Post on 18-Dec-2021
© P
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PICKERT & PARTNER
PRESENTATION RQM
RQM.REAL-TIME. QUALITY. MANUFACTURING.
+ Integrated software solution for quality management and production management for the production industry
+ Comprehensive and unified solution for all tasks and requirements spanning the whole value chain
+ Multi-tennant, multi-language, flexible, holistic
JUST MAKE IT RIGHT.
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PRODUCT CHARACTERISTICS
INTEGRATED PACKAGE SOLUTION BETWEENERP/PPS AND SHOP FLOOR.
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RQM enables ...
+ Compliance & Governance (laws, standards, customer requirements, organization)
+ Replacement of software islands with one integrated solution
+ Support of continual improvement (PDCA)
+ Reduction of quality cost
RQM ...
+ is a standard solution for everyone
+ is developed together with the customers (the RQM community)
+ can be customized in the standard (compatible with future releases)
OVERVIEW RQM:HOLISTIC SOLUTION, MODULAR ENHANCEMENTS
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PROJECTAPQP
FMEASYSTEM-FMEA
CONTROL PLAN
INSP. PLANINITIAL SMPL.
PPAP, QDXINCOMING
INSPECTIONCONTROL
CENTER, APS
PDCMDE
APC/IPCTRACEABILITY
PRODUCTIONSPC
COMPLAINTS8D, PORTALS
OUTGOINGINSPECTION
INSPECTIONEQUIPM. MSA
MAINTENANCEASSEMBLY
DCC
EVALUATIONSCAPA DOCUMENTS AUDITSENERGY
MANAGEMENT
STRATEGY INTEGRATIONCOMPLIANCE TECHNOLOGY
COMP./TRAIN.MATRIX
PROCESSDESIGNER
PHILOSOPHY
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JUST MAKE IT RIGHT.
USABILITY THE RIGHT USER INTERFACE FOR EVERY AUDIENCE AND USER
+ Management+ Action responsibles+ External staff
+ Browser/mobile+ No training required+ Available everywhere
+ Operators+ Appraisers+ Workers
+ Simple dialogs + Keyboard/touchscreen+ Process oriented
+ Planner+ Responsibles+ Key users
+ Standard Windows+ Keyboard or mouse+ All possibilities
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INTEGRATION STRATEGY
+ Pickert uses only standard technologies for integration
+ All ERP systems:e.g. abas, BaaN, Bäurer, infor, JDE, Navision, PSI, SAP, XPPS, etc.
+ All infrastructures by platform independent technology
THE VALUE GROWS WITH EACH SOLVED INTEGRATION TASK.
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ERP
RQM
Download of masterdata• Material• Customers• Suppliers• Parts lists• ...
Download processingdata• Incoming order• Production orders• Complaints• ...
Upload processingdata• Inspection results• Sample information• Order closing• Complaint cost• ...
INTEGRATION STRATEGYWITH EXISTING MES
+ Pickert uses only standard technologies for integration
+ All ERP systems:e.g. abas, BaaN, Bäurer, infor, JDE, Navision, PSI, SAP, XPPS, etc.
+ All infrastructures by platform independent technology
THE VALUE GROWS WITH EACH SOLVED INTEGRATION TASK.
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MES
ERP
RQM
Upload• Inspection results• Data for specific
test reports
Download• Material• Process steps• Customers• Suppliers• Incomings• Complaints Download
• Productionorders
Upload• Sample results
Process integration• Release inspection• Samples• Status and events
•
PROCESS DESIGNERVISUALISE, MANAGE, SUPPORT, INFORM PROCESSES
+ Representation of process maps
+ Representation of processes
+ Hierarchical drilldown from the overview in the details
+ Turtle-like visualization
+ Versioning, sharing, history
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COMPETENCE AND TRAINING MATRIXOVERVIEW OF ORGANIZATION, QUALIFICATIONS, SKILLS
+ Own role and function catalogue
+ Monitoring qualifications, responsibilities, skills
+ Identification of training needs, training plans and schedules
+ Documentation of actions, targets, trainings
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ACTIONS MANAGEMENT ICOMPLIANCE & ADHERENCE TO REQUIREMENTS
+ Central management of all actions, regardless from source
+ Automated information, reply, delegation
+ Transparent processes
+ Improvement of on-time delivery
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ACTIONS MANAGEMENT IIAUTOMATIC CONTROL OF ALL USERS
+ Using a double click, the user is immediately forwarded to the correct module, the required function and the affected data
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ACTIONS MANAGEMENT IIIINTEGRATION OF ALL PEOPLE
+ Using the browser-based access, all internal and external people can be integrated without the need of further licenses!
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DOCUMENTS MANAGEMENTMANAGEMENT & CONTROL OF ALL DOCUMENTS
+ Capture, management, and distribution of documents
+ Version management with release process
+ Any type of documents
+ Display in browser
+ History
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AUDIT MANAGEMENTALL TYPES OF AUDITS: PLAN, EXECUTE, EVALUATE
+ Internal, external audits, system audit, process audits
+ Self-defined question catalogs and rating schemas
+ Easy and fast execution
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STANDARD EVALUATIONSFOUNDATION FOR THE WHOLE SYSTEM
+ There are predefined evaluations in all modules that can be accessed by the user without any preparation
+ These evaluations are typical data, results, and KPIs that are needed by everybody, e. g.
+ cpk evaluation
+ Process and machine capability
+ Supplier rating
+ Top 10 complaints
+ etc.
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DYNAMIC, SELF-DEFINED EVALUATIONSEVALUATION GENERATOR
+ For any ad-hoc evaluations, own KPIs, drill-down, etc.
+ Consolidation of different data sources (ETL)
+ All data are available in plain text – even foreign data
+ Definition of limit values with event notification
+ Evaluations are available for everybody by using a browser
+ Creation is easy, just four simple steps:
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1. Definition of selection 2. Definition of result 3. Graphic layout 4. Report
PROJECT MANAGEMENT AND APQPCOMPLIANCE & ADHERENCE TO REQUIREMENTS
+ Own templates, checklists, projects and subprojects
+ All tasks and actions are tracked using the actions management
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FMEAPRODUCT & PROCESS FMEA
+ Extremely simple and fast mindmapping technology acc. to VDA 4.3
+ Referencing and modules, use of feedback from complaints
+ Creation of control plan
+ Reports according to VDA, QS9000
+ Import from APIS IQ-FMEA (MSR format)
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PRODUCTION CONTROL PLANSTANDARD PLAN USED AS BASIS
+ Creation of control plan directly from the FMEA by import of CAD files of data from measuring machines
+ Controlled release processes and versioning
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INSPECTION PLANSPECIFICATION FOR THE INSPECTIONS
+ Unified specifications for EMBP, WE, FE/SPC, WA
+ Standards, group inspection plans, documents, workflows, statistics, etc.
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CAD IMPORTIMPORT OF CHARACTERISTICS, STAMPS & PICTURES
+ Automatic recognition, stamping, and import of characteristics
+ Up to 80% reduced time for inspection planning
+ Higher safety du to automatic import of data
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INITIAL SAMPLINGINSPECTION, MANAGEMENT & PPAP
+ Support of presentation levels according to VDA and QS9000 (PSW)
+ Creation of standard reports
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INCOMING INSPECTIONIMPROVE WORKFLOWS, REDUCE COSTS, RELIEVE EMPLOYEES
+ Dynamic inspection per characteristic, optimization of workflows
+ Supplier rating, D-report editing in browser
+ Orders from ERP, reconfirm results and decisions
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ADVANCED PLANNING AND SCHEDULING (APS)
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IN-PROCESS INSPECTION & SPCLOT INSPECTIONS & STATISTICAL PROCESS CONTROL
+ Dynamic lot inspection, connection of measuring devices
+ Order from ERP, PPS orMES, intermediate reconfirmations
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IN-PROCESS INSPECTION & SPCLOT INSPECTIONS & STATISTICAL PROCESS CONTROL
+ Statistics, monitoring functions, capability analysis (online)
+ Reaction on events, integration with machine data and maintenance
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GRID-PATTERN INSPECTIONCOORDINATES-BASED & LOCATION-BASED INSPECTIONS
+ Attributive, visual inspection with recording of defects
+ Evaluation of defects in coordinate grid
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ASSEMBLYCONSOLIDATION OF ASSEMBLY & QUALITY INSPECTIONS
+ Assembly steps and instructions, product tracer slip
+ Batch numbers and serial numbers are the source for traceability
+ Orders from ERP, reconfirm results and decisions
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DEFECTS COLLECTION CHARTINSPECTION CHARTS
+ Manual or online defects collection
+ Quantities, shifts, evaluations
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MACHINE DATA ACQUISITIONMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR
+ Single or multi machine handling, quantities, events
+ Self-defined workflows for production control
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CONTROL CENTER MACHINE DATAMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR
+ Integration of all machine, quality, and process data
+ Orders from ERP/PPS, response with quantities, serials, batches, ...
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CONTROL CENTER QUALITY DATAMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR
+ Integration of all machine, quality, and process data
+ Displays all quality information: samples, statistics, defects, ...
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ENERGY MANAGEMENTREAL-TIME DATA COLLECTION
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ENERGY MANAGEMENTREAL-TIME DATA COLLECTION
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OUTGOING INSPECTIONCOMPLIANCE & ADHERENCE TO REQUIREMENTS
+ Dynamic inspection per characteristic, optimization of workflows
+ Creation of specific test reports per customer
+ Orders from ERP, reconfirm results and decisions
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INSPECTION EQUIPMENT MANAGEMENTMANAGEMENT, CALIBRATION, CAPABILITY
+ All required management functions
+ Monitoring of intervals and measurements during inspection
+ Internal calibration according to VDI/VDE 2618
+ Automatictolerance calculation
+ Determination of capabilities according to QS9000 (MSA) and cg/cgk
+ Full history
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MAINTENANCEPREVENTIVE & UNPLANNED MAINTENANCE
+ Full integration with quality inspection and machine data acquisition
+ Management of machines and their components
+ Any number of intervals and maintenance tasks
+ Controlled using the actions management
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COMPLAINT MANAGEMENTINTERNAL & EXTERNAL COMPLAINTS
+ Free defined workflows, recognition of repeated defects
+ Acces to FMEA, inspection plans, complaint, incoming inspections
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COMPLAINT MANAGEMENTD-REPORTS
+ D-reports are created automatically during editing
+ User-defined templates, customer specific
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PRODUCT TRACER & SERVICETHE INTERFACE TO THE CUSTOMER: CRM
+ All information and events per serial number
+ History, device record
+ Entering of complaints, tasks and actions
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JUST MAKE ITRIGHT.
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OUR CUSTOMERS
THE RQM-COMMUNITY.SOME RQM USERS.
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AUTO-KABEL GMBHENERGY MANAGEMENT FOR AUTOMOTIVE INDUSTRY
+ Project information+ Industry: Automotive+ Plants: 9: Germany, Mexico, France, Switzerland, Czech Rep., China+ Staff: 1,400+ Main products: Wire sets+ Start of project: 1999+ Modules: Fully integrated CAQ/MES system+ Workstations: 300
+ Specifics+ Interfaces to SAP and XPPS
+ Multitenancy for all plants
+ Traceability for serial and batch numbers
+ Integration of production equipment with OPC
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BECKMAN COULTERWE’RE BETTER TOGETHER
+ Project information+ Industry : Medicine+ Plant: Munich+ Staff: 250+ Main products: Sorter machines for laboratories+ Start of project: 2009+ Modules: Incoming inspection, inspection equipment, assembly+ Workstations: 5
+ Specifics+ FDA requirements
+ Connection of Zeiss-3DMM
+ Validation according to FDA
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BUDERUS GUSS GMBHBRAKE DISKS FOR AUTOMOTIVE INDUSTRY
+ Project information+ Industry: Automotive+ Plants: Breidenbach+ Staff: 600+ Main products: Brake disks+ Start of project: 2004+ Modules: all+ Workstations: 58
+ Specifics+ Interface to SAP
+ Foundry-specific special functions
+ Reply of scrap quantities to SAP
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DAIMLER AGMERCEDES-BENZ TRUCKS
+ Project information+ Industry: Automotive+ Plants: 4: Gaggenau, Rastatt, Wörth, Akasaray (TR)+ Staff: 7,500+ Main products: Truck gears+ Start of project: 1998+ Modules: all (except FMEA and DOK)+ Workstations: 1,000
+ Specifics+ Biggest known CAQ system worldwide
+ 27 interfaces to 12 external systems
+ 250 measuring machines, 180,000 samples/day
+ 80 WE unloading locations
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HAWE HYDRAULIK SESOLUTIONS FOR A WORLD UNDER PRESSURE
+ Project information+ Industry: Machine building+ Plant: Munich and 4 other plants (DE, CN)+ Staff: 1,350+ Main products: Hydraulic manifolds+ Start of project: 2007+ Modules: all+ Workstations: 125
+ Specifics+ Integration with SAP
+ Inspection using Citrix farm
+ Connection of Stotz air measuring columns
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HERZOG GMBHPRECISION DRIVES AND GEARS
+ Project information+ Industry: Metal, automotive, electronics+ Plant: 2: Schramberg+ Staff: 420+ Main products: Precision parts for automotive+ Start of project: 2006+ Modules: all (except FMEA and DOK)+ Workstations: 64
+ Specifics+ Integration with SAP
+ Citrix farm with thin clients
+ Steinheil shaft measuring system
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HOMAG HOLZBEARBEITUNGSYSTEME AG
+ Project information+ Industry: Machine building+ Plants: Schopfloch and three other plants (DE)+ Staff: 1,200+ Main products: Customer-specific wood handling machines+ Start of project: 2000+ Modules: Inspection planning, assembly plan+ Workstations: 34
+ Specifics+ Integration with SAP
+ Assembly inspection plan
+ Offline solution for machine maintenance used world-wide
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KUNSTSTOFF SCHWANDEN AG
+ Project information+ Industry: Plastics+ Plants: Schwanden, CH+ Staff: 400+ Main products: Casting parts for automotive and consumer products+ Start of project: 2007+ Modules: all+ Workstations: 24
+ Specifics+ Integration with PSI Penta
+ Full use of PDCA closed loop
+ Autonomous workstations
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MESA PARTS GMBH & CO. KGTURNING INTO SOLUTIONS
+ Project information+ Industry: Metal+ Plants: 2: Lenzkirch and Nachod (CZ)+ Staff: 700+ Main products: Customer-specific turning parts+ Start of project: 2001+ Modules: all+ Workstations: 150
+ Specifics+ Integration with XPPS
+ 300 machines with data acquisition
+ CAQ/SCADA control panel
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HUBERT STÜKEN GMBH & CO. KG
+ Project information+ Industry: Metal+ Plants: Rinteln, USA, Czech Republic, China+ Staff: 700+ Main products: Small and precise deep-drawing parts+ Start of projects: 2002+ Modules: all+ Workstations: 200
+ Specifics+ Integration with SAP
+ Orders > 2 bn parts
+ Data synchronisation with 4 plants
+ Enhancement with MDE (in progress)
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OVENTROP GMBH & CO KGPREMIUM VALVES & SYSTEMS
+ Project information+ Industry: Valves and Controls for Building Services+ Plants: 2: Olsberg & Brilon (Germany)+ Staff: 800+ Main products: Balancing Valves+ Start of project: 2005+ Modules: all+ Workstations: 164
+ Specifics+ Integration with INFOR
+ CAQ/SCADA control panel
+ In progress: Machine Data Acquisition
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PARKERENGINEERING YOUR SUCCESS
+ Project information+ Industry: Various industries and products
+ Plants: Bielefeld + Poland, Bietigheim, Mainz
+ Start of project: 1997, 2000, 2004
+ Modules: all
+ Workstations: 42, 21, 25, in total 88
+ Specifics+ Integration with JDE
+ Multi-tenancy
+ Specific interfaces
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RUAG AGAEROSPACE INDUSTRY
+ Project information+ Industry: Aerospace+ Plants: Emmen, Switzerland+ Staff: 250+ Main products: Systems and components for aerospace+ Start of project: 2003+ Modules: FMEA, inspection plan, SPC, complaints, actions+ Workstations: 41
+ Specifics+ Integration with SAP
+ Autonomous Tablet PC for inspection
+ 4,000 characteristics in one inspection plan
+ Wenzel measuring machines
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SCHULER OHG
+ Project information+ Industry: Metal+ Plants: Gosheim, Germany+ Staff: 250+ Main products: Turning parts+ Start of project: 2001+ Modules: all+ Workstations: 37 + Web
+ Specifics+ Integration with ISSOS Pro
+ Web based actions management for everybody
+ Steinheil shaft measuring system
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SKFTHE POWER OF KNOWLEDGE ENGINEERING
+ Project information+ Industry: Metal+ Plants: Schweinfurt, Germany+ Staff: 4,100+ Main products: Bearings+ Start of project: 1997+ Modules: WE, EMP, PMV, FMEA, SPC, AUGE+ Workstations: 110
+ Specifics+ Integration with SAP
+ Ca. 200,000 inspection equipments
+ Various measurement systems
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WIKSIMPLY THE BEST
+ Project information+ Industry: Household+ Plants: Shenzhen, China+ Staff: 6,500+ Main products: Coffee makers+ Start of project: 2006+ Modules: all+ Workstations: 70
+ Specifics+ Integration with SAP
+ Browser-based management evaluations
+ Data capturing from 30 moulding machines
+ Import of 12,000 tester data sets daily
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Pickert & Partner GmbHHändelstr. 1076327 PfinztalGermany Phone: +49 721 6652 0Fax: +49 721 6652 599info@pickert.dewww.pickert.de/en
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