Post on 12-Mar-2018
Supporting our customers to createsafe working environments
PILINGEQUIPMENT
piling@mgf.ltd.uk
PILING HAMMERSSHEETSSAFETY PRODUCTSANCILLARIES
WHY MGF - THE FACTS• Specialist supplier to the UK Construction Industry since 1981• Nationwide service available from 11 locations• Award winning Safe Systems of Work Guidance• In-house manufacture, transport and engineering
services• Over 360 directly employed skilled staff• Developing, training and investing in civil
engineering careers• Leaders in digital engineering• Dedicated technical sales and after care teams• Innovation at the heart of our operations• Online account management via the MGF Extranet• Products available globally
CONTENTS
0808 2569 364 | mgf.ltd.uk
INTRODUCTION 4
PILING HAMMERS (EMVs) 6
SHEETS 8TRENCH SHEETS (COLD-ROLLED) 9SHEETS PILES (HOT-ROLLED) 10WALER AND TIE BACK SYSTEMS 11
SAFETY PRODUCTS 12EDGESAFE 13SHEET CONNECTOR CLAMP 13LADDERSAFE 14DAVITSAFE (A) 15COUNTER BALANCE DAVIT SYSTEM 16
CASE STUDY 17
ANCILLARIES 18DRIVING CAPS 19DRIVESAFE 20PITCHING SHACKLES 21EXTRACTORS 22PIPE LIFTER 23EXTRACTION CHAINS 24LIFTING CHAINS 26
SUPPORTING OUR CUSTOMERS TO CREATE SAFE WORKING ENVIRONMENTS.
MGF supply a selection of piling products including:
• Piling Hammers (EMVs)• Sheet Piles• Trench Sheets• Safety Products• Ancillaries
With over 35 years of experience, MGF is a privately-owned company whose primary focus is the provision of fully engineered excavation support solutions to the civil engineering, construction, rail and utilities sectors. We combine technical expertise and operational performance to ensure the highest levels of customer service. With a focus on developing and promoting industry best practice in excavation safety we aim to assist our customers in creating safe working environments for their employees.
MGF offer a wide selection of piling equipment, safety products and ancillaries alongside our comprehensive shoring portfolio, which is available throughout the UK and selected global markets.
DESIGN SERVICEMGF provide a comprehensive Temporary Works design service producing over 4,500 designs per year; the Engineering Team comprises of qualified civil, structural and mechancial engineers. As part of the design service MGF provides risk assessments, installation guidelines and technical data in accordance with current Health and Safety legislation and best practice.
CUSTOMER SERVICE AND SUPPORTThe hire and sale of our products is fully supported by our team of qualified engineers, experienced Technical Sales Representatives, hire desk and operational staff. Our Hire Centres provide the focal point for service delivery where our hire desk team will be pleased to receive your enquiry.
DELIVERY CAPABILITIES Our dedicated fleet of vehicles offer a flexible solution to quickly meet our customers delivery needs throughout the UK. We partner with several global shipping companies to ensure we can quickly deliver our products on a global scale.
PILING HAMMERS (EMVs) PILING HAMMERS ARE DESIGNED AS A PILING AND EXTRACTION ATTACHMENT TO BE USED WITH AN EXCAVATOR. THEY CAN BE EASILY ATTACHED TO AN EXCAVATOR DIRECTLY TO THE BOOM OR VIA A QUICK HITCH ADAPTER.
6-7 | MGF PILING EQUIPMENT
EMVs reduce the cohesion of soils through vibrations which effectively fluidises the soil, making it easier and more cost efficient to install trench sheets and sheet piles. The weight of the piling hammer and the applied force are enough to drive the trench sheet/sheet pile to the required depth quickly, quietly and efficiently. The same applies when extracting and the required pulling force is minimized due to the reduced friction.
PILING HAMMERS (EMVs)
0808 2569 364 | mgf.ltd.uk
KEY PRODUCT FEATURES • Extremely low height of the piling hammer
allows driving of long piles• High push/pull forces increase driving
performance• Fitted with a safety circuit• All clamps can be rotated 90° to allow face
working• Simple mounting with three hoses• User-friendly design with one-lever operation• Can be directly attached to the excavator
boom or with a quick hitch adapter with 80mm-100mm pins
PRODUCT SPECIFICATIONS
MS-4 HFB
3744.2
47.5285012080
10012309408.9171
1174742
1175340
MS-U 60MS-A 110
Centrifugal force F (max.) KnEccentric moment M stat (max.) KgmFrequency f (max.) HzSpeed n (max.) rpmPulling force F pull (max.) KnPush down F push (max.) KnPower consumption P (max.) KwTotal weight (incl. clamping device) kgDyn. weight (incl. clamping device) kgAmplitude mmDisplacement Q Motor (max.) I/minLength L mmWidth B mmHeight, incl. clamping device H mmWidth at throat T mmStandard clamping deviceRecommended power pack
Type MS-5 HFBV3
4000 - 545
27001208095
158011308.8162
1349706
1470440
MS-U 60MS-A 112 V
SHEETSOUR NATIONWIDE NETWORK OF DEPOTS PROVIDE A COMPREHENSIVE AND HIGHLY REACTIVE SERVICE FOR THE SUPPLY OF HOT AND COLD ROLLED PILING PRODUCTS.
WE STOCK AN EXTENSIVE RANGE OF HOT ROLLED TRENCH SHEETS AND SHEET PILES INCLUDING ARCELOR MITTAL AND HOESCH, MAKING US THE LARGEST INDEPENDENT STOCKIST IN THE UK.
8-9 | MGF PILING EQUIPMENT
0808 2569 364 | mgf.ltd.uk
TRENCH SHEETSCOLD-ROLLEDCold-rolled products are manufactured in Yorkshire and can be
delivered directly to site from production through our in-house haulage service. MGF stock an extensive range of overlapping and interlocking trench sheets which are available for hire or sale.
KEY SERVICE OFFERINGS• Technical support and design service available• Re-rolling and refurbishment service• Galvanising service• Clutch sealing service
T
T TT T
THHHHHH
FLP L8
Interlocking
Overlapping
ER KKD FKD STD LAP
B B B B B B
PRODUCT SPECIFICATIONS
Standard 235Standard 275
FKD 400/6 KKD 600/6 KKD 600/8 ER 750/8
*L8 *FLP 600/3.5
FLP 600/6
Profile B(mm)
330 330 400 600 600 742
430 600 600
H T Weight Weight Section Modulus Z Moment Capacity(mm) (mm) (kg/m) (kg/m2) (cm3/m) (kNm/m)
35 35 50 78 80 94
38 128130
3.5 3.5 6.0 6.0 8.0 8.0
3.5 3.5 6.0
11.411.4 22.1 37.550.053.6
14.423.138.8
34.434.455.362.583.372.2
33.238.564.6
45.745.798.8
184.0242.0254.0
52.3183.0306.0
7.8 9.3
19.336.848.466.0
9.1 33.561.2
Steel Grade
S235 S275 S275 S275 S275 S355
S235 S275 S275
Over
lapp
ing
Inte
rloc
king
*Sale only
HB
T
S
PRODUCT SPECIFICATIONS
GU 8N (S390GP)GU 13N (S390GP)GU 16N (S390GP)GU 18N (S390GP)GU 21N (S390GP)GU 23N (S390GP)
PU 28-1N (S390GP)PU 32N (S390GP)
Profile B
(mm)
600600600600600600600600
H T S
(mm) (mm) (mm)
312418 430 430450450452452
7.59.0
10.211.211.113.114.219.5
7.17.48.49.09.0
10.09.7
11.0
Weight Weight Momentof Inertia
Elastic Section Modulus
(kg/m) (kg/m2) (cm4/m) (cm3/m)
48.559.972.676.981.990.497.4
114.1
80.999.8
121.0128.2136.5150.762.3
190.2
1201026590359503865046380525106085072320
7701270167018002060233526803200
Plastic Section Modulus(cm3/m)
9351535198821342422273530873687
Class EC3:Part 5
32222222
BS20 / C14 Omega
E22 / C9
MGF CORNER PILES are used for corners and junctions for sheet pile sections and are fully compliant with European and Asian sheet pile interlocks.
10-11 | MGF PILING EQUIPMENT
SHEET PILES HOT-ROLLEDMGF stock an extensive range of interlocking sheet piles which are available for hire or sale.
KEY SERVICE OFFERINGS • Technical support and design service available• Painting, galvanising and clutch sealing service• Range of steel grades, sections and lengths available
to meet strength and driveability requirements
WALER AND TIE BACK SYSTEMS
PRODUCT SPECIFICATIONS
Interlocking L8 Sheet*
Tie Back Waler Rail*
Item Thickness
(mm)
3.5
3.0
Weight SectionModulus
Moment ofInertia
Sectional Area
Steel Grade
(kg/m) (cm3) (cm4) (cm2)
14.6
5.4
22.8
4.3
42.8
8.4
18.5
6.8
S235
S275
Effective WidthPer Sheet
(mm)
430
3888
*Sale only
MGF’s Waler and Tie Back System are ideal as bankside protection for Canals, Rivers and Marinas.
Supplied as a combination of L8 trench sheets, waler rails and tie back rods, the system can be used in
different configurations depending on the site and ground conditions. Sheets and components can be
galvanised on request.
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Did you know we can exporttrench sheet and sheet piles worldwide?
T: 0808 2569 364 E: piling@mgf.ltd.uk
SAFETY PRODUCTSWE OFFER AN EXTENSIVE RANGE OF SAFETY PRODUCTS INCLUDING EQUIPMENT FOR WORKING AT HEIGHT, CONFINED SPACE ENTRY, PERSONAL PROTECTIVE EQUIPMENT AND PIPE AND MANHOLE HANDLING.
12-13 | MGF PILING EQUIPMENT
EDGESAFEKEY PRODUCT FEATURES • Temporary edge protection panels• Complies with BS EN 13374(2013) Class A temporary edge protection systems• Compatible with MGF box systems, steel trench sheets and piles• Lightweight and simple to install by hand• Various panel lengths allow for flexibility• Integrated kick board
PRODUCT SPECIFICATIONS
500 Edgesafe Panel1000 Edgesafe Panel2000 Edgesafe Panel2500 Edgesafe Panel3000 Edgesafe Panel3500 Edgesafe Panel
Description Length(mm)
50010002000250030003500
Weight(kg)
81320253138
0808 2569 364 | mgf.ltd.uk
Designed to be used on all MGFtrench sheets and sheet piles.
SHEET CONNECTOR CLAMPEdgesafe Panel
Sheet Connector Clamp
14-15 | MGF PILING EQUIPMENT
LADDERSAFEKEY PRODUCT FEATURES • Gated pole ladder access platform• Complies with BS EN 13374(2013) Class A temporary edge protection systems• The range is compatible with trench sheets, sheet piles and walers and bracing frames up to 406UC• Interchangeable ladder attachment pole for access from either side • Platform extension to suit braced cofferdams
NEW MINI LADDER SAFE Smaller and lighter than pre-existing Laddersafe units and is suitable for smaller excavations.
*See MGF technical file for specific informationon trench sheet use with laddersafe.
PRODUCT SPECIFICATIONS
Type 1 LaddersafeType 3 LaddersafeMini Laddersafe
Description Weight (kg)
156277100
CompatibleSheets
Trench Sheets*Steel Sheet
All Trench Sheets
CompatibleBracing
AllAll
Walers, manhole brace and 203 UC
DAVITSAFE (A)Our lightweight aluminium davit system is ideal for man-riding operations and fall arrest/retrieval situations in open excavations or pits, where a cantilever
system is required. The davit comes in a modular system which can be broken down for ease of transport and installation. The universal base clamp allows the davit to easily connect to the majority of MGF’s shoring range.
KEY PRODUCT FEATURES • Lightweight aluminium davit system is ideally suited for utility works
• For use with RGA4 fall arrest and RGR7 working winch systems• Compatible with most trench sheets and sheet piles
• 4-piece modular system allowing manual installation• Complies with BS EN 795 Class B• Extendable reach allowing between 0.5m to 0.74m
• The standard range of excavation depth varies from 1m-12m deep
TotalAssembled
(kg)
38
Version
Aluminium
Weight
Davit Clamp(kg)
18
Davit(kg)
8
Davit Arm(kg)
12
Compatible With
KKD & ER trench sheets
PRODUCT SPECIFICATIONS
0808 2569 364 | mgf.ltd.ukDavit covers also available.
16-17 | MGF PILING EQUIPMENT
COUNTER BALANCE DAVIT SYSTEMThe counter balance davit system consists of five individual lightweight components to enable easy transportation and installation. The counter balance davit and RGA4 fall arrest/RGR 7 man riding winches are connected to the free standing base. The anchoring system includes a weight rack that uses counter balance/ballast weights to provide support for a davit arm. No floor penetration is required and the complete system is modular and can be assembled in minutes providing a safe means of man riding, fall arrest and rescue from height. The counter balance davit system is the ideal system for multiple entry points to various confined spaces, or for when a permanent base plate cannot be mounted.
KEY PRODUCT FEATURES • Counter balance davit system is suited for work where connections to a modular system are not available• For use with RGA4 fall arrest and RGR7 man riding winch combinations• Independently adjustable legs for level or unlevel ground• 5 piece modular system allowing manual installation• Complies with BS EN 795 Class B• Extendable reach allowing between 0.5m to 0.74m• 24 x 15kg weights provide 4:1 safety factor• The standard range of excavation depth varies from 1m-12m deep
PRODUCT SPECIFICATIONS
Version Weight
MGF Counter Balance Davit System
Davit
8
(kg)Davit Arm
12
(kg)Base
57
(kg)Total Assembled
77
(kg)
0808 2569 364 | mgf.ltd.uk0808 2569 364 | mgf.ltd.uk
MAIN CLIENT: ENVIRONMENT AGENCY CONTRACTOR/CUSTOMER: VOLKER STEVIN DATE: 2005
As part of a Flood Alleviation Scheme in Hexham, Northumberland, MGF supported Volker Stevin with the installation of a new culvert system where a thrust pit was required to pass underneath an existing heavy goods railway line.
A 3.5m deep cofferdam, 23.0m by 7.5m was required approximately 3.0m away from the railway line. MGF designed a propped cantilever style cofferdam utilising 6.5m long 4A Sheet Piles toed 3.0m into the dense gravel with a frame at 0.5m below ground level.
In order to withstand the high load whilst maintaining a large clear span with minimal deflection, MGF’s Super Tank Brace with 120Te Hydraulic Powerpacks was used.
The excavation was quick and easy to install as the sequence was un-complicated with no need for re-location of struts. The high bending capacity of Super Tank Brace meant that the clear opening required was easily achieved and only a single frame was required to withstand the loadings. Movement of the nearby railway was monitored closely throughout the excavation and defections were kept within allowable limits.
CASE STUDY
18-19 | MGF PILING EQUIPMENT
ANCILLARIESWE OFFER A WIDE RANGE OF ANCILLARIES TO SUPPORT ALL YOUR EXCAVATION SAFETY NEEDS INCLUDING ITEMS FOR TRENCH SHEETS/ SHEET PILES, HYDRAULIC SYSTEMS AND CHAINS.
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DRIVING CAPSKEY PRODUCT FEATURES Improved driveability • Reduces end damage to sheets / piles
PRODUCT SPECIFICATIONS
Standard Driving Cap
FKD 400/6 Driving Cap
KKD 600/6 & 600/8 Driving Cap
FLP 600/3.5 & 600/6 Driving Cap
L8 Driving Cap
Sheet Pile Driving Cap
Description / Trench Sheet Weight(kg)
10
14
19
19
19
43
Request a copy of our shoring brochure for amore comprehensive list of shoring products.
T: 0808 2569 364 E: piling@mgf.ltd.uk
20-21 | MGF PILING EQUIPMENT
DRIVESAFEThe Drivesafe units attaches to an excavator quick hitch mechanism and are used to drive sheets into the ground using the push and dig installation method. This product is an alternative to using traditional pile caps. The Drivesafe unit pushes the sheets into the ground using a slow, steady and controlled push.
KEY PRODUCT FEATURES • Reduces the need for working at height• Reduces damage to sheets and quick hitches over
traditional push and dig methods• Speeds up the push and dig sheet installation procedure• Available in 2 versions – 65mm + 80mm pin
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KEY PRODUCT FEATURES • Designed for safe pitching of steel trench sheets
and piles• Range of shackles to suit MGF sheets and piles
• Fitted with certified D shackles for attachment to appropriate lifting chains
• Secondary safety ring and rope to prevent unintended release of sheet
Please note this is not to be used for extracting sheets
PITCHINGSHACKLESQUICK RELEASE
Safe WorkingLoad
(kg)
2000
3000
6000
Description
2t Pitching Shackle
3t Pitching Shackle
6t Pitching Shackle
Jaw Dimensions
Width(mm)
20
20
20
Compatible With
Standard / L8
FKD
KKD / ER / FLP / Steel Piles
PRODUCT SPECIFICATIONS
Depth(mm)
220
220
220
Weight
(kg)
22
24
26
PinDiameter
(mm)
20
30
35
EXTRACTORSKEY PRODUCT FEATURES • Designed for the safe extraction of trench sheets and sheet piles• Range of extractors to suit duty• Fitted with certified D shackles for attachment to appropriate
lifting chain• Secondary safety clip to prevent unintended release of sheet
Please note this is not to be used for pitching of sheets
Safe WorkingLoad
(kg)
2000
6000
Description
2t Extractor
6t Extractor
Jaw Dimensions
Width(mm)
20
20
Compatible With
Standard / L8 / FKD
KKD / ER / FLP / Steel Piles
PRODUCT SPECIFICATIONS
Depth(mm)
220
220
Weight
(kg)
23
27
PinDiameter
(mm)
20
38
22-23 | MGF PILING EQUIPMENT
0808 2569 364 | mgf.ltd.uk
PIPE LIFTER The Pipe Lifter is a high capacity excavator quick hitch attachment for the safe and rapid handling and laying of concrete pipes.
KEY PRODUCT FEATURES • Suitable for concrete pipes in range from 300mm to 1200mm nominal diameter• 30° tilt for guiding pipes into position• Avoids need to access wagon bed during unloading• Avoids need for operatives in the trench during pipe installation
COMPATIBLE WITH • Geith Quick Coupler: QC65H, QH65M, QC80H, QH80M (H)(M),
QH100 (H)(M)• Miller Quick Hitch: Range 4,5,6,7,8 and 9• Hill TEFRA Quick Coupler: Size Class 13t, 16t, 21t, 25t, 30t and 35t• Other hitch types available on request
PRODUCT SPECIFICATIONS
Safe Working Load (kg)Pipe Nominal Diameter (mm)
Max Pipe Length (mm)Pipelifter Weight (kg)
Height (mm)Length (mm)
Pipe Lifter
3700300 - 1200
2500680
16001530
24-25 | MGF PILING EQUIPMENT
EXTRACTION CHAINSKEY PRODUCT FEATURES • For extracting or releasing MGF products within confines of
the excavation• Inspected and certified in accordance with LOLER
Please note these chains are not to be used for general lifting
PRODUCT SPECIFICATIONS
Standard DutyHeavy Duty
Description Load Capacity (t)
12.519.0
Length(m)
0.80.8
Weight(kg)
2630
Standard Duty Extraction Chain
Heavy Duty Extraction Chain
Request a copy of our safety brochure for amore comprehensive list of safety products.
T: 0808 2569 364 E: piling@mgf.ltd.uk
MGF CAN ALSO SUPPLYA RANGE OF EXCAVATION SAFETY PRODUCTS, INCLUDING:Request a copy of our shoring brochure for a more comprehensive list of shoring products.
T: 0808 2569 364 E: piling@mgf.ltd.uk
TRENCH BOXESMANHOLE BOXES
DRAG BOXES
26-27 | MGF PILING EQUIPMENT
LIFTING CHAINS
KEY PRODUCT FEATURES • Range of single, 2-leg and 4-leg lifting chains• Inspected and certified in accordance with LOLER• Load capacities from 5.0 to 10.0 tonnes• Leg lengths from 2.5m to 5.0m• Bespoke chains made to order
Please note these are not to be used for extracting or snatching
Lifting chains are a range of single, 2-leg and 4-leg lifting chains available in various capacities and lengths and are inclusive of safety hooks and catches.
PRODUCT SPECIFICATIONS
Standard Duty 2– Leg Chain
Standard Duty 4– Leg Chain
Long Leg StandardDuty 4 – Leg Chain
Heavy Duty 2– Leg Chain
Single Leg Swivel Chain
Description Safe WorkingLoad
(t)
6.3
6.7
6.7
10
5.3
Length
(m)
2.5
2.5
5.0
5.0
0.8
Weight
(kg)
21
32
60
39
11
Includes Shortening
Clutches
–
–
Yes
Yes
-
Head OfficeGrant House, Lockett Road,Ashton in Makerfield, Wigan,WN4 8DET: 01942 402 700
Engineering CentreFoundation House, Wallwork Road, Astley, Manchester, M29 7JST: 01942 402 704
East Anglia O’Brien Industrial Estate, Shepherds Grove, Bury St Edmunds, Suffolk, IP31 2ART: 01359 252 204
ExeterUnit 58, Greendale Business Park,Woodbury Salterton, Exeter,EX5 1EWT: 01395 233 194
London City Ray Lamb Way, Manor Road,Erith, Kent, DA8 2LBT: 01322 344 520
London North Units 21 & 22 Airfield Ind Est, Cheddington Lane, Long Marston, Tring, Hertfordshire, HP23 4QRT: 01296 663 250
Midlands Redbrook Lane, Brereton,Rugeley, Staffordshire, WS15 1QUT: 01889 574 777
North East Thistle Road, Littleburn Ind Est, Langley Moor, County Durham,DH7 8HJT: 01913 782 100
North West Wallwork Road, Astley,Manchester, M29 7JTT: 01942 896 282
South West Severn Road, Chittening, Avonmouth, Bristol, BS11 0YLT: 01179 820 706
Yorkshire Allerton Bywater Business Park,Newton Lane, Castleford, WF10 2ALT: 01977 521 930
Export products available worldwide
For all general enquiries email piling@mgf.ltd.uk
AUDITED
UVDB
Supporting our customers to create safe working environments
Our Branch NetworkBristol | Castleford | County Durham | East Anglia | ExeterLondon City | London North | Manchester | Midlands | Wigan
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