Post on 30-Apr-2018
PARTS MANUAL
ACCESS 8.57 T3 LTD
E1 Crancase
E2 Cylinder head
E3 Cylinder/Crankshaft
E4 Left crankcase cover
E5 CVT
E6 Starter motor/Generator
E7 Gearbox
E8 Drive shaft
E9 Throttle Body
E1
Pos Part no. Name Qty Pos Part no. Name Qty
01 11100-E24-000 Crankcase, R. 1 30 91700-06020-08G-1 Hex. Bolt, Flange 4
02 11200-E24-000 Crankcase, L. 1 31 15110-E20-000 Drive,Gear, Oil-Pump 1
03 94001-140160 Pin, Dowel 4 32 93250-10216-10 WASHER, LOCK 1
04 91700-06040-08G-1 Hex. Bolt, Flange 12 33 92110-10-14C Nut, Hex 1
05 91700-06065-08Z Hex. Bolt, Flange 4 34 23319-E20-000 Chain, Cam 1
06 91760-08045-06G-1 Bolt, Hexagon, Socker 3 35 14520-E20-A01 GUIDE, STOPPER 1
07 11350-E20-000 COVER COMP, clutch 1 36 11111-E24-001 Gasket, Crank Cover 1
08 11393-E20-000 O-RING, Clutch Cover 1 37 15810-E20-000 RELIEF VALVE ASSY 1
09 11410-E20-000 O-ring 2, Transmission 1 38 96200-138024 Oil-Ring 1
10 91710-06028-10G Hex. Bolt, Flange 20 39 15290-E12-200 FILTER ASS'Y, engine oil 1
11 11360-E20-000 COVER, clutch outer 1 40 15291-E24-000 Union, Engine Oil Filter 1
12 11365-E20-000 O-RING, clutch outer cover 1 41 15130-E24-000 PIPE COMP, oil connecter 1
13 94001-100130 Pin, Dowel 18 42 91830-A07-100 Bolt, Oil Hose 1
14 11115-E12-000 Hook, Fixed Wire 1 43 93105-12020-20-2 Washer, Plate (AL) 3
15 11345-E20-000 Housing, Pin Holder 1 44 91830-A01-000 Bolt, Oil Hose 1
16 94001-100140 Pin, Dowel 2 45 93506-A27-000 Cushion Rubber 4
17 91710-06032-10G Hex. Bolt, Flange 2 46 63305-E20-000 Sensor 1
18 91710-06042-10G Hex. Bolt, Flange 2 47 91838-A27-000 Bolt, Sealing 2
19 95100-T6201LLB bearing, Ball 1 48 95324-101210 Bearing 1
20 96100-123207 Oil Seal 1 49 11110-E24-000 Cover, Crank 1
21 83121-E12-100 Holder, drive shaft oil seal retauber 1 50 91736-06012Z Bolt, Cross 7
22 91700-06016-08G-1 Hex. Bolt, Flange 6 51 14505-E10-100 Cam Chan Tensioner Pivot 2
23 61210-E20-001 SWITCH ASS'Y, gear shift 1 52 91833-E10-202 Drain Bolt 1
24 96200-340020 Oil-Ring 1 53 91700-10035-14W Hex. Bolt, Flange 4
25 94001-080140 Pin, Dowel 1 54 15550-A12-000 Oil Level Gauge 1
26 61210-E20-010 SWITCH ASS'Y, gear shift 1 55 96200-180030 Oil-Ring 1
27 93105-10016-10 Washer, Plate (AL) 3 56 96200-594031 Oil-Ring 1
28 15100-E24-000 Pump, Oil 1 57 15292-E20-000 Adaptor, Oil Filter Block 1
29 15101-E20-000 GASKET, PUMP COVER 1 58 15291-E20-000 Bolt, Oil Filter 1
59 93671-E20-000 Plug, Drain 1
E2
Pos Part no. Name Qty Pos Part no. Name Qty
01 12200-E23-000 Cylinder Head Ass'y 1 24 91700-06020-08G-1 Hex. Bolt, Flange 12
02 12201-E23-000 Cylinder Head 1 25 96200-994031 Oil-Ring 1
03 14776-E20-000 Support, Valve Spring 4 26 12210-E20-011 Head Cover , Cylinder 1
04 14730-E20-000 Seal, Valve 4 27 91701-10010-12G O-ring 1
05 14736-E20-000 Spring ,Valve Inner 4 28 12250-E20-001 PLATE, BREATHER 1
06 14771-E20-001 Holder, Valve Spring 4 29 91700-06012-08C-1 Hex. Bolt, Flange 2
07 14781-E20-000 Cotter, Valve 8 30 91750-10135-12Z Bolt, Hex 2
08 14720-E20-000 Valve, Intake 2 31 91750-10145-12Z Bolt, Hex 2
09 14721-E20-000 Valve, Exhaust 2 32 91760-06030-05Z Bolt, Hex, Socker 2
10 91000-08042G Stud Bolt 4 33 15300-E24-000 Thermostat Ass'y 1
11 25100-E24-000 Cam shaft comp 1 34 15306-E12-000 Gasket Thermostat 1
12 95100-60/22Z bearing, Ball 1 35 15305-E12-A00 CAP, thermostat connector 1
13 91735-06014B Bolt, Cross 2 36 15305-E12-201 CAP, thermostat connector 1
14 25101-E20-001 SPROCKET, CAM CHAIN 1 37 12300-E24-000 Gasket, Cylinder Head 1
15 91930-072023-10Z Bolt, Hex, Socker, Ladder 2 38 94001-140160 Pin, Dowel 2
16 25303-E20-000 ARM VALVE ROCKER 1 39 98069-B8RTC Plug, Spark 1
17 25305-E20-000 ARM VALVE ROCKER 1 40 91700-10012-12C Hex. Bolt, Flange 1
18 25306-E20-000 Adjust Screw 4 41 93101-10015-15 Washer, Plate (Copper) 1
19 25307-E20-000 Adjust Screw 4 42 16410-E20-002 Manifold, Intake 1
20 25310-E20-000 SHAFT, ROCKER 2 43 97414-070090 Clip 1
21 93405-RTW12 Clip, Inner 2 44 15240-E20-000 CLT Sensor 1
22 96200-830030 Oil-Ring 2 45 14735-E20-000 SPRING, valve outer 4
23 12210-E20-000 Head Cover , Cylinder 2 46 11115-E12-000 Hook, Fixed Wire 1
E3
Pos Part no. Name Qty Pos Part no. Name Qty
01 12100-E24-000 Cylinder 1 20 14553-E12-100 GASKET, tensioner adjuster 1
02 12191-E20-000 Gasket, Cylinder 1 21 14550-E20-000 ADJUSTER ASS'Y, tensioner 1
03 91750-10118-12Z Bolt, Hex 4 22 91760-06020-05G Bolt, Hex, Socker 4
04 91750-08040-12Z Bolt, Hex 2 23 95100-TMB304 bearing, Ball 1
05 91760-06040-05Z Bolt, Hex, Socker 2 24 95100-TMB305 bearing, Ball 1
06 13310-E24-000 RINGSET, piston 1 25 22370-E20-001-2 BALANCER, crank 1
07 13300-E24-000 Piston 1 26 15113-E20-000 Oil Pump drive Sprocket 1
08 13400-E20-000 Pin, Piston 1 27 22370-E20-000-1 GEAR, crank balancer drive 1
09 13410-E20-000 Clip, Piston Pin 2 28 22371-E20-000 KEY, STRAIGHT 1
10 13000-E24-001 Crankshaft Ass'y 1 29 93250-18532-10 WASHER, LOCK 1
11 13010-E20-000 KEY, WOODRUFF 1 30 92110-18-32 Nut, Hex 1
12 94002-060094 Pin, Dowel 4 31 14503-E20-000 Cam Chan Guide Comp 1
13 13011-E20-000 SPRING, COMPRESSION 8 32 23318-E24-000 Chain, Cam 1
14 95100-TMB308 bearing, Ball 1 33 14500-E20-001 Cam Chain Tensioner 1
15 13200-E24-000 SPACER 1 34 91700-06020-08G-1 Hex. Bolt, Flange 2
16 11320-E20-000 Seal, Crank 1 35 96200-340024 Oil-Ring 1
17 22372-E20-000 Sprocket, Crank 1 36 15305-E20-000 Hose, Connection 1
18 13015-E20-000 WASHER, PIN HOLDER COVER 1 37 11320-E24-000 Seal, Crank 1
19 93406-STW35 Cir Clip 1 38 91846-E20-000 Bolt 1
E4
Pos Part no. Name Qty Pos Part no. Name Qty
01 11340-E20-000 Cover, Crankcase 1 14 91700-06010-10Z Hex. Bolt, Flange 1
02 11395-E20-000 Gasket, Crankcase Cover 1 15 93101-06513-12-1 Washer, Plate (Copper) 1
03 94001-100140 Pin, Dowel 2 16 15213-E20-000 Fan, Water Pump 1
04 96200-360030 Oil-Ring 1 17 15215-E20-000 Cap,Water Pump 1
05 91841-E20-000 Screw 1 18 15217-E20-000 Water Pump Shaft 1
06 96200-138024 Oil-Ring 1 19 15220-E12-100 SEAL, mechanical 1
07 91840-E20-000 Bolt 1 20 15218-E20-000 Gasket, Water Pump 1
08 91700-06030-08G-2 Hex. Bolt, Flange 13 21 95100-T6000 bearing, Ball 1
09 11115-E12-000 Hook, Fixed Wire 1 22 96100-102006-1 Oil Seal 1
10 31001-E12-000 Sheet, Magnetic Voltage 1 23 93406-STW10 Cir. Clip 1
11 91740-05012G Bolt, Cross, Pill Head 1 24 94002-040120 Pin, Dowel 2
12 91700-06050-08Z Hex. Bolt, Flange 1 25 15233-A27-020 Hose C, Liquid(Pump-Cylinder) 1
13 93705-TSL48200YB Strap 1 26 97414-032090 Clip 1
E5
Pos Part no. Name Qty Pos Part no. Name Qty
01 22300-E20-000 Secondary Sheave Ass'y 1 21 93406-STW50 Cir Clip 1
02 22310-E20-000 Secondary Sheave Support 1 22 96100-356608 Oil Seal 1
03 22320-E20-000 Sliding Sheave, Secondary 1 23 22431-E20-000 GASKET, COVER PINION 2 1
04 96200-480020 Oil-Ring 2 24 22430-E20-000 HOUSING, BEARING 1 1
05 96100-462020 Oil Seal 2 25 94001-100140 Pin, Dowel 2
06 22313-E20-000 PIN, GUIDE 4 26 91700-06030-08G-2 Hex. Bolt, Flange 7
07 22312-E20-000 Spring, Compression 1 27 91700-06040-08G-1 Hex. Bolt, Flange 2
08 22315-E20-000 SEAT, SECONDARY SPRING 1 28 22400-E20-001 Sliding Sheave Ass'y 1
09 22317-E20-000 SEAT, SPRING 1 29 22410-E20-000 Sliding Sheave 1
10 92110-36-46C Nut, Hex 1 30 96100-443405 Oil Seal 2
11 22330-E20-000 Carrier Ass'y, Clutch 1 31 22413-E20-000 Weight Roller 8
12 22340-E20-000 Housing. Clutch 1 32 22411-E20-000 Plate, Cam 1
13 95200-HK1812-2 bearing, Needle 1 33 22412-E20-000 Slider, Cam Plate 4
14 93405-IRTW24 Clip, Inner 1 34 22414-E20-000 Collar 1
15 22105-E20-000 Pin Holder, ONE WAY 1 35 22420-E20-000 SHEAVE, PRIMARY FIXED 1
16 95100-6806 Bearing 1 36 22500-E24-000 Belt, Drive 1
17 93300-2730-07 Spacer tube 1 37 92120-16-22G Nut,Hex. Flange 1
18 92205-E20-000 Nut Lock 1 38 93107-19235-32 Washer , Plate(SK5) 1
19 93405-RTW80 Clip, Inner 1 39 92120-16-22C Nut,Hex. Flange 1
20 95100-16010C3 Pin Holder, Ball 1 40 93107-34142-10 Washer , Plate(SK5) 1
E6
Pos Part no. Name Qty
01 11344-E20-000 Shaft, Starter Idle Gear 1
02 22120-E20-000 Gear ,Start 1
03 95320-101208 DU Pin Holder 2
04 22130-E20-100 DAMPER ASSY 1
05 93107-28236-10 Washer , Plate(SK5) 2
06 22110-E20-000 Gear, Wheel Starter 1
07 22100-E20-000 STARTER ONE-WAY ASSY 1
08 31100-E20-000 Fly Wheel 1
09 91765-08017-05B Bolt, Hexagon, Round head 3
10 31120-E20-000 Stator (coil) 1
11 91760-06035-05W-1 Bolt, Hexagon, Socker 3
12 91740-05012G Bolt, Cross, Pill Head 2
13 31200-E20-000 Motor, Starter 1
14 91751-08028-12G Bolt, Hex 2
15 93107-16235-40 Washer , Plate(SK5) 1
16 92120-16-22W Nut,Hex. Flange 1
17 93705-TSL48200YB Strap 1
E7
Pos Part no. Name Qty Pos Part no. Name Qty
01 23610-E20-000 Shaft 1 30 93107-26038-05 Washer , Plate(SK5) 2
02 95100-T6004 bearing, Ball 1 30-1 93107-26038-06 Washer , Plate(SK5) 2
03 95100-T60/28 bearing, Ball 2 30-2 93107-26038-07 Washer , Plate(SK5) 2
04 96100-425507 Oil Seal 1 30-3 93107-26038-08 Washer , Plate(SK5) 2
05 96200-257035 O-RING 1 30-4 93107-26038-09 Washer , Plate(SK5) 2
06 23616-E20-000 COLLAR 1 30-5 93107-26038-10 Washer , Plate(SK5) 2
07 23630-E20-000 AXLE, IDLE 1 31 23751-E20-000 SPIRAL BEVEL GEAR 1
08 23631-E20-000 GEAR, REVERSE WHEEL 1 1 32 92205-E20-010 Nut Lock 1
09 93107-15228-10 Washer , Plate(SK5) 2 33 41033-E20-000 Mounts, shift drum gear 1
10 93406-STW15A Cir Clip 2 34 41034-E20-000 Sleeve, Shift drum 1
11 23650-E20-A00 SHAFT ASS'Y, DRIVE 1 35 41032-E20-000 Gear, Shift drum 1
12 95100-T6204Z bearing, Ball 1 36 93107-13224-10 Washer , Plate(SK5) 1
13 95100-T6203 bearing, Ball 1 37 97275-E20-000 SPRING, TORSION 1
14 41030-E20-001 Shift drum 1 38 93107-06519-20 Washer , Plate(SK5) 1
15 41000-E20-001 Shift ,Fork A 1 39 91700-06038-10G Hex. Bolt, Flange 1
16 41000-E20-011 Shift ,Fork B 1 40 95322-131510 DU Pin Holder 1
17 41020-E20-000 Gear Shift Guide Shaft 1 41 41040-E20-000 SHIFT SHAFT COMP 1
18 97220-E20-000 SPRING, gear shift fork 1 42 11505-E20-000 Cover, Transmission Gear Case 1
19 93406-STW12 Cir Clip 2 43 95322-151710 DU Pin Holder 1
20 41051-E01-100 Bolt 1 44 96100-152505 Oil Seal 1
21 41054-E01-100 Flat Washer Aluminium 1 45 11430-E20-000 Gasket, Transmission Gear Case 1
22 41052-E01-100 Spring,Reverse Gear 1 46 94001-080140 Pin, Dowel 1
23 41053-E01-100 Shift Ball 1 47 91700-06020-08G-1 Hex. Bolt, Flange 4
24 95100-T6304 bearing, Ball 1 48 41072-E20-100 SHIFT GUIDE COMP. 1
25 23750-E20-000 DRIVE PINION ASSY 1 49 91750-06014-10G-1 Bolt, Hex 1
26 11347-E20-000 Bracket, Roller Pin Holder 1 50 11115-E12-000 Hook, Fixed Wire 1
27 95100-T6305 bearing, Ball 1 51 91700-06025-08G-2 Hex. Bolt, Flange 1
28 14505-E10-100 Cam Chan Tensioner Pivot 4
29 91751-08028-12G Bolt, Hex 4
E8
Pos Part no. Name Qty
01 23760-E20-000 MIDDLE DRIVEN SHAFT 1
02 95100-T62/22Z bearing, Ball 1
03 11265-E20-010 Nut 1
04 96100-305707 Oil Seal 2
05 33610-E20-000 COUPLING 2
06 93100-16528-40G Washer, Plate 2
07 92205-E20-020 Nut Lock 2
08 23755-E20-000 AXLE, SPIRAL BEVEL 1
09 11260-E20-000 Housing, Pin Holder 1
10 96200-894031 Oil-Ring 1
11 95100-T6206C3 bearing, Ball 1
12 95100-T63/22Z bearing, Ball 1
13 11265-E20-000 Nut 1
14 11262-E20-000 Gasket 2
14-1 11262-E20-010 Gasket 2
14-2 11262-E20-020 Gasket 2
15 91751-08028-12G Bolt, Hex 4
16 91805-A01-000 Grease Valve 2
E9
Pos Part no. Name Qty
01 16100-E23-000 Throttle Body 1
02 16250-E20-000 EV Injector 1
03 16205-E20-000 TPS 1
04 16252-E20-000 Clip, Fuel Injector 1
05 91741-04014 Bolt, Cross, Round Head 2
06 16253-E20-100 Cap, Fuel Injector 1
07 91700-06016-10C Hex. Bolt, Flange 2
08 16134-E24-000 Cover, Top 1
09 91730-04008 Bolt, Cross 3
10 63200-A36-000 TMAP 1
11 16121-E24-000 O-RING 1