, Paper recycling mill waste plastic, MSW
sorted out Plastic, Packaging material waste etc.
Proven & Efficient for Non-stop operation:Technology Operational across 17 Locations at 100% Efficiency | Standard 1
year spare with supply |
1 in use + 1 standby provision of all pumps
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Certifications:ISO 9001:2008 Certified | CE Certified (Confirmation of European
Standards)
Quality & Transparency with clients:Quality Assurance Plans & Material Test Reports| 3rd Party Inspection
Reports | Online Product Manuals & Technology Improvements
Plug and Play Design:Standardized & Pre-assembled Equipments for timely project completion |
Skid Mounted Designs for Quick Installation & Production
Professionalism:CE Certified & ISO 9001:2008 Certified | 110 Employees including strong
team of more than 50 Project Engineers | Speedy Technology
Developments & Dedicated ‘After Sales Support’ department
Safety 1st:Multiple layers of safety incorporated in plant design & automation |
Unique low pressure pyrolysis technology | Use of top quality of
construction material and makes
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www.pyrolysisplant.com
Google+ Hangouts ID: sales@pyrocrat.com | Skype ID: pyrocratsystems
+91-22-275-990-10 | +91 99306 55477
J-103 & 105, 1st Floor, Tower No. 7, Railway Station Commercial Complex, Sector 1A, C.B.D.
Belapur Navi Mumbai Maharashtra State India PIN: 400 614
If you would like to invest in wasteplastic & tire to oil plants, you are invited
to visit our operational pyrolysis plant.