Penn Stainless Products: Who are We?

Post on 25-Jun-2015

41 views 1 download

Tags:

Transcript of Penn Stainless Products: Who are We?

Penn Stainless Products

Penn Stainless Products, Inc 190 Kelly Road

Quakertown, Pa 18951800-222-6144 Fax: 215-536-3255

www.pennstainless.com & www.dynamicwaterjet.com & www.pipeandtubes.com

Who Are We?

• In business since 1979 – located in Quakertown, PA

• 2000,000 SF facility with in-house processing• Over 9,000 customers and growing • Our goal – service all levels of the metal

industry with reduced lead-times, competitive pricing, and quality products

• Commitment to inventory – doubled in value since 2003

• Product training / monitoring and updating quality assurance processes

Penn Stainless Inventory• Plate• Sheet• Round, Square, Hex

Bar• Ornamental Tube,

Angle, Channel, Tees, Beams

• Smls / Welded Tube• Smls / Welded Pipe• Butt Welds, Forged

Fittings, Flanges, Valves

• 300 and 400 Series• Duplex Grades• Precipitation

Hardening Grades, 17-4, 17-7

• Some Nickel Inventory• Over 30 grades in

stock

About 80% of Penn Stainless Inventory is Domestic

Plate Inventory – The Sizes

• ASTM A240 plate stocked 1/8” thru 6”Uncommon gauges stocked 7/16” or 3-

1/4” or 5” CMP 3/16” thru 3/8” in 36” – 48” – 60” &

72” wideRMP & PMP 3/16” thru 6” in – 48” – 60” –

78” – 84” – 96” & 120”

Plate Inventory: The Gauges

• Thru 6” 304/L, 316/L • Thru 3-1/2” 17-4Ph,

420• Thru 2” 303, 410,

416, 440C• Thru 1” 304H, 317L,

317LMN, 309/S, 310/S, 321/H, 347/H, Duplex 2205

• Thru 1/2” 330, 405, Alloy 20

Plate Inventory….Continued

• Diamond Plate (ASTM A 793) 1/8” thru 3/8” in 304/L & 316/L with availability from coil

• Prodec® plate for lower-cost machining Stocked thru 2” in 304/L & 316/L Manufactured specifically for machining

applications Prodec® plate will produce longer tool-life,

increased feeds / speeds, lower cost parts Prodec® plate meets the same specifications and

UNS as common 304/L & 316/L

• Polished #4 Plate – 3/16” thru 1/2” in 304/L and 316/L -- Additional gauges / grades / finishes available with short lead-time

Plate Processing

• Plate Leveling • Plate Laser• Shearing • Plasma Cutting• Laser Cutting • Saw Cutting • Machine Cutting • Dynamic Water Jet Cutting• Polishing• Gauer Edging

What Can Be Leveled From Coil?

• Coil stocked in 304, 304 with .04 Min C, 304/L, 316/L, 317/L, 309/S, 310/S & 321

• Gauges: 3/16” - 1/4” - 5/16” & 3/8” • Widths: 36” - 48” - 60” & 72” wide • Lengths as short as 24” up to 360”

long

Plate Processing:

How Penn Stainless Plate Leveling Saves $$$$

• Purchase 10 plates of 1/4” 60” x 240” assuming this is the only available choice for a job that only requires 10 pcs 60” x 205”purchased roughly 15% more material than

the job requires (1,628# @ 2.20/# = $3,581.60)

Pay more for delivery (1,628# @ .08/# = $130.24)

Internal handling and cutting costs increaseMore production time required

Plate Processing: Shearing

• 3/16” thru 3/4” thick to 240” long • Typical lead-time is 5 working

days

20’ Sheer Cutting

Plate Processing: Plasma Cutting

• 2 plasma tables • Cut thru 6.25” thick• Table size – 130” x

308” • Circles, rings,

shapes, tube, sheets, etc. Your DXF and AutoCad files

can be e-mailed to produce parts

• Typical lead-time is 5 working days

Dynamic Water Jet Cutting At Penn Stainless Products

Penn Stainless has 4 Dynamic Waterjet Tables

www.dynamicwaterjet.com

DWJ Cutting…What is it?

• Cutting edge technology with highly sophisticated geometrical cutting models produce accurate, finished parts at lower costs than traditional waterjets

• Utilizing FlowMaster software, the cutting head "thinks" ahead to calculate the optimal cut path, yielding near perfect part geometry, and reduced taper, even in material 6" thick

Plate Processing:

DWJ Cutting…The Advantages

• Lower Cost -- Less Time By:     Eliminating secondary applications  Eliminating taper left by standard W/J

systems and plasma cutting methods No heat effected zones to be machined Less internal handling Superior surface finish Reduced tool ware when secondary

machining is required

DWJ Cutting Sample Picture

Cutting Blades for Scrap Processing

(2” Thick 17-4Ph)

Plate Processing: Machine Cutting

• 2 lathes for machine cutting rings / discs 1 Bullard Lathe (Vertical)

36” OD max w/ 3” ID min 33” OD max w/out ID min 1/2” thick w/out ID

1 Sigma Lathe (Horizontal) 1/4” OD max – 1-1/4 ID min 3/16” thick and 1/4” thick must have ID

• Tol. +/- .030 • Delivery in 5-7 work days

Plate Processing: Saw Cutting

• 4 Kasto Saws Up to 27” thick x 42”

wide x 280” long tolerance of +/- 1/16”

Sheet Inventory: Sizes / Grades

• Sheet Stocked 30 gauge thru 7 gauge Uncommon gauges stocked 8 gauge, 19 gauge, etc. Sheet coil in nearly all gauges Standard widths 36” - 48” - 60” & 72” wide Cut from coil 24” thru 192” long

• Grades 302, 304/L, 309/S, 310/S, 316/L, 317/L, 321/H, 347/H

330, 409, 410, 430/BA, 2205, 410, 301T1/T2/T4, 17-4Ph, 17-7Ph, some nickel grades

Sheet Inventory: Polished Sheets

• Polished Sheet 26 gauge thru 7 gauge Sheet stocked in #4 finish and #8 mirror, bright annealed Sheet coil in nearly all gauges Standard widths 36” - 48” - 60” with availability in 72” wide Cut from coil 24” thru 192” long Additional finishes available including #6, #7 or per sample

• Grades 304, 316/L with availability in other grades

Round / Square / Hex / Half Rounds: Inventory

• Sizes / Grades Rounds 3/32” thru 24” in 300

& 400 series / precipitation hardening grades 17-4Ph

Rounds are stocked in 12’ and 20’ R/L

Square 3/16” thru 4” in 303, 304/L, 316/L, 416, 17-4Ph

Hex 3/16” thru 4” in 303, 304/L, 316/L, 416, 17-4Ph

• Accuracy / Bearing Quality / Pump Shaft Accuracy / Bearing Quality

Stocked 1/4” thru 2” in 303, 304/L, 316/L with availability in other grades / sizes

Pump Shaft per specification can be supplied up to 24’ long

22” & 24”ADDED TO INVENTORY!!

Bar: Processing • Bar Cutting

10 horizontal band saws – cut up to 25” Diameter

Abrasive chop saw Cut pieces are deburred

and boxed

• Lead Time Same day to 5-6 days

depending on size and number of pieces

• Additional Services Grinding / straightening to

specific tolerances Polishing / Threading

Rolled Flat, Sheared & Edged Bar

• True Rolled Flat Sizes: 1/8” - 2” thick x 3/8”

x 6” wide Grades: 303, 304/L, 316/L

with availability in 410 & 17-4Ph

• Sheared & Edged Bar Sizes: 1/8” – 5/8” thick x

3/8” - 8” wide with variable lengths

Grades: 302, 304/L, 304H, 309/S, 310/S, 316/L, 317/L, 317LMN, 321/H, 347/H, 330, 2205, 405, 410, alloy 20

Structurals: Inventory / Processing

• Extruded Angles / Channels / Tees / Beams / Ornamental Tubing (ASTM A554)

• Formed Angles and Channels • Grades: Typically 304/L & 316/L

with availability in other grades • Cut to size, polishing, forming

Tubular Products

• Welded Pipe• Seamless Pipe • Welded Tube • Seamless Tube

– Tubular Products cut to length