Post on 05-Sep-2018
03/2013
PFEIFERSEIL- UND HEBETECHNIKGMBH
DR.-KARL-LENZ-STRASSE 66D-87700 MEMMINGENTELEPHONE +49 (0) 83 31- 937-267TELEFAX +49 (0) 83 31- 937-341E-MAIL wireropes@pfeifer.deINTERNET www.pfeifer.de
Wire Rope Technology: Products and Services
Innovative wire rope systems for cranes and construction machinesMoving means to set things in motion, to unfold dynamics, to create things.
For us in the PFEIFER group, to move is very specific: it means that with our products from the wire rope, lifting and construction technology, we power cranes, eleva-tors, metal coils and work pieces, precast concrete parts and heavy loads. Our cable structure buildings are known all over the world, and so is our extensive knowledge on the dynamics of wire rope in all applications.
Moving also means for us that we don't sit still, we study, we learn, we apply and we invest. There is a reason why the PFEIFER group is one of the leading companies in the wire rope-, lifting and construction equipment industry in Europe.
We get things going – special requests by customers, efficient and practical solutions, technical expertise, quality and dependable service – these are the benefits for you as a partner.
Gerhard Pfeifer,President of PFEIFER group
To set new standards in the future, we have invested in a fully automated high rack storage for wire rope reels, linked with modern manufacturing facilities for the fabrication of wire ropes. The system is unique in its kind and has a total storage capacity of over 1600 steel reels.
The PFEIFER group is one of the lea-ding companies for wire rope, lifting and construction equipment in Europe. The headquarters are located in Mem-mingen, Germany and distributes through several service centres and subsidiaries in Europe, North America and Asia.
Wire Rope Technology: Products and Services 03/2013 PFEIFER
2
The PFEIFER group . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The PFEIFER added value philosophy . . . . . . . . . . . . . 5
Rope selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stock range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wire rope production . . . . . . . . . . . . . . . . . . . . . . . .8/9
Rope fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rope applications . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rope for cranes and construction machines . . . . . . 12
LIEBHERR original spare ropes . . . . . . . . . . . . . . . . 13
Wire rope program (excerpt) . . . . . . . . . . . . . . . . . . 14
Accessories and tools . . . . . . . . . . . . . . . . . . . . . . . 15
Rope end terminations . . . . . . . . . . . . . . . . . . . . . 16/17
PFEIFER DRAKO wire ropes . . . . . . . . . . . . . . . . . 18/19
Support and after sales . . . . . . . . . . . . . . . . . . . .20/21
Inspection service . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PFEIFER catalogue and contact . . . . . . . . . . . . . . . . 23
Content
PFEIFER Wire Rope Technology: Products and Services 03/2013
3
The PFEIFER group
Our business units:Wire rope technology, elevator technology, mining and industryOur product range covers:
Wire ropes for cranes and construction machines, rigging service in ports
Wire ropes for elevators, Compensation chains, accessories
Wire ropes for mining, drilling, industrial applications (rack feeders, ladle cranes, winches, etc.), cable ways, deep sea research
Wire ropes are produced by PFEIFER DRAKO Drahtseilwerk GmbH & Co. KG in Mülheim/Germany, a company of the PFEIFER group.
Cable structuresWe plan, design, manufacture and install cable structures for:
Sport facilities and bridges
Glass curtain walls, roof constructions and wide span structures
Zoological and botanical gardens
Protection systemsWe design, manufacture and deliver:
Rockfall protection systems
Avalanche protection systems
Rock covering and slope stabilization systems
Lifting technologyWe design, manufacture and deliver:
Spreaders, Hook blocks
Tongs and grabs, lifting clamps
Manipulation devices, Storage solutions
Attachment and lashing equipmentWe manufacture and deliver:
Attachment devices
Lifting devices and transport equipment
Lashing equipment, safety equipment
Inspection service and technical seminars
Connecting and lifting systemsWe design, manufacture and deliver components for precast concrete parts:
Lifting anchor systems
Fixing systems
Connection systems
Reinforcement systems
We bring technology into applicationThe PFEIFER group is an internationally operating, family owned and managed company with more than 430 years tradition in the manufac-turing of ropes. With the claim “We bring technology into application” the PFEIFER group is one of the leading companies for wire rope, lifting and connecting technology in Europe. The group consists of several companies in Germany and in numerous countries worldwide. The headquarters are located in Memmingen, Germany.
Wire Rope Technology: Products and Services 03/2013 PFEIFER
4
The PFEIFER added value philosophyEfficient production and logistics in our headquarters in Memmingen is the base for the fast supply of our customers.
On-site consulting serviceOur technical advisors come to you. We also solve individual tasks together with you.
Expertise from 430 years
of experiencein the widest range of
applications for lifting & moving loads.
That is shown by more than 50,000 professional
discussions per year.
On-site inspection and repair serviceor in our Service Centre.
Certification in accordance
with BS EN ISO 9001ensures permanent constant
product quality.
Safety plus
Our product liability insurance in the sum
of millions is an indication of our sense of responsibility.
Innovative solutions with the constant development of our product range and our services. Own test
laboratory guarantees a constantly high quality and safety level.
Manufacturing and assembly in Germany – procurement worldwide
Our know-how in our own metal, rope and textile manufacturing enables
us to fully test the quality of our suppliers.
Extensive warehouse with optimised access makes a fast delivery service possible.
Certification acc. BS OHSAS 18001 at its headquarters in Memmingen ensures permanent constant occupational health and safety of all employees.
Practice- orientated technical seminar programme Open seminars or seminars tailored indi- vidually to your needs.
PFEIFER Wire Rope Technology: Products and Services 03/2013
5
Rope selection – your partner for all steel wire applications
Steel wire ropes for numerous different requirements have to be selected from a wide range of available types. The correct selection avoids risks for the installation and its operators. High performance ropes guarantee a long lifetime and reduce down- times and rope change costs.
Reduce every risk and trust in our longtime experience!
For your rope applications we always stay on your side with our experience. Let us choose and supply the optimum wire rope to you.
Deck cranes,port cranes
Elevators
Cable ways,drag lifts,
snow groomers
Tower cranes
Rope excavators,civil engineering
machines
Overhead cranes, grabs, winches, self
operating devices, loaders
Mobile cranes… and your particular
application
Wire Rope Technology: Products and Services 03/2013 PFEIFER
6
Seil-Nenn-Ø bis 12 mm
We have the right steel wire rope for your application
Type of rope Rotation resistant or stress
Compacted or uncompacted
Type of lay and lay direction Regular lay or lang lay
Right-hand lay or left-hand lay
Tensile strength Corresponding to your requirements in various nominal strengths from 1570 N to 2160 N/mm2
Wire surface treatment Ungalvanized or galvanized
Lubricated or dry
Corrosion protection according to use and requirements
Stock range – we offer the largest range of steel wire ropes
Note: Product range between countries may vary. In countries with PFEIFER sub- sidiaries please contact them directly.
Stock logistics Computer controlled high rack storage in Memmingen with a capacity of 4000 tons, all reels are available within 4 minutes. Globally unique in the wire rope business.
Further stocks in China, Dubai, England, USA and other places guarantee global availability
Professional logistics partners ensure quick delivery
PFEIFER Wire Rope Technology: Products and Services 03/2013
7
PFEIFER –over 430 years experience in wire rope handcraft
PFEIFER rope competence in: Application technology Fabrication technology Wire rope product range
PFEIFER –Cooperation with the worldwide leading wire rope manufacturers
PFEIFER DRAKO –More than 150 years experience and state of the art wire rope production
PFEIFER –Leading supplier for construc-tion machine manufacturer
PFEIFER – more than just a fabricator.As a manufacturer we know what it takes.
+ We produce wire ropes
PFEIFER DRAKO is world market leader for elevator ropes.
We have a wide range of special wire ropes for industrial and mining requirements that meet the highest safety standards.
Now with the latest production technology and additional 16 000 m² production area
Wire Rope Technology: Products and Services 03/2013 PFEIFER
8
Tensile test facility with a capacity of up to 6000 kN to determine the breaking force of the cable system. Tension fatigue tests on these systems can also be made.
Not only the usual catalog values such as weight and minimum breaking load determine the wire rope property. PFEIFER is analyzing all properties of the wire rope with extensive tests.
Equipped with this knowledge we can choose the optimum wire rope for your application.
37 m high test tower to analyze the suitability in the multilayer spooling.
Testing machines to determine the bending strength.
Testing facility for measuring the resistance against lateral pressure.
We are authorized to issue certificates for all kind of ropes. These certificates document that regulatory requirements are in place to the standards.
Upon request we provide for example test reports, inspection certificates, certificates of Germanischer Lloyd and manufacturer declarations.
Approved wire rope quality
PFEIFER Wire Rope Technology: Products and Services 03/2013
9
PFEIFER combines industry and hand craft in customizing wire ropes
PFEIFER – the link between traditional hand craft and industrial precision.430 years experience in rope hand craft
Splicing in our factoryWe are masters of traditional crafts of wire ropes and splice eyes, Flemish Eye, etc .
Splicing at your siteWe are also splicing according to your needs at your site (e.g. in steel works, at cable ways, at belt conveyor sys-tems,…)
Socketing of wire ropes with a diameter up to 160 mmCast rope end terminations allow a transmission of 100 % of the minimum breaking force of the wire rope and can be the suitable termination for your rope application.
The casting of wire ropes is a complex process which requires both technical skills as well as experience!
Hand
cra
ft Stretching and pulsatory stretching in various test beds until 3500 kNTo avoid negative impacts caused by elongation effects we can pre-stretch your ropes upon request in our 240m long pre-stretch tunnel.
Research and developmentWe develop the suitable rope end termination for your rope application.
We analyze the properties of our ropes to select the suitable rope for your rope application.
Rotation-free spooling of steel wire ropesInnovative spooling technology enables and ensures twist-free spooling of steel wire ropes.
Indu
stry
Swaging of terminations of ropes with a diameter up to 80 mmOn ropes with a diameter up to 80 mm we can fabricate swaged terminations custom-ized to the highest technical limits.
Fabrication within narrowest tolerancesAlso in the above shown machines wire ropes are a relevant component. We will find a solution also for your special application.
Wire Rope Technology: Products and Services 03/2013 PFEIFER
10
We bring technology into application
Also in the above shown machines wire ropes are a relevant component.
We will find a solution also for your special application.
Seile aus
Leidenschaft !
Signet darf nie beim Logo stehen,immer weiter weg.Dies ist kein Logo-zusatz
Ropes with
passion!
PFEIFER Wire Rope Technology: Products and Services 03/2013
11
We are famous for –ready-to-use ropes for your cranes and construction machines
Our experience: We supply original equipment to well-known manu-facturers of crane and construction machinery, for LIEBHERR, SENNEBOGEN and BAUER SPEZIALTIEF-BAU. We have extensive expertise in production, application and the use of steel wire ropes on cranes and construction machines.
Our service: Ready-to-use steel wire ropes for cranes and con-struction machines are our strength. Our expertise has been acquired over several years of working with our product. We have a comprehensive range of ropes used for the most common cranes and construction machines.
Your advantage: Immediate availability of ropes for your cranes and construction machines. Additional ready-to-use ropes can be delivered to the location of your choice within short notice.
Wire Rope Technology: Products and Services 03/2013 PFEIFER
12
Original LIEBHERR spare parts
As a supplier of original equipment for LIEBHERR cranes, we also supply the original spare parts. These are the only ropes which LIEBHERR approves for!
Recognizable by the yellow label
LIEBHERR original replacement ropes guarantee decisive advantages
Highest operational safety
Reliable crane operations, improved economic efficiency due to less down time and exchanging processes. All of those advantages result from collaborative development of the ropes and cranes.
LIEBHERR original replacement ropes are ready- to-use ropes with all the fittings and terminations – unmistakably marked by the LIEBHERR identity num-ber and the crane type (detailed specifications about rope construction, swaged ferrules etc. are no longer necessary).
GENUINE ROPE
BY
PFEIFER Wire Rope Technology: Products and Services 03/2013
13
A summary from our wire rope program
Rope winch Drag rope
Overhead crane
Hoist rope
Crawler crane
Hoist rope
Drilling machineKelly rope
Mobile crane
Hoist ropeGrab
Hoist ropeGrab
Closing rope
Tower crane
Hoist rope
Tower crane
Trolley rope
Harbour crane
Hoist rope
Harbour crane
Pendant
Storage devices
Hoist rope
Batching plant
Feeder rope
Roller coaster
Drag rope
P324
P502
PD 1315CZ
PN 116/7
PC Eurolift
TK-Flex
6x19 Seale WC
P 125
Our core competence is to select the right rope for the application
Our wire rope experts likely support you worldwide at the application related rope selection as well as at the combination of the optimum rope system !
✔ ✔ ✔ ✔✔ ✔
✔
✔ ✔ ✔ ✔ ✔
✔ ✔✔
✔ ✔ ✔ ✔ ✔
✔
✔
✔
Wire Rope Technology: Products and Services 03/2013 PFEIFER
14
The more specialised your
application is, the more critical is the
choice of rope – let us advise you!
Further practical products and accessories
Rope winding device Winder Willy�•��Gentle�rope�handling�and�pro-
tection against mechanical damage
Shakels …… and further rope accessories
we offer on request
Lubricant PFEIFER RL-S�•��Relubricate�your�wire�rope�
with the right relubricant to extend the lifetime tremen-dously.
Rope pulleys …… from the rack or adapted are
also among our specialties.
PFEIFER pouch socket system�•��Fast�and�safe�re-reeving�of�
wire ropes with the PFEFER pouch socket system
PFEIFER caliper�•��Enables�quick�and�easy�
check – wide jaws avoid measuring faults
PFEIFER rope measurement devices program�•��Special�measurement�devices�
from the rope specialist to reduce costs by extending the lifetime
�•��Based�on�our�long-term� practical experience of rope drive inspection, we created the following measurement devices program. These measurement devices are used by our rope experts for each inspection and thereby approved for general use.
Roller coaster
Drag rope
PFEIFER Wire Rope Technology: Products and Services 03/2013
15
Rope end terminations – standard or tailor-made
We select the rope to match your application and can provide innovative special fittings.
Here are the most common rope end terminations:
Please note:
Most rope terminations cause the minimum breaking force of the rope to be reduced. If the remaining minimum breaking force is taken into account you can calculate the necessary rope diameter for your application.
We are happy to assist with selection:
TELEPHONE +49 (0) 83 31- 937-267TELEFAX +49 (0) 83 31- 937-341E-MAIL wireropes@pfeifer.de
Wire Rope Technology: Products and Services 03/2013 PFEIFER
16
Pouch socket systems for the fast and easy re-reeving of your crane rope.
Through multi-strand rope systems very high breaking forces can be trans-ferred by keeping a high flexibility.
Cast open and closed spelter sockets, pressed thimbles with clevis, and solid thimbles, allow for easy connection of rope assemblies.
Individual rope termina-tions also provide you with the optimum con-nection.
PFEIFER Wire Rope Technology: Products and Services 03/2013
17
Mining ropes – challenging applications
Since more than 150 years DRAKO is producing ropes for shaft hoisting and open cast mining as well as oil fields.
Our specialists support our customers worldwide to ensure an economic and safe operation with our ropes.
RopeSolutions++++ Our solution for your application
Wire Rope Technology: Products and Services 03/2013 PFEIFER
18
Elevator products – references worldwide
We are Germany’s market leader in elevator ropes production. We are among the top producers in the world.
Take benefit of the long-term collaboration with the largest global acting elevator companies in the world and the com-panies of the medium elevator industry.
Burj Khalifa, Dubai Petronas Towers, Kuala LumpurEiffel tower, Paris
Buildings and towers 828 m Burj Khalifa, Dubai 492 m World Financial
Center, Shanghai 484 m International Commerce
Center, Hong Kong 452 m Petronas Tower I + II
KLCC, Kuala Lumpur 450 m Nanjing Greenland
Tower, Nanjing 442 m Willis Tower (former
Sears Tower), Chicago 441 m Kingkey 100,
Shenzhen 438 m Guangzhou Intern.
Finance Centre 299 m Commerzbank,
Frankfurt 261 m Eiffel tower, Paris
PFEIFER DRAKODRAHTSEILWERK GMBH & CO. KG
RHEINSTRASSE 19 – 23D-45478 MÜLHEIM AN DER RUHRTELEPHONE +49 (0) 208 - 4 29 01- 0TELEFAX +49 (0) 208 - 4 29 01- 66E-MAIL info@drako.deINTERNET www.drako.de
Your direct wire to DRAKO
RopeSolutions++++ Our solution for your application
PFEIFER Wire Rope Technology: Products and Services 03/2013
19
Customer consultancy and after sales service – rope and spooling analyzation
Rope supply and after sales service from one sourceTo achieve the best possible performance and product life in your application, the selection of the correct type of rope for the job is a must.
The members of our rope application team in our sub-sidiaries provide this expertise and are routinely trained in our headquarters in Memmingen. PFEIFER defines a stringent test curriculum for our products. The results of which are stored in our central database. Test data and information about crane specific requirements are pro-vided to our teams around the world seamlessly.
Inspection of a crane hoists by our specialists.
Typical structural damages on ropes in crossover sections of multi-layer winches.
Damaged ropes are analysed in order to find out the reason for the dama-ges.
Incorrect spooling can reduce the lifetime of the rope considerably! Improvement of spooling behaviour is possible and achievable – with our support.
For difficult application problems or short-term trouble shooting our specialist around the world are ready to keep downtimes as short as possible.
We are there for our clients should any problem arise in their application. Inspection and troubleshooting of spooling problems, possible reduction of wear and damage effects as well as improvement of rope lifetime are just some of the benefits our clients gain by working with us.
We do that job on a daily basis – worldwide.
Wire Rope Technology: Products and Services 03/2013 PFEIFER
20
PFEIFER repair service for sockets
PFEIFER comes to the job site location of your crane with the mobile repair service.
PFEIFER guarantees you a rope repair in original rope quality.
After a short repair you can use your crane rope as usual.
Repair of hoisting and luffing ropes from these crane manufacturers: •�LIEBHERR •�TEREX-DEMAG
Of course the repair of ropes with the original PFEIFER pouch socket system is also possible.
Hoist and luffing ropes of modern mobile and crawler cranes are equipped with pressed socket systems for easy reeving changes.
If a rope is damaged, we have developed special sockets, matching the original quality, that can be installed on-site.
Carried out thoroughly by our certified service techni-cians, casting of the resin repair socket reaches 100 % of the minimum breaking load of the rope.
You can trust our renowned experience – for your safety and comfort.
Fast and safe re-reeving of crane ropes ensures only
the manufacturers certified original pouch socket system.
PFEIFER Wire Rope Technology: Products and Services 03/2013
21
Berlin
Wrocław/Breslau
Mülheim
MannheimSchifflange
KnonauAsten
Memmingen•Freiburg
•Landshut
•Leipzig
•Hannover
•Nürnberg
Hamburg
•�Heilbronn
•Regensburg
•Śląsk
Test products•�Chain�slings•�Wire�rope�slings•�Lifting�points•�Round�slings•�Lifting�belts•�Clamps•�Small�and�large�grabs•�Electric�chain�hoists•�Rope�and�chain�hoists•�Magnetic�lifters•�Crane�weighers•�Load�displays•�Manhole�ring�suspension�gear•�Racks•�Transpor�t�anchor�systems•�Steel�winches,�hydraulic�jacks
PFEIFER inspection service –Delegate the responsibility to us and use the know-how of our renowned inspection service
PFEIFER Service Centre
We offer you our service “EVERYTHING TO DO WITH ROPES” (Metallic cappings, plastic cappings, splicing work and rope exchanges)
Service fleet location
Our range of servicesMobile and stationary inspection service Performance of the legally prescribed examinations with the
latest machines and according to the latest regulations. In the case of larger testing actions, our mobile inspection service comes to your company so that your products are available to you for use again immediately.
Individual and special tests take place in the stationary inspec-tion services at the headquarters in Memmingen and at the service centres in Berlin, Hamburg, Mülheim, Mannheim, Asten near Linz (Austria), Knonau (Switzerland), Wrocław (Poland), Southampton and Crewe (GB), Schifflange (Luxembourg)
•�Spreader•�Personal�protective�equipment•�Tool�hydraulics•�Lashing�systems•�Ladders•�and�much�more
Crewe
Southampton
20132014
Seil- und Hebetechnik GmbHTel. 08331 / 937 325
Prüfung
letzte Prüfung
nächste Prüfung
gem. BetrSichV
Wire Rope Technology: Products and Services 03/2013 PFEIFER
22
Order our free catalogue.
Easily via fax +49 (0)8331-937-341oder via e-mail to wireropes@pfeifer.de
Company
Adresse
Contact, Position
Telephone Telefax
Date / Signature
Please send me your latest complett catalogue.
I would like to talk to an expert advisor.
PFEIFERSEIL- UND HEBETECHNIKGMBH
DR.-KARL-LENZ-STRASSE 66D-87700 MEMMINGENTELEPHONE +49 (0) 83 31- 937-267TELEFAX +49 (0) 83 31- 937-341E-MAIL wireropes@pfeifer.deINTERNET www.pfeifer.de
The complete PFEIFER program
PFEIFER Wire Rope Technology: Products and Services 03/2013
23
Memmingen
Madrid
Crewe
Southampton
arsø
Wrocław
Ivano-Frankivsk
Moskau
Prag
Sibiu
Asten
Budapest
Singapur
Shanghai
Mülhei
Schifflange
F
m
Bilbao
Barcelona
Mannheim
Hamburg
Straubing
Essen
Nürnberg
Dresden
ChalezeuleKlettgau
Dubai
St. Petersburg
Knonau
Dubai
Toronto
Changshu
Berlin
Hampton
London/Thame
Rio deJaneiro
Linz
03.1
3.10
KS/
SI 2
5706
4
J&P: Your reliable PartnerPFEIFEROur locations worldwide
GERMANY
MEMMINGEN TEL +49-8331-937233 FAX +49-8331-937380
MÜLHEIM TEL +49-208-429010 FAX +49-208-4290143
STRAUBING TEL +49-9421-914098 FAX +49-9421-914099
Service-Centres in: Berlin, Hamburg and additional test service
centres in Mannheim and Munich
SPAIN
MADRID TEL +34-91-659-3185 FAX +34-91-659-3139
BARCELONA TEL +34-93-589-8446 FAX +34-93-589-8446
BILBAO TEL +34-94-405-6332 FAX +34-94-405-6654
AUSTRIA
ASTEN TEL +43-7224-662240 FAX +43-7224-6622413
SWITzERLAND
KNONAU TEL +41-44-76855-55 FAX +41-44-76855-30
RUSSIA
MOSKAU Tel. +7-495-363-01-27 Fax +7-495-363-01-28
ST. PETERSBURG Tel. +7-812-740-12-24 Fax +7-812-493-48-21
LUXEMBOURG
SCHIFFLANGE TEL +352-574242 FAX +352-574262
UAE
DUBAI TEL +971-4-883-8445 FAX +971-4-883-8446
HUNGARY
BUDAPEST TEL +36-1-2601014 FAX +36-1-2620927
POLAND
WROCŁAW TEL +48-71-3980760 FAX +48-71-3980769
CHINA
SHANGHAI TEL +86-21-56778006 FAX +86-21-56779229
USA
HAMPTON TEL +1-7578252544 FAX +1-7578252546
GREAT BRITAIN
CREWE TEL +44-1270-587728 FAX +44-1270-587913
SOUTHAMPTON TEL +44-23-8066-5470 FAX +44-23-8066-5471