Post on 14-Feb-2022
Doosan 1293 GleStatesvilwww.doo
Book 22
Doosan pu2007. Anyservice mato Ingersoin nature,Ingersoll-either.
Revis
PARTS MANUAL
MOBILE POWERSOURCE GENERATOR
G10 50Hz
Infracore Portable Powernway Drive
le, NC 28625-9218sanportablepower.com
rchased Bobcat Company from Ingersoll-Rand Company in reference to Ingersoll-Rand Company or use of trademarks,rks, logos, or other proprietary identifying marks belongingll-Rand Company in this manual is historical or nominative and is not meant to suggest a current affiliation betweenRand Company and Doosan Company or the products of
926166 Revision E (6/08)
ed (01-13)
2
TABLE OF CONTENTSParts Book
TITLE PAGEParts List
Engine and Engine Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Engine Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Cooling System Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Cooling System Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Engine Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Alternator, Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Alternator, Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Foam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Fuel Tank & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Fuel Tank Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Central Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Control Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Control Panel - Standard Sockets - 1 Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Control Panel - UK Sockets - 3 Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Control Panel - UK Sockets - 3 Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Control Panel - CE Sockets - 3 Phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Forklift Skid Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Fuel / Water Separator Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Recommended Spares & Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Recommended Spares & Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Wiring Diagrams
1 Phase, AC Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891 Phase, DC Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 903 Phase, AC Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 923 Phase, DC Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2
**Always use Ingersoll Rand Replacement parts!**
4
GENERAL
This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll Rand branded parts for your unit.
Doosan Infracore Portable Power can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.
Portable Power service facilities and Ingersoll Rand parts are available worldwide. Consult local yellow pages or visit: www.dooasnportablepower.com.
Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.
Description
The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.
In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front.
Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.
Fasteners
Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.
How To Order
Always specify the model and serial number of the unit.
Specify the part number and description.
Parts List
57
Engine and Engine Mounting
22926166_060_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22755177 Engine 12 22662258 Engine Mounting Bracket, LH 13 96729595 Screw, Hex 8 M8 - 1.25 X 304 22662266 Engine Mounting Bracket, RH 15 96730411 Screw, Hex 2 M16 - 2.0 X 756 36899037 Washer, Snubbing 27 36875565 Isolator 28 35273366 Nut, Hex 2 M10 - 1.59 35279025 Screw, Tapping 4 M8 - 1.25 X 20
10 22806400 Support, Engine 111 22662282 Radiator Bracket Support 112 35279025 Screw, Tapping 4 M8 - 1.25 X 2013 22611610 Plate, Relay Mounting 114 96749627 Screw 2 M12 - 1.25 X 1615 22607436 Wiring Harness, Engine (Not Shown) 116 35578194 Strap, Ground 1 14”17 96749627 Screw, Tapping 1 3/8 - 16 X 1.0
2
4
13
6
7
511
8
12
9
3
1
10
1416
17
14
58 22926166
f2
Engine Spare Parts
fuel filter 85426815oil pump,
22926166_061_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
54757935 Oil Pressure Switch 122554224 Water Temperature Switch 122741714 Washer, Sealing, (Temp. Switch) 1
fan rotor 22754006
water pump assy 22845127
an cooling 2844971
fuel/water filter 54525506
oil filter 85426849
v belt 22844526
thermostat 22844443
injector 85400216
starter motor 22843965
alternator 22843585
fuel pump 22671747
engine 23054695
59
Cooling System Parts
22926166_062_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22662357 Radiator 12 22662332 Plate, Radiator Mounting 23 96702824 Screw, Hex 44 22278360 Sandwich Mount 35 95923298 Nut 66 22702674 Fan Guard, Left 17 22702682 Fan Guard, Right 18 22662365 Shroud, Fan 19 22806947 Adapter 1
10 35369511 Hose Fitting 211 22702690 Support, Guard 112 22843312 Hose, Radiator Top 113 22843320 Hose, Radiator Bottom 114 22671721 Clamp, Hose 215 22671739 Clamp, Hose 2
Continued on next page
2
54
313
15
1
9
11
6
8
14
16
17
17
20
18
20
10
4
12
7
21
5
radiator cap 85623718
60 22926166
Cooling System Parts
22926166_062_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued
16 36884948 Bottle, Coolant Recovery 117 35296342 Clamp, Hose 218 35360775 Hose, Fuel ( 36 inches ) 119 96701461 Screw 5 M6 - 1.0 X 2520 36898104 Nut 5 M6 - 1.021 23037849 Bracket, Coolant Recovery 1
2
54
313
15
1
9
11
6
8
14
16
17
17
20
18
20
10
4
12
7
21
5
61
Engine Air Intake
22926166_064_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22173561 Air Cleaner Assembly 12 36890135 Element, Air Filter (Not Shown) 13 54564737 Hose, Air Intake 14 95953493 Nipple 1 1/8” X 3/4”5 35314939 Indicator, Restriction 16 96702824 Screw 27 35221662 Clamp 2
1
3
5 4
7
6
62 22926166
Exhaust Assembly
22926166_065_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22892699 Muffler, Exhaust 12 35846484 Cap, Rain 13 36881886 Nut, Hex Flange 4
3
2
1
63
Battery
22926166_066_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22890628 Battery Module 12 22662183 Bracket, Battery Mounting 13 22494983 Angle 14 23050982 J-Bolt 2 8.5”5 36853265 Washer, Plastic 26 35144492 Nut, Hex 27 35279025 Screw, Tapping 48 35582410 Cable, Battery Positive 19 36780609 Cable, Battery Negative 1
10 22730972 Cable, Jumper (From Switch to Starter) 111 36896975 Switch, Battery Disconnect 1
3
2
7
6
1
4
9
8
10
11
64 22926166
Alternator, Alternator Mounting
22926166_067_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22757322 Alternator, LSA 422S4 50 Hz 12 22662290 Support, Alternator 13 96740782 Screw, Hex 2 M12 - 1.75 X 904 22429641 Isolator 25 54429295 Washer, Snubbing 26 35304047 Nut 27 35279025 Screw, Tapping 4 M8 - 1.25 X 208 96708037 Bolt, Engine-Generator 8 M8 - 1.25 X 169 96741970 Bolt, Drive Disk 8 M10 - 1.25 X 30
10 22878615 Alternator Wire Assembly, 1Phase (Not Shown) 122878607 Alternator Wire Assembly, 3Phase (Not Shown) 1
11 22742563 Plate, Isolator 2
6
7
5
2
3
9
1
4
8
711
not in BOM?
36783488 strap ground
65
Alternator, Alternator Mounting
22926166_068_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 85425882 Bearing 12 85509032 Wavey Washer 13 85508893 Wound Exciter Field 14 85402451 Voltage Regulator 15 85425965 Drive Disc LSA 422S4 16 85425858 Diode Bridge Assembly 17 85425866 Surge Suppressor 18 85508992 O-Ring 19 22754006 Fan 1
10 85626968 Fuse, AVR (Not Shown) 111 22980031 Tie-Rods12 22980049 Stud Terminal Blocks (Not Shown)13 22980072 Stud Nuts (Not Shown)
4
5
7
1 8 23
6
NSS
NSS
NSS
NSS
9 11
66 22926166
part nvalve
Enclosure Assembly
22926166_069_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22800783 Hose Fitting 12 22219026 Connector, Bulkhead 23 22647325 Baffle, Radiator 14 22647366 Angle, Door 2
4A 36797652 Screw, Tapping 85 22312409 Cover, Radiator 16 22647291 Door, Side 27 36793602 Latch Door 1
7A 36794816 Rivet 88 22806681 Handle, Latch 29 23051410 Panel, Rear 1
10 22806566 Panel, Center, LH 110A 36797652 Screw, Tapping 1211 22647309 Panel, Center, RH 1
11A 36797652 Screw, Tapping 12
Continued on next page
78 7A
1313A
10 10A
15 15A
9
3
11 11A
2
1
16
44A
1212A
5
6
17
1414A
?
umber for required
drawing missing grill
67
Enclosure Assembly
22926166_069_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued
12 22647077 Panel, Exhaust Grill 112A 36797652 Screw, Tapping 1013 22647101 Panel, Front 1
13A 36797652 Screw, Tapping 1414 22647085 Panel, Side, Front 2
14A 36797652 Screw, Tapping 815 22875181 Panel, Side, Rear 2
15A 36797652 Screw, Tapping 1216 22892921 Panel, Roof 117 22892566 Frame G10 1
78 7A
1313A
10 10A
15 15A
9
3
11 11A
2
1
16
44A
1212A
5
6
17
1414A
?
68 22926166
Foam Assembly
22926166_071_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22704993 Foam, Exhaust Baffle 42 22705008 Foam, Side Door 2
2
1
missing foam panels are required in revised manual
FOAM SHEETS
Supplying foam sheets for current Doosan Portable Power Products is a very time consuming process, even more so for old machines. Due to such small quantities involved it proves very expensive and time consuming process. To address this problem Doosan Portable Power offer complete foam sheets ex stock from which the customer can cut to their own individual application. PART NUMBER SIZES 92949742 1.9m x 1.5m x 25mm thick (7' x 5' x 1” thick) 92949759 .95m x 1.5m x 25mm thick (3' x 5' x 1” thick) 92949767 1.9m x 1.5m x 50mm thick (7' x 5' x 2” thick) 92949775 .95m x 1.5m x 50mm thick (3' x 5' x 22 thick)
69
Fuel Tank & Hardware
22926166_072_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22662415 Fuel Tank Assembly 12 36845022 Strainer, Fuel Tank 13 36845014 Cap, Fuel Filler 14 22783245 Bracket, Tank Mounting 25 22765523 Bracket, Tank Mounting 26 22765549 Bracket, Tank Mounting 17 22785539 Bracket, Tank Mounting 1
7A 36889608 Screw, Hex 4 M8 - 1.25 X 257B 36881886 Nut, Hex 4 M8 - 1.257C 22959936 Screw, Tapping 4 M8 - 1.25 X 208 22580351 Containment Level Switch 19 22616353 U-Bolt 2
10 95923298 Nut, Self Locking 411 22580336 Bracket, Switch 112 96738802 Screw, Tapping 613 54525506 Fuel/Water Separator Filter 114 22630628 Bracket, Fuel/Water Separator 215 22747380 Fuel Tank Gauge 116 22585111 Pad, Fuel Tank 3
4
8
9
12
10
11
15
5
14
13
2
3
6
7
7A
7B
7C
1
16
error, switch not fitted
70 22926166
Fuel Tank Piping
22926166_073_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 95992392 Plug 12 35378538 Elbow, Barbed (Fuel Feed) 13 95940748 Bushing (Fuel Feed) 14 35363506 Elbow, Barbed (Fuel Return) 15 35369339 Connector, Female 26 35369347 Connector, Male 27 35356484 Tubing 2 24”8 35322395 Silencer 29 35363498 Hose, Pick Up to Pump (Not Shown) 1 8”
10 35363498 Hose, Pump to Engine (Not Shown) 2 22”11 35363498 Hose, Return (Not Shown) 2 25”12 35253038 Clamp, Hose 213 92368687 Screw, Tapping 2 M6 - 1.0 X 1414 35296342 Clamp (Not Shown) 8
7
6
513
12
8
7
6
513
12
8
3
2
1
4
71
Central Drains
22926166_075_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 35363498 Hose 1 10”2 35296342 Clamp 23 95928222 Plug 24 35306125 Hose Assembly 15 35283126 Connector 16 22686133 Elbow 17 22375141 Valve 28 95092318 Nipple 29 22219026 Bulkhead Fitting 2
10 35369511 Adapter 111 22800783 Adapter 112 22806947 Adapter 1
RADIATOR6
4
2
1
8
3
3
9
8
7
5
10
12
2
11
7
9
72 22926166
Control Panel Assembly
22926166_076_05/06_A
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22857932 Control Box 12 22857817 Control Panel, 3 Phase CE Sockets 1
22881585 Control Panel, 1 Phase Stnadard 123129729 Control Panel, 1 Phase, 3 Phase UK Sockets 1
2
1
standard
73
Control Panel - Standard Sockets - 1 Phase
22926166_077_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22127385 Switch, Start 12 22578447 Controller, Electronic 13 22650451 Socket, 16A, 230V 14 22672471 Voltmeter 15 22681373 Socket, 16A, 230V 16 22688717 Switch, E-Stop 17 22711865 Module, 2 Warning Lights 18 22780985 Hourmeter, 100,000 Hr 19 22857932 Control Box 1
10 22862486 Bracket 111 22881262 Assembly, DIN rail 112 22881288 Breaker 113 22881585 Panel, Control 114 22881643 Decal, Control Panel 115 22881700 Ampermeter 116 22894273 Label, E-Stop 117 36889608 Screw 1 M8 - 1.25 X 25
1
2
3
4
5
679 10
11
12
13
14
15
17 16 8
74 22926166
Control Panel - UK Sockets - 3 Phase
22926166_077_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22127385 Switch, Start 12 22578447 Controller 13 22650444 Socket, 16A, 400V 14 22650469 Socket, 32A, 400V 15 22666093 Bridge, PE 16 22672471 Voltmeter 17 22681431 Breaker, Circuit 18 22688717 Switch, E-Stop 19 22711865 Module, 2 Warning Lights 1
10 22734859 Rail, DIN 111 22747893 Ammeter 112 22750970 Terminal, Lock 513 22780985 Hourmeter, 100,000 hr 114 22862155 Dinrail Assembly 115 22885768 Breaker, Circuit 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 21
22 23
24 25 26 27
28
29
30
75
Control Panel - UK Sockets - 3 Phase
22926166_077_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES16 22894273 Label, E-Stop 117 22966089 Ampermeter 118 22967970 Breaker, RCD 119 23059637 Socket, 16A, 110V 220 23109549 Relay, Overcurrent 121 23109556 Contactor, 25A 122 23129729 Panel, Control 123 23129745 Decal, Control Panel 124 23133986 Box, Control 125 23134075 Bracket 126 23134083 Rail, DIN 127 23135866 Breaker, Circuit 128 23137227 Cover, Power Pedestal 129 36889608 Screw 1 M8 - 1.25 X 2530 96705058 Screw 8 M6 - 1.0 X 12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 21
22 23
24 25 26 27
28
29
30
76 22926166
Control Panel - CE Sockets - 3 Phase
22926166_077_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 22127385 Swwitch, Start 12 22578447 Controller 13 22650444 Socket, 16A, 400V 14 22650451 Socket, 16A, 230V 15 22672471 Voltmeter 16 22681373 Socket, 16A, 230V 17 22688717 Switch, E-Stop 18 22711865 Module, 2 Warning Lights 19 22747893 Switch, Ammeter 1
10 22780985 Hourmeter, 100,000 hr 111 22857817 Panel, Control 112 22857932 Box, Control 113 22857965 Breaker 114 22862155 Assembly, Dinrail 115 22862486 Bracket 116 22862874 Decal, Control Panel 117 22966089 Ampermeter 118 36889608 Screw 1 M8 - 1.25 X 2519 22894273 Label, E-Stop 1
1
2
3
4
5
6
78
9
101112 13
14
15
16
17
18 19
77
Decal Location
22926166_078_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 93171254 Decal, Diesel Fuel 12 23047566 Decal, No Water 23 92867449 Decal, Refer to Manual 14 92930593 Decal, Hazardous Voltage 15 93171262 Decal, Lift Point 26 92912559 Decal, Earth Warning 17 23047608 Decal, No Flame 18 23047582 Decal, Crush Hazard 29 54642327 Decal, Battery Disconnect 1
10 23047624 Decal, Coolant Level 111 22873681 Decal, IR Side Logo 212 22895247 Decal, IR Front Logo 113 22762512 Decal, 12” Powersource 214 22810634 Decal, G10 Model 215 22916720 Decal, IR Powered 116 22713648 Decal, IR Logo 22” Rear 117 23250756 Data plate 50Hz (Not Shown) 1
36794816 Rivet 218 23062893 Decal, 91dB Sound Power (Not Shown) 2
4
1
9
7
11
12
13
14
11
15
10
2
28
8
1314
3
5
5
6
16
78 22926166
Frame Assembly
22926166_079_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22892566 Frame, Nova G10 12 23131279 Lifting Bail, Top 13 36880995 Screw, Hex 84 36879195 Nut, Hex Flange 85 23131287 Lifting Bail, Side 26 22668677 Plate, Lifting 1
6A 23138985 Eyebolt 16B 96720933 Nut, Hex Flange 1 1” - 87 36880995 Screw 48 36879195 Nut 4
23140866 Lift Bail Assembly 1
1
4
3
6
5
2
6A 6B
8
7
?
?9
22668677 lifting plate, not shown
switch number?
79
Forklift Skid Option
22926166_079_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 22828123 Skid, Forklift 12 36879302 Screw 4 M16 - 2.0 X 503 36879211 Nut 4 M16 - 2.0
1
4
3
6
5
2
6A 6B
8
7
wrong drawing insert skid drawing is 22828123
80 22926166
Fuel / Water Separator Option
22926166_074_06/08_B
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 54480512 Head Assembly 12 35358381 Cover, Check Ball 13 54480520 Plug, Vent 14 54525530 Element Assembly, Fuel/Water 15 54480504 Bowl 16 54525506 Fuel/Water Separator Filter Assembly - Complete 17 22630628 Bracket, Fuel / Water Separator 18 35279025 Screw, Tapping 2 M8 - 1.25 X 209 36889608 Screw 2 M8 - 1.25 X 25
10 36881886 Nut 2 M8 - 1.25
1
2
3
4
5
6
7
8
9
10
3
2
81
Recommended Spares & Service Kits
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
RECOMMENDED SPARE PARTS
CLASS 1: RECOMMENDED MAINTENANCE AND REPAIR ITEMS
89311716 Oil Protec 15W4085426815 Fuel Filter Primary54525530 Element Assembly, Fuel/Water85426849 Oil Filter36890135 Air Filter Element22843346 Cap, Radiator22843312 Upper Radiator Hose22843320 Lower Radiator Hose22844526 Fan Belt54757935 Oil Pressure Switch22554224 Water Temperature Switch22842736 Solenoid Assembly22843270 Thermostat22843759 Gasket, Rocker Cover22688717 Emergency Stop Switch44003929 250 Hr. Maintenance Kit - Without Fluids44003937 500 Hr. Maintenance Kit - Without Fluids
CLASS 2: PARTS REQUIRED TO PREVENT EXTENDED DOWNTIME IN REMOTE LOCATIONS
85400216 Injector22843965 Starter22843585 Charging Alternator22671747 Electric Fuel Pump85400612 Glow Plug22845127 Water Pump22757322 AC Alternator Assembly85626968 Fuse Voltage Regulator85402451 Automatic Voltage Regulator85425882 Bearing85509032 Wavy Washer85425858 Diode Bridge85425866 Surge Suppressor22754006 Alternator Cooling Fan22980031 Tie Rods22578447 Control Module, CM22711865 Module Warning22127385 Start Switch S122672471 Voltmeter, M522881700 Ammeter 1Ph, M622966089 Ammeter 3Ph, M6
Continued.....
qty?
alternator
82 22926166
Recommended Spares & Service Kits
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued
CLASS 2: PARTS REQUIRED TO PREVENT EXTENDED DOWNTIME IN REMOTE LOCATIONS
23161466 Fuse, F1, F2, 1 Amp36793651 Fuse, F4, 25 Amp22780134 Fuse, F5, 250MA22881668 Circuit Breaker 1Ph, CB122967970 Circuit Breaker 3Ph, CB122885768 Circuit Breaker 3Ph, CB222511505 Relay 70 Amp 12VDC, K1 K222780985 Hour Meter M122747315 Shunt Trip Relay ST
not in the BOM
83
84 22926166
85
86 22926166
Wiring Diagrams
87
88
89
ram
PHASE VOLTAGEL-L 230L-M 115
L LM
2 6
3
8
115
1 4 7 10
9
12FF
0V
M6AC Amps
M5AC VOLTS
CB140A
RCDRCD 30mA
1041 3N
117A
2 4N
262
EM-4
GND
210 211
F11A1A
212
211A220A
261
263
4mm
0.75mm
0.75mm
RI2k2/2W
CB1-ST
0.75mm
0.75mm
1 Phase, AC Wiring Diag
X2 Z1 X1 Z2 E+ E- SH 230V
AVRR438LSE- E+ X1 X2 Z1 Z2
EXCITATION WIRING
TI (L)TI0 (L)
PE
NL
PE
NL
PE
NL
ALTERNATOR LSA 42.2 S4
X416ACE
X316ACE
X216A
SCHUCKO
PEBRIDGE
4N2
1 3NCB416A
256 255
2.5mm
4N2
1 3NCB316A
254 253
2.5mm
4N2
1 3NCB216A
252 251
2.5mm
1 2 6
4
OPTION
230B230C
230D
PE
230220210
5 3
7 8 12
10 11 9
PE
PENL
4mm
2.5mm
230A
4mm
1P+N 10mm BUS BAR
T1T9T3
SUPBLK
WHITE
BLKBLK
BLU
90
ram
F5A B
116
18111(+)
+
-
M1HOURMETER
126
128A128
101
131
DS1HIGHENG TEMP
DS2LOWOILPRESSURE
+ +
10
S2HIGHENGINECOOLANTN.C.
5
50
31
4
7
6
18
P3-3
P3-8
P3-7
P3-1
P3-5
P3-9
P3-10
P3-11
P3-13
P3-12
P3-4
P3-14
P5
WHT
VIO
BLU
YEL
BRN
WHT
ORN
BRN
BLU
GRY
WHT
9
80
26
8
12
GRY
WHT
BRN
S3ENGINEOILPRESSURE
C
C
16
03
9
10
12
3120
114
117
121
122
31C
16
31B
80B
PULLWHITE
HOLDRED
L1FUELSOLENOID
NEUTRALBLACK
FP1FUELPUMP
118
80A
250MA
CB1-ST
117A
12
NODE
SP1
1 Phase, DC Wiring Diag
102
P3-15
130
RED
1
12
B
A
F425A
30C
12RED
30B
30 86K1START ORSAFETY RELAY
30A 87 85
8 BRN050
12RED
12RED YEL
8RED
4RED
S6BATTERY
4RED
BT1BATTERY
12V4
BLK31
B1STARTERMOTOR
30
50YEL
30C
P3-6
16BLU
05786 30 K2
ENGINEINTAKEHEATER
85 87
58
12BLU
16BRN
31A
1
2
R1ENGINEGLOWPLUGHEATER
VIOP4
B+ P ORN
6
31G
G1ALTERNATOR
R
L
7
16
18
CM P2
LED VOLTS
LOW COOL LED
ENG TEMP LED
ENG OIL PR LED
LOW FUEL LED
CONTAIN LED
12
34
56789101112
ALT-S (TACH)
FUEL LVL SW IN
CONTAIN LVL OK
P1
FUEL SOL
ALT-R(IG)
HOURMETER
FUEL PULL-IN
ENG OIL OK
CRANK
STARTER COIL
ALT-L
12V/LOW COOL
GND/ENG BLK
LOW COOL OK
ENG TEMP SW
ENG TEMP OK
ENG OIL PR SW
ALT-S/TACH
12V IN
12V SW
12V/CONTAIN SW
START COIL GND
HRMTR GND
GND
1234
56789
101112
13141516
17181920212223
111(+)
1
10
1
1
11
125
126
128
101
131
AC
116
118
S
POS
+ -
30D
31A31B 31C
P3-2 30D
14RED
M5X0.8
AC
0FF
B+C+D
B+C
A
B
S1STARTSW
119
1
2
12
EM
3
4 EM
12
18CB1-ST 104 PINK
ORN102A
RED
18
ONPREHEATSTART
BB+C
B+C+D
16
150
18
150
18
92
ram
230 W−N, L3−N 230V−N, L2−N230U−N, L1−N400U−W, L1−L3400V−W, L2−L3400U−V, L1−L2
230/400PHASE
L3
L2 L1
N
CT3
7
10
1
4
11
85
2
12
96
3
D
V
W
U
380V 0V
251
252253
254255
256
64
3 5
2
1
8N
7N
3 51 7N
4 62 8N
P2
P1
S2S1
S11AMMETER
SWITCH
0
1
2
3
M6AC AMPS
2
9259
260
2.5mm
2.5mm
18
17
8
3
1
6
0.75mm
M5AC VOLTS
F1 − F21A
222
212
0.75mm
210A
220A
261104
117A262
EM−4
GND
0.75mm
0.75mm
RI2k2/2W
CB1−ST
CT2 CT1
CB220A
6kA/B
CB125ARCD
RCD 30mA
T1 − CT3URRENTSFORMERS
263
3 Phase, AC Wiring Diag
22926166_087_02/06_A
T1T9T3
SUPBLK
WHITE
BLKBLK
EXCITATION WIRING
E− E+ X1 X2 Z1 Z2 AVRR438LS
X2 Z1 X1 Z2 E+ E− SH
1 3 2
4 6 5
7
10 12 11
89
T10(N)BLU
T2(L2)
T3(L3)
PE
L1 L2 L3 N PE
210 220 230 280 240
2.5mm
PE
L3L2
PE
NL
PE
NL
X316A
X416ACE
X516A
SCHUCKO
PEBRIDGE
64
3 5CB316A
271 272
2.5mm
274 275 276 277
2
1
8N
7N
4N2
1 3NCB416A
2.5mm
4N2
1 3N
CB516A
2.5mm
2.5mm
270 273
L1 N
240B
240C
240A
240D2.5mm
3F+N 10mm BUS BAR
ALTERNATOR LSA 42.2 S4
281231
221
CC
TRAN
281A
2.5mm PE
93
ram
F5A B
116
18
111(+)
+
−
M1HOURMETER
126
128A128
101
131
DS1HIGHENG TEMP
DS2LOWOILPRESSURE
+ +
10
S2HIGHENGINECOOLANTN.C.
5
50
31
4
7
6
18
P3−3
P3−8
P3−7
P3−1
P3−5
P3−9
P3−10
P3−11
P3−13
P3−12
P3−4
P3−14
P5
WHT
VIO
BLU
YEL
BRN
WHT
ORN
BRN
BLU
GRY
WHT
9
80
26
8
12
GRY
WHT
BRN
S3ENGINEOILPRESSURE
C
C
16
11(+)
103
109
110
112
113120
114
117
121
122
125
126
128
101
131
31C
SP1
16
31B
80B
PULLWHITE
HOLDRED
L1FUELSOLENOID
NEUTRALBLACK
FP1FUELPUMP
118
80A
250MA
CB1−ST
117A
12
NODE
3 Phase, DC Wiring Diag
22926166_088_02/06_A
18
18
150
102
P3−15
130
12
RED
1
2
1
12
B
A
F425A
30C
12
RED
30B
30 86K1START ORSAFETY RELAY
30A 87 85
8BRN
05012
RED
12
RED YEL
8RED
4RED
S6BATTERY
4RED
BT1BATTERY
12V4
BLK31
B1STARTERMOTOR
30
50YEL
30C
P3−6
16BLU
057
86 30K2ENGINEINTAKEHEATER
85 87
58
12BLU
16BRN
31A
1
2
R1ENGINEGLOWPLUGHEATER
VIO
P4
�� P ORN
6
31G
G1ALTERNATOR
R
L
7
16
18
CM P2
LED VOLTSLOW COOL LED
ENG TEMP LED
ENG OIL PR LED
LOW FUEL LED
CONTAIN LED
1
2
34
5
6
7
8
9
1011
12
ALT−S (TACH)FUEL LVL SW IN
CONTAIN LVL OK
P1
FUEL SOL
ALT−R(IG)
HOURMETER
FUEL PULL−IN
ENG OIL OK
CRANK
STARTER COIL
ALT−L
12V/LOW COOL
GND/ENG BLKLOW COOL OK
ENG TEMP SW
ENG TEMP OK
ENG OIL PR SWALT−S/TACH
12V IN
12V SW12V/CONTAIN SW
START COIL GND
HRMTR GNDGND
1
2
3
4
5
6
7
8
9
10
11
12
1314
15
16
17
18
192021
22
23
1
AC
116
118
S
POS
+ −
30D
31A
31B 31C
12
EM
P3−230D
14RED
M5 X 0.8
AC
0FF
�����
���
A
�
S1STARTSW
119
16
3
4 EM
18CB1−ST 104 PINK
ORN102A
18
ONPREHEATSTART
����
�����
RED
150
WORD INDEX
CPN250 Hr. Maintenance Kit - Without Fluids . . . . . . . 83500 Hr. Maintenance Kit - Without Fluids . . . . . . . 83
AAC Alternator Assembly . . . . . . . . . . . . . . . . . . . . 83Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . 62Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . 83Alternator
LSA 422S4 50 Hz . . . . . . . . . . . . . . . . . . . . . . 65Alternator Assembly . . . . . . . . . . . . . . . . . . . . . . . 49Alternator Cooling Fan . . . . . . . . . . . . . . . . . . . . . 83Alternator Wire Assembly
1Phase (Not Shown) . . . . . . . . . . . . . . . . . . . 653Phase (Not Shown) . . . . . . . . . . . . . . . . . . . 65
Ammeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Ammeter 1Ph
M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Ammeter 3Ph
M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Ampermeter . . . . . . . . . . . . . . . . . . . . . . . 75, 77, 78Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Assembly
DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Dinrail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Automatic Voltage Regulator . . . . . . . . . . . . . . . . 83
BBaffle
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Ball
Steel Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 18Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Bearing
Radial Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Bearing Set
0.25 Undersized . . . . . . . . . . . . . . . . . . . . . . . 200.50 Undersized . . . . . . . . . . . . . . . . . . . . . . . 200.75 Undersized . . . . . . . . . . . . . . . . . . . . . . . 20Connecting Rod
0.25 Oversized . . . . . . . . . . . . . . . . . . . . . 250.50 Oversized . . . . . . . . . . . . . . . . . . . . . 250.75 Oversized . . . . . . . . . . . . . . . . . . . . . 25Standard . . . . . . . . . . . . . . . . . . . . . . . . . 25
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Belt
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Block
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Block Assembly
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Block Sub Assembly
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Body Sub Assembly . . . . . . . . . . . . . . . . . . . . . . . 38
BoltAlternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Bearing Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 16Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . 25Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . 11Drive Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Engine-Generator . . . . . . . . . . . . . . . . . . . . . . 65Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 49Governor Case . . . . . . . . . . . . . . . . . . . . . . . . 42High Speed Set . . . . . . . . . . . . . . . . . . . . . . . . 40Low Idle Set . . . . . . . . . . . . . . . . . . . . . . . . . . 41Rocker Bracket . . . . . . . . . . . . . . . . . . . . . . . . 13Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Washer Head . . . . . . . . . . . . . . . . . . . . . . . . . 44with Washer 11, 14, 15, 21, 22, 23, 29, 34, 35, 36, 37, 39, 42, 46, 47
Bolt AssemblyHigh Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
BottleCoolant Recovery . . . . . . . . . . . . . . . . . . . . . . 61
Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Box
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 77, 78Bracket
Battery Mounting . . . . . . . . . . . . . . . . . . . . . . . 64Coolant Recovery . . . . . . . . . . . . . . . . . . . . . . 61Fuel / Water Separator . . . . . . . . . . . . . . . . . . 82Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Fuel/Water Separator . . . . . . . . . . . . . . . . . . . 71Rocker Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 13Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Tank Mounting . . . . . . . . . . . . . . . . . . . . . . . . 71
Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 78Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 77RCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
BridgePE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Bulkhead Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Bushing
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Knock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bushing (Fuel Feed) . . . . . . . . . . . . . . . . . . . . . . . 72
CCable
Battery Negative . . . . . . . . . . . . . . . . . . . . . . . 64Battery Positive . . . . . . . . . . . . . . . . . . . . . . . . 64Jumper (From Switch to Starter) . . . . . . . . . . . 64
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
95
WORD INDEX
CapBearing Front . . . . . . . . . . . . . . . . . . . . . . . . . 16Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . 16Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . . . 16Bearing Rear . . . . . . . . . . . . . . . . . . . . . . . . . 17Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . 25Fuel Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Sealing . . . . . . . . . . . . . . . . . . 10, 13, 16, 17, 18Torque Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Valve Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Vinyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Cap Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Cap Set
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Case
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Case AssemblyGovernor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Charging Alternator . . . . . . . . . . . . . . . . . . . . . . . . 83Circuit Breaker 1Ph
CB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Circuit Breaker 3Ph
CB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84CB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
ClampFilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Hose . . . . . . . . . . . . . . . . . . . . . . . 52, 60, 61, 72
Clamp (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . . 72Clamp A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Clamp B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37CLASS 1
RECOMMENDED MAINTENANCE AND REPAIR ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
CLASS 2PARTS REQUIRED TO PREVENT EXTENDED DOWNTIME IN REMOTE LOCATIONS . . 83, 84
ClipHose . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 37, 39
Cock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Collar
Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Connector
Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Contactor25A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Containment Level Switch . . . . . . . . . . . . . . . . . . 71Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 74, 75
Control ModuleCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Control Panel1 Phase
3 Phase UK Sockets . . . . . . . . . . . . . . . . 741 Phase Stnadard . . . . . . . . . . . . . . . . . . . . . . 743 Phase CE Sockets . . . . . . . . . . . . . . . . . . . . 74
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 78Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
CoverCheck Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Governor Shaft . . . . . . . . . . . . . . . . . . . . . . . . 41Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Power Pedestal . . . . . . . . . . . . . . . . . . . . . . . . 77Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Torque Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cover AssemblyInlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26C-Ring
High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Torque Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
DData plate 50Hz (Not Shown) . . . . . . . . . . . . . . . . 79Decal
12” Powersource . . . . . . . . . . . . . . . . . . . . . . . 7991dB Sound Power (Not Shown) . . . . . . . . . . 79Battery Disconnect . . . . . . . . . . . . . . . . . . . . . 79Control Panel . . . . . . . . . . . . . . . . . . . 75, 77, 78Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . 79Crush Hazard . . . . . . . . . . . . . . . . . . . . . . . . . 79Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Earth Warning . . . . . . . . . . . . . . . . . . . . . . . . . 79G10 Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Hazardous Voltage . . . . . . . . . . . . . . . . . . . . . 79IR Front Logo . . . . . . . . . . . . . . . . . . . . . . . . . 79IR Logo 22” Rear . . . . . . . . . . . . . . . . . . . . . . 79IR Powered . . . . . . . . . . . . . . . . . . . . . . . . . . . 79IR Side Logo . . . . . . . . . . . . . . . . . . . . . . . . . . 79Lift Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79No Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79No Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Refer to Manual . . . . . . . . . . . . . . . . . . . . . . . 79
Dinrail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 76Diode Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Diode Bridge Assembly . . . . . . . . . . . . . . . . . . . . . 67Door
Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Drive Disc LSA 422S4 . . . . . . . . . . . . . . . . . . . . . . 67
96 Parts Book
WORD INDEX
EElbow
Barbed (Fuel Feed) . . . . . . . . . . . . . . . . . . . . 72Barbed (Fuel Return) . . . . . . . . . . . . . . . . . . . 72
Electric Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . 83Element
Air Filter (Not Shown) . . . . . . . . . . . . . . . . . . . 62Element Assembly
Fuel/Water . . . . . . . . . . . . . . . . . . . . . . . . 82, 83Element Sub Assembly . . . . . . . . . . . . . . . . . . . . . 43Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . 83Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Engine Mounting Bracket
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
FFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Fan Guard
Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
FilterFuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . 27Foam
Exhaust Baffle . . . . . . . . . . . . . . . . . . . . . . . . 70Side Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
FrameNova G10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Frame G10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Fuel Filter Primary . . . . . . . . . . . . . . . . . . . . . . . . . 83Fuel Pump Assembly . . . . . . . . . . . . . . . . . . . . . . 52Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . 71Fuel Tank Gauge . . . . . . . . . . . . . . . . . . . . . . . . . 71Fuel/Water Separator Filter . . . . . . . . . . . . . . . . . . 71Fuel/Water Separator Filter Assembly - Complete 82Fuse
AVR (Not Shown) . . . . . . . . . . . . . . . . . . . . . . 67F1
F21 Amp . . . . . . . . . . . . . . . . . . . . . . . . 84
F425 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
F5250MA . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Fuse Voltage Regulator . . . . . . . . . . . . . . . . . . . . 83
GGage
Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
GasketCylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . 54Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Engine Cylinder Head . . . . . . . . . . . . . . . . . . . 11Exhaust Manifold . . . . . . . . . . . . . . . . . . . 30, 54Front Plate . . . . . . . . . . . . . . . . . . . . . . . . 21, 54Fuel Return . . . . . . . . . . . . . . . . . . . . . . . . 37, 53Gear Case . . . . . . . . . . . . . . . . . . . . . . . . 21, 54Governor Case . . . . . . . . . . . . . . . . . . . . . 41, 54Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 53Inlet Cover . . . . . . . . . . . . . . . . . . . . . . . . 29, 54Inlet Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 54Liquid (Not Shown) . . . . . . . . . . . . . . . . . . . . . 54Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Oil Seal Case . . . . . . . . . . . . . . . . . . . . . . 19, 53Rocker Cover . . . . . . . . . . . . . . . . . . . 14, 54, 83Thermostat . . . . . . . . . . . . . . . . . . . . . . . . 35, 54Thermostat Case . . . . . . . . . . . . . . . . . . . 35, 54Tie-Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Tie-Rod Cover . . . . . . . . . . . . . . . . . . . . . . . . . 53Water Pump . . . . . . . . . . . . . . . . . . . . . . . 34, 53
Gasket (Not Shown) . . . . . . . . . . . . . . . . . . . . . . . 53Gasket Kit
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Gear
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . 28Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Gear AssemblyIdler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Guide
Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . 10Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Oil Level Gage . . . . . . . . . . . . . . . . . . . . . . . . 17
HHandle
Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Hanger
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Head
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Holder
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
97
HoseAir Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 39Fuel ( 36 inches ) . . . . . . . . . . . . . . . . . . . . . . 61Pick Up to Pump (Not Shown) . . . . . . . . . . . . 72Pump to Engine (Not Shown) . . . . . . . . . . . . . 72Radiator Bottom . . . . . . . . . . . . . . . . . . . . . . . 60Radiator Top . . . . . . . . . . . . . . . . . . . . . . . . . . 60Return (Not Shown) . . . . . . . . . . . . . . . . . . . . 72Water Lower . . . . . . . . . . . . . . . . . . . . . . . . . . 52Water Upper . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hose AssemblyAir Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hose Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 60, 68Hour Meter M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Hourmeter
100000 Hr . . . . . . . . . . . . . . . . . . . . . . . . . . . 75000 hr . . . . . . . . . . . . . . . . . . . . . . . . . 76, 78
HousingFlywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Sub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 43
IIndicator
Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 83Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 65
JJ-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Jet
Combustion . . . . . . . . . . . . . . . . . . . . . . . . . . 11Joint
3 Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 34
KKey
Sunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Woodruff . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 26
LLabel
E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . 75, 77, 78Latch Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Lever
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Governor Spring . . . . . . . . . . . . . . . . . . . . . . . 41Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . 41
Lever AssemblyTension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Lift Bail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 80Lifting Bail
Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
LockValve Spring . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lower Radiator Hose . . . . . . . . . . . . . . . . . . . . . . . 83
MManifold
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Module
2 Warning Lights . . . . . . . . . . . . . . . . . 75, 76, 78Module Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 83Mount
Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Muffler
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
NNozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 38Nut
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . 25Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 64, 71Hex Flange . . . . . . . . . . . . . . . . . . . . . . . . 63, 80High Speed Set . . . . . . . . . . . . . . . . . . . . . . . . 40Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 32, 40Nozzle Retaining . . . . . . . . . . . . . . . . . . . . . . . 38Self Locking . . . . . . . . . . . . . . . . . . . . . . . . . . 71Torque Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
OOil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . 59, 83Oil Protec 15W40 . . . . . . . . . . . . . . . . . . . . . . . . . 83
PPacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 54Pad
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Pan
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Pan Assembly
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Panel
CenterLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Control . . . . . . . . . . . . . . . . . . . . . . . . 75, 77, 78Exhaust Grill . . . . . . . . . . . . . . . . . . . . . . . . . . 69Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Side
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Piece
Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
98
WORD INDEX
PinDowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 18Grooved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Knock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14#1 Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . 37#2 Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . 37#3 Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Breather . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 29Fuel Leak-Off . . . . . . . . . . . . . . . . . . . . . . . . . 37Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Piston0.25 Oversized . . . . . . . . . . . . . . . . . . . . . . . . 240.50 Oversized . . . . . . . . . . . . . . . . . . . . . . . . 24Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 49Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Radiator Mounting . . . . . . . . . . . . . . . . . . . . . 60Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Relay Mounting . . . . . . . . . . . . . . . . . . . . . . . . 58Tappet Shim . . . . . . . . . . . . . . . . . . . . . . . . . . 44Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PlugDrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 51Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Glow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Tapered . . . . . . . . . . . . . . . . . . . . . . . 11, 18, 19Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
PulleyCrankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pump AssemblyFuel Injection . . . . . . . . . . . . . . . . . . . . . . . . . 43Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
RRack Assembly
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . 52Radiator Bracket Support . . . . . . . . . . . . . . . . . . . 58Rail
DIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 77RECOMMENDED SPARE PARTS . . . . . . . . . . . . 83Relay
Overcurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Relay 70 Amp 12VDCK1 K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
RetainerValve Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RingPiston no. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Piston no. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Snap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ring AssemblyOil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ring SetPiston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Piston 0.25 Oversized . . . . . . . . . . . . . . . . . . . 24Piston 0.50 Oversized . . . . . . . . . . . . . . . . . . . 24
RivetSerration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Rocker & Shaft Assembly . . . . . . . . . . . . . . . . . . . 12Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Rocker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 12Rod
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rod AssemblyConnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SSandwich Mount . . . . . . . . . . . . . . . . . . . . . . . . . . 60Screw
Air Bleeder . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Hex . . . . . . . . . . . . . . . . . . . . . 58, 60, 65, 71, 80Hollow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Rack Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Tapping . . . . . . . . . 58, 64, 65, 68, 69, 71, 72, 82
Screw AssemblyRack Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
SealOil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 21Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Valve Stem . . . . . . . . . . . . . . . . . . . . . . . . 12, 53
Seal Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Seat
Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . 10Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
ShaftFuel Injector Pump . . . . . . . . . . . . . . . . . . . . . 46Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Sliding Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . 42
Shaft AssemblyIdler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
99
WORD INDEX
ShimGovernor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41T=0.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=0.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45T=1.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
ShroudFan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Shunt Trip Relay ST . . . . . . . . . . . . . . . . . . . . . . . 84Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Skid
Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Sleeve
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Sliding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Socket16A
110V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77230V . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 78400V . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 78
32A400V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Solenoid & Nut Set . . . . . . . . . . . . . . . . . . . . . . . . 50Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . 50, 83Spring
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Plunger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Tie-Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Start Switch S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Starter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 47Strainer
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Strainer Assembly
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Strap
Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Stud Nuts (Not Shown) . . . . . . . . . . . . . . . . . . . . . 67Stud Terminal Blocks (Not Shown) . . . . . . . . . . . . 67Support
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Surge Suppressor . . . . . . . . . . . . . . . . . . . . . . 67, 83
SwitchAmmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Battery Disconnect . . . . . . . . . . . . . . . . . . . . . 64E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . 75, 76, 78Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 76
SwwitchStart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
TTappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Tappet Sub Assembly . . . . . . . . . . . . . . . . . . . . . . 43Terminal
Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 83Thermostat Assembly . . . . . . . . . . . . . . . . . . . . . . 35Tie Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Tie-Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Tie-Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
UUpper Radiator Hose . . . . . . . . . . . . . . . . . . . . . . . 83
VValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Valve AssemblyRelief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Valve Sub Assembly . . . . . . . . . . . . . . . . . . . . . . . 43Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . 67Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . 75, 76, 78
M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
WWasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 49
Pipe Union . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 49Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 51
(Temp. Switch) . . . . . . . . . . . . . . . . . . . . . 59Snubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 65Spring . . . . . . . . . . . . . . . . . . . . . . 26, 40, 47, 49T=1.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38T=1.70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Water Temperature Switch . . . . . . . . . . . . . . . 59, 83Wavey Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Wavy Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
100 Parts Book
WORD INDEX
Weight Assembly Governor . . . . . . . . . . . . . . . . . 42Wiring Harness
Engine (Not Shown) . . . . . . . . . . . . . . . . . . . . 58Wound Exciter Field . . . . . . . . . . . . . . . . . . . . . . . 67
101
WORD INDEX
102 Parts Book
NUMERICAL INDEX
COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE
22127385 ........................... 75 .......................................... 76 .......................................... 78 .......................................... 8322173561 ........................... 6222219026 ........................... 68 .......................................... 73
22278360 ........................... 6022312409 ........................... 6822375141 ........................... 7322429641 ........................... 6522494983 ........................... 6422511505 ........................... 8422554224 ........................... 59 .......................................... 83
22578447 ........................... 75 .......................................... 76 .......................................... 78 .......................................... 83
22580336 ........................... 7122580351 ........................... 7122585111 ........................... 7122607436 ........................... 5822611610 ........................... 5822616353 ........................... 7122630628 ........................... 71 .......................................... 82
22647077 ........................... 6922647085 ........................... 6922647101 ........................... 6922647291 ........................... 6822647309 ........................... 6822647325 ........................... 6822647366 ........................... 6822650444 ........................... 76 .......................................... 78
22650451 ........................... 75 .......................................... 78
22650469 ........................... 7622662183 ........................... 6422662258 ........................... 5822662266 ........................... 5822662282 ........................... 5822662290 ........................... 6522662332 ........................... 6022662357 ........................... 52 .......................................... 60
22662365 ........................... 6022662415 ........................... 7122666093 ........................... 7622668677 ........................... 8022671622 ........................... 52 .......................................... 54
22671648 ........................... 5222671721 ........................... 52 .......................................... 60
22671739 ............................52 ...........................................6022671747 ............................52 ...........................................8322672471 ............................75 ...........................................76 ...........................................78 ...........................................8322681373 ............................75 ...........................................7822681431 ............................7622686133 ............................7322688717 ............................75 ...........................................76 ...........................................78 ...........................................8322702674 ............................6022702682 ............................6022702690 ............................6022704993 ............................7022705008 ............................7022711865 ............................75 ...........................................76 ...........................................78 ...........................................8322713648 ............................7922730972 ............................6422734859 ............................7622741714 ............................5922742563 ............................6622747315 ............................8422747380 ............................7122747893 ............................76 ...........................................7822750970 ............................7622754006 ............................67 ...........................................8322755177 ............................5822757322 ............................65 ...........................................8322762512 ............................7922765523 ............................7122765549 ............................7122780134 ............................8422780985 ............................75 ...........................................76 ...........................................78 ...........................................8422783245 ............................7122785539 ............................7122800783 ............................68 ...........................................7322801666 ............................1622801682 ............................1622801732 ............................1522801880 ............................53
22802003 ............................33 ...........................................5322802136 ............................1822802284 ............................1322803027 ............................3322804728 ............................1322804785 ............................1922804801 ............................4922804819 ............................2322804827 ............................3722804967 ............................4922804975 ............................3522805014 ............................15 ...........................................21 ...........................................23 ...........................................3922805055 ............................4622805097 ............................2922805105 ............................1422805154 ............................3522805170 ............................1122805188 ............................4722805212 ............................3722805279 ............................1222805295 ............................5122805303 ............................3722805311 ............................3722805402 ............................1122806400 ............................5822806566 ............................6822806681 ............................6822806947 ............................60 ...........................................7322810634 ............................7922828123 ............................8122842330 ............................2222842348 ............................5122842355 ............................4422842363 ............................4322842371 ............................4322842389 ............................4322842397 ............................4322842405 ............................4322842413 ............................4322842421 ............................4322842439 ............................4322842447 ............................4322842454 ............................4322842462 ............................4422842470 ............................4322842488 ............................4422842496 ............................4422842504 ............................4322842512 ............................4422842520 ............................3822842538 ............................38
103
NUMERICAL INDEX
COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE
22842546 ........................... 3822842553 ........................... 3822842561 ........................... 3822842579 ........................... 3822842587 ........................... 3822842595 ........................... 3822842603 ........................... 3822842611 ........................... 3822842629 ........................... 3822842637 ........................... 4422842645 ........................... 2222842652 ........................... 2522842660 ........................... 2522842678 ........................... 2522842686 ........................... 2522842694 ........................... 5222842702 ........................... 3922842710 ........................... 42 .......................................... 5322842728 ........................... 5022842736 ........................... 50 .......................................... 83
22842744 ........................... 34 .......................................... 53
22842751 ........................... 4022842769 ........................... 4022842777 ........................... 4022842785 ........................... 4022842801 ........................... 4022842819 ........................... 4022842827 ........................... 4222842835 ........................... 4022842843 ........................... 1022842850 ........................... 1022842868 ........................... 1122842876 ........................... 1122842884 ........................... 1222842892 ........................... 1222842900 ........................... 1222842918 ........................... 1222842926 ........................... 1222842934 ........................... 1322842942 ........................... 1322842959 ........................... 1522842967 ........................... 1522842975 ........................... 1622842983 ........................... 1922842991 ........................... 1622843007 ........................... 2222843015 ........................... 1922843023 ........................... 19 .......................................... 53
22843031 ........................... 21 .......................................... 54
22843049 ........................... 18 .......................................... 54
22843056 ............................2022843064 ............................2022843072 ............................2022843080 ............................2022843098 ............................2122843106 ............................2122843114 ............................21 ...........................................5422843122 ............................2422843130 ............................2422843148 ............................2422843155 ............................2422843163 ............................1822843189 ............................2822843197 ............................2822843205 ............................2822843213 ............................31 ...........................................5422843221 ............................3222843239 ............................3122843247 ............................3322843254 ............................3422843262 ............................3522843270 ............................8322843288 ............................5422843296 ............................35 ...........................................5422843304 ............................3522843312 ............................52 ...........................................60 ...........................................8322843320 ............................52 ...........................................60 ...........................................8322843338 ............................3722843346 ............................37 ...........................................8322843353 ............................3722843361 ............................3722843379 ............................3722843387 ............................4122843395 ............................4122843403 ............................4222843411 ............................4222843429 ............................4122843437 ............................4122843445 ............................4122843452 ............................4122843478 ............................4222843486 ............................4122843494 ............................4122843502 ............................4122843510 ............................4122843528 ............................4222843536 ............................4222843544 ............................41
22843551 ............................41 ...........................................5422843569 ............................4122843577 ............................4222843585 ............................49 ...........................................8322843593 ............................4922843601 ............................4922843619 ............................3822843627 ............................3822843635 ............................3822843643 ............................3822843650 ............................3822843668 ............................1322843676 ............................1322843684 ............................4422843692 ............................4422843700 ............................4422843718 ............................11 ...........................................5422843726 ............................1022843734 ............................1322843742 ............................1422843759 ............................14 ...........................................54 ...........................................8322843767 ............................1522843775 ............................1622843783 ............................2322843791 ............................2522843809 ............................2622843817 ............................2622843825 ............................2722843833 ............................29 ...........................................5422843841 ............................2922843858 ............................3022843866 ............................30 ...........................................5422843874 ............................3722843882 ............................3722843890 ............................3922843908 ............................4122843916 ............................4122843932 ............................4522843940 ............................4622843957 ............................4322843965 ............................47 ...........................................8322843973 ............................4822843981 ............................5322843999 ............................5422844005 ............................4422844146 ............................1222844153 ............................3022844161 ............................18
104
NUMERICAL INDEX
COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE
22844179 ........................... 4022844187 ........................... 4022844195 ........................... 1822844203 ........................... 4022844427 ........................... 1022844435 ........................... 4622844443 ........................... 3522844450 ........................... 2522844468 ........................... 2122844476 ........................... 1222844484 ........................... 2522844492 ........................... 1322844500 ........................... 1822844518 ........................... 2722844526 ........................... 36 .......................................... 8322844534 ........................... 12 .......................................... 53
22844542 ........................... 4622844559 ........................... 2722844567 ........................... 19 .......................................... 45
22844575 ........................... 21 .......................................... 42
22844583 ........................... 1822844591 ........................... 3122844609 ........................... 3022844617 ........................... 3422844625 ........................... 36 .......................................... 39
22844633 ........................... 4222844641 ........................... 2222844658 ........................... 2222844666 ........................... 3422844674 ........................... 3422844682 ........................... 3022844690 ........................... 4022844708 ........................... 47 .......................................... 49
22844716 ........................... 2622844724 ........................... 4022844732 ........................... 3222844740 ........................... 4922844757 ........................... 2622844765 ........................... 4022844773 ........................... 47 .......................................... 49
22844781 ........................... 2622844799 ........................... 1722844807 ........................... 4622844815 ........................... 15 .......................................... 26
22844823 ........................... 4222844831 ........................... 32 .......................................... 53
22844849 ........................... 42
22844856 ............................1722844864 ............................1722844872 ............................1722844880 ............................1822844898 ............................1022844906 ............................4522844914 ............................5222844922 ............................5222844930 ............................5222844955 ............................1422844963 ............................3922844971 ............................3622844989 ............................2222844997 ............................1122845002 ............................5322845010 ............................4522845028 ............................4522845036 ............................4522845044 ............................4522845051 ............................4522845077 ............................4522845085 ............................4522845093 ............................4522845101 ............................4522845119 ............................4222845127 ............................34 ...........................................8322845135 ............................3522845143 ............................3422845150 ............................34 ...........................................5322845168 ............................3422845176 ............................4722845184 ............................1822845192 ............................5022845200 ............................3522845218 ............................3722845226 ............................1722845234 ............................1222845242 ............................2422845259 ............................2422845275 ............................2422845283 ............................1722845291 ............................1722845309 ............................1722845317 ............................3922845325 ............................3522845333 ............................3722845341 ............................3922845358 ............................3522845366 ............................3722857817 ............................74 ...........................................7822857932 ............................74 ...........................................75 ...........................................78
22857965 ............................7822862155 ............................76 ...........................................7822862486 ............................75 ...........................................7822862874 ............................7822873681 ............................7922875181 ............................6922878607 ............................6522878615 ............................6522881262 ............................7522881288 ............................7522881585 ............................74 ...........................................7522881643 ............................7522881668 ............................8422881700 ............................75 ...........................................8322885768 ............................76 ...........................................8422890628 ............................6422892566 ............................69 ...........................................8022892699 ............................6322892921 ............................6922894273 ............................75 ...........................................77 ...........................................7822895247 ............................7922916720 ............................7922959936 ............................7122966089 ............................77 ...........................................78 ...........................................8322967970 ............................77 ...........................................8422980031 ............................67 ...........................................8322980049 ............................6722980072 ............................6723037849 ............................6123047566 ............................7923047582 ............................7923047608 ............................7923047624 ............................7923048424 ............................2823048432 ............................4023048481 ............................4223050982 ............................6423051410 ............................6823059637 ............................7723062893 ............................7923109549 ............................7723109556 ............................7723129729 ............................74 ...........................................77
105
NUMERICAL INDEX
COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE
23129745 ........................... 7723131279 ........................... 8023131287 ........................... 8023133986 ........................... 7723134075 ........................... 7723134083 ........................... 7723135866 ........................... 7723137227 ........................... 7723138985 ........................... 8023140866 ........................... 8023161466 ........................... 8423250756 ........................... 7935144492 ........................... 6435221662 ........................... 6235253038 ........................... 7235273366 ........................... 5835279025 ........................... 58 .......................................... 64 .......................................... 65 .......................................... 8235283126 ........................... 7335296342 ........................... 61 .......................................... 72 .......................................... 73
35304047 ........................... 6535306125 ........................... 7335314939 ........................... 6235322395 ........................... 7235356484 ........................... 7235358381 ........................... 8235360775 ........................... 6135363498 ........................... 72 .......................................... 73
35363506 ........................... 7235369339 ........................... 7235369347 ........................... 7235369511 ........................... 60 .......................................... 73
35378538 ........................... 7235578194 ........................... 5835582410 ........................... 6435846484 ........................... 6336780609 ........................... 6436793602 ........................... 6836793651 ........................... 8436794816 ........................... 68 .......................................... 79
36797652 ........................... 68 .......................................... 69
36845014 ........................... 7136845022 ........................... 7136853265 ........................... 6436875565 ........................... 5836879195 ........................... 8036879211 ........................... 8136879302 ........................... 81
36880995 ............................8036881886 ............................63 ...........................................71 ...........................................8236884948 ............................6136889608 ............................71 ...........................................75 ...........................................77 ...........................................78 ...........................................8236890135 ............................62 ...........................................8336896975 ............................6436898104 ............................6136899037 ............................5844003929 ............................8344003937 ............................8354429295 ............................6554480504 ............................8254480512 ............................8254480520 ............................8254525506 ............................71 ...........................................8254525530 ............................82 ...........................................8354564737 ............................6254642327 ............................7954757935 ............................59 ...........................................8385400109 ............................37 ...........................................5385400117 ............................37 ...........................................5385400216 ............................38 ...........................................8385400612 ............................48 ...........................................8385402451 ............................67 ...........................................8385425858 ............................67 ...........................................8385425866 ............................67 ...........................................8385425882 ............................67 ...........................................8385425965 ............................6785426815 ............................39 ...........................................8385426849 ............................33 ...........................................8385508562 ............................1485508893 ............................6785508992 ............................6785509032 ............................67 ...........................................83
85625135 ............................23 ...........................................5385626968 ............................67 ...........................................8389311716 ............................8392368687 ............................7292867449 ............................7992912559 ............................7992930593 ............................7993171254 ............................7993171262 ............................7995092318 ............................7395923298 ............................60 ...........................................7195928222 ............................7395940748 ............................7295953493 ............................6295992392 ............................7296701461 ............................6196702824 ............................60 ...........................................6296705058 ............................7796708037 ............................6596720933 ............................8096729595 ............................5896730411 ............................5896738802 ............................7196740782 ............................6596741970 ............................6596749627 ............................58
106
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