Post on 01-Mar-2016
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7/18/2019 Opendrive Exp
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TDE M CNO Spa
,System
for Renewable Energies
Regenerative (active) power supply Active Front End
Automation and Control Systems
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OPENDRIVE EXP
MINI
OPENDRIVE EXP
Experience, eXpert ise, Perform ance
in the Motion Control
Complete drive automation solutionfrom 0,4kW to 2 MW
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Innovative technology
OPD EXP is ex tremely f lex ib le w ith 6 modes o f
operat ion :
• Open l oo p V/Hz vec to r AC d riv e
• Cl os e lo o p vec to r AC Dr iv e (FOC)
• AC ser vo fo r r otat iv e, l in ear an d to rq ue mo to rs
• Regenerat ive (Ac t ive ) power supp ly
(A ctiv e Fro nt En d)
• Ch op per mod e to c on tro l DC moto rs
• Reluctance mo to r con tro l
New generation 32 bit floating point DSP (TexasTMSF28335, 150Mips)
PLC on board programmable according to IEC 61131-3
Mini
OPENDRIVE EXP
OPD EXPLORER configuration tool for driveprogramming
OPENDRIVE EXP
a e orque unc on accor ng o -61800-5-2 (SIL=2) EN-ISO 13849-1 ( PerformanceLevel=d ) Certificate of conformity by TUV (only in OPDEXP)
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AC Input : L1 – L2 – L3 (3 x 200 V / 460V)DC Input : +, - ( 280 V – 750 V )
Safe Torque Off (STO) (option)
Regulation Power Supply 24Vdc necessaryfrom 3A to 60A size; optional back-upfunctions above 60A
Connector for the remotable keypad
RS 485 Modbus communication port forPC programming and device interfacing
Memory key
I/O analog / digital
CanBus Port
CanBus / Profibus / Ethernet, AnybusPort
2° feedback sensor
1°
feedback sensor
thermal probes (PTC, NTC, KTY84)
U – V – W motor power+ and F braking resistor external
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Pulse - W idth - Modulation Inverter
B a s i c Pow e r Ci rc u i t f r om 1 1 k W t o 3 0 k W
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Pulse - W idth - Modulation Inverter
B a s i c Pow e r Ci rc u i t f r om 3 7 k W t o 2 5 0 k W
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OPENDRIVE EXP
Digital and analog I /O:
4 configurable digital inputs(optoisolated)
2 configurable digital outputs(1 relay output + 1optoisolated)
2 configurable analog inputs (12 bit)- current or voltage selectable by dipswitch
1 confi urable analo out ut +/- 10V(10 bit)
Frequency input max 400 kHz
4 configurable digital inputs
2 configurable digital outputs(1 relay output + 1optoisolated)
1 configurable analog input (12 bit )- current or voltage selectable by dipsw tc
1 configurable analog output +/- 10V(10 bit)
Reference+ Vref = +10 V- Vref = -10 V AGND= 0V
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2 feedback sensors
Feedback sensors and simulated encoder output
The drive manages 2 feedback sensors (one on the motor and oneexternal)Ex. management of two encoder for precision positioningoperations with blacklash mechanism
Resolver for applications that need a robust feedback
Encoder TTL line driverEncoder TTL line driver and Hall sensorsMaximum input frequency 400 kHz
Incremental and absolute sin / cos Encoder for high precisionand maximum dynamics
Encoder Endat 2.1 and 2.2
Possibility of multi-turn positioningBiss Encoders. The Biss interface is an o en and license-freecommunication standard. It is a fully digital bidirectional sensorinterface that is based on a master/slave structure. These digitalinterfaces enable synchronous, fast and secure reading ofsensor data
Simulated encoder outputEncoder simulation for conventional positioning using +/- 10Vinterface
Simulated encoder output (freq. out) = frequency input
Simulated encoder output (freq. out) = referred to 1st sensor
Simulated encoder output (freq. out) = referred to 2nd sensor
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Fieldbus
Fieldbus
Management of 2 lines: in /out on the same Can Bus line, or 2independent lines for the communication between the drive andoutside, with interchangeable bus.
Canbus
an pen – . oss y o ex en e v a an
Bus. CANopen inside with DS 402 Position, interpolated position
Profibus DP – V1Canbus,
Ethercat (under development)
Other fieldbus with Anybus CC module (DeviceNet, Ethernet/IP, etc.)
Ethercat
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Advanced Features
Advanced features
Output frequency 0 - 1.500 Hz –
Speed loop bandwidth: 150 Hz ( delay 45°)Current loop bandwidth: up to 1500 Hz ( delay 45°)
UPDATE CYCLE INTERNAL LOOPspeed loop,current loop,positioning loop, and speed task PLC,equal to the PWM cycle selectable from 3 to 16 kHz
z m crosecPWM 10 kHz 100 microsecPWM 12 kHz 83 microsecPWM 16 kHz 62,5 microsec
–
3 fast inputs with sampling time 150 MHz
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OPENDRIVE EXPDC Bus power supply
Can Bus
CanbusProfibus
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Universal control for electric motors
OPD EXP V INVERTER Field Oriented Control – Vector V/F
OP D EXP S BRUSHLESS sensorless
OP D EXP A ACTIVE FRONT END Sinusoidal regeneration unit
OPD EXP E ENERGY for solar, wind, turbines
OPD EXP C CHOPPER for DC motors
OPD EXP M STARTERFor motors and generators start-up
and line synchronization
OPD EXP R RELUCTANCE for reluctance motors
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Frequency converters for standard and special asynchronous motors
Field Oriented vector Control (FOC) or V/F control selectable from
parameters
OPD EXPV INVERTER V/F Vecto r
• Boost for the start-up of the motor ( 2 times rated Torque )
• Good torque control up to 0,5 Hz
• Excellent control stability in weakening area (4 -5 times the rated speed)
• Slip compensation
• Motor Autotuning
• Overmodulation function (output voltage up to +10% compared to the input)
• Motor flying restart
• Energy Saving function for fans
• S ecial function for um s mana ement
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Frequency converters for standard and special asynchronous motorsField Oriented vector Control (FOC) or V/F selectable from parameters
OPD EXP V INVERTER Field Oriented Con trol
• Speed sensor parameters check
• Motor electrical characteristics self-acquisition (resistor, leackage inductance, excitingcurrent, stator and rotor time constant).
• Autotuning of current and flux loop
• Speed loop gains variation according to the motor speed
• Two arameters memor banks for the mana ement of two different motors
• Management of micro power failure
• Excellent dynamic performances
• ar er unc on or e s ar -up an ne sync ron za on o e mo ors
15
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Frequency Converter for Brushless Motors and Generators
OPD EXP B - S BRUSHLESS Standard , Torq ue, Lin ear,
Sensorless
• Control for standard brushless motors• Control for Torque, Linear motors and Generators up to 160 poles
• Management of incremental feedback ( auto-phasing at each turn-on of the drive )
Special functions:
• o or con ro n wea en ng area
• Control of sensorless motors and generators using the motor BEMF
• Sensorless control of the motor from 0 rpm with good performaces
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requency conver er or mo ors
OPD EXP C CHOPPER 4 quadran ts
DC motors control with separate excitation circuit Autotuning for the identification of the motor characteristics
Power supply from AC line or DC bus
Braking module option
Excellent dynamic performances
Tacho enerator and encoder feedback
Same power unit like the inverter series
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Frequency converter for asynchronous motors and generators
OPD EXP M STARTER
• Converter for the start-up and line synchronization of asynchronous motors andgenerators
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Low harmonic content regenerative unit
OPD EXP A ACTIVE FRONT END ENERGY
• Low harmonic content regenerative unit with unity cos θ and sinusoidal wave
• Line voltage changement compensation
• Energy saving
• Bus control even with main voltage fluctuations
• Power unit bidirectional flow
• Adjustable power factor
• THD lower than 3%
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(with input reactor)
onven ona o e rec er r ve
Inverter Input Reactor
1-3% reactance 6-Diode Bridge
INPUT CURRENT COMPARISON
M
AFE drive without LCL filter OPD EXP & OPD AFE Drives
Active Bridge Inverter LCL Filter
10% reactance
M
v w
AFE with LCL filter produces no current harmonics!
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OPENDRIVE EXP range from 1,5 kW to 30kW
Power kW400V ac
1,5 3 5,5 7,5 11 15 20 22 30
Rated Current(Arms)
Overload 120% x 30 s – 150% x 30 s –200% x 3 s +150% x 40 s – 200% x 30 s
SizesH= 310 x L=86 x =240 H= 310 x L=113 x P=240 H= 310 x L=134 x P=240 H= 310 x L=190 x P=240
mm
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OPENDRIVE EXP range from 37 kW to 250 kW
ze
Power KW400V ac
37 45 55 75 90 110 132 160 200 250
( A rms )
Overload 120% x 30 s – 150% x 30 s –200% x 3 s +150% x 40 s – 200% x 30 s
Sizes( mm )
= x = x = = x = x = = x = x =
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OPENDRIVE EXP range from 315 kW to 2MW
400 Vac – 690 Vac
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TYPICAL APPLICATIONS
Thanks to its high performances, configuration and flexibility level, OPD Exp is.
Typical application fields could be :
P l a s t i c a n d r u b b e r P r i n t i n g
• Extruders
• Calenders
•
• Sheet-fed printing
• Commercial printing
machines• Winders & unwinders
•
• a e pr n ng
• Web printing• Bindery machines
machines
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TYPICAL APPLICATIONS TYPICAL APPLICATIONS
Pa p e r & p a p e r b o a r d ,f i l m & f o i l c o n v e r t i n g
Ma t e r i a l h a n d i n g
•Cranes and hoist
• a en er ng
•Slitter
•Coating
•
•Elevators and lift
•Pick and place systems• ee er
•Laminating
•Winders
•Palletising
•
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Typ ical app l icat ion TYPICAL APPLICATIONS
O t h e r i n d u s t r i e s a n d T e x t i l e
• High speed machines• Knitting/weaving machines• Needle punching machines
• Woodworking machinery
• Flying and rotary shear
•
• Spinning/speeder machines
• Textile coating machines
• Wire & cable drawing machines
• Food and beverage
•
• Marine applications
• Water and waste water
• Minin and uarr
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BenefitsKEY BENEFITS
• Drive options and flexibility mean saving costs, it also means
you may fit the features you need, removing complexity
•The same control philosophy for the whole drives family,
reduces the learnin time
• Friendly programming environments reduce development time
•
active front end with power factor control, eliminating
harmonics and returnin excess brakin ener to the su l
•The intelligence inside the drive reduces the required cabinet
,
speed machines and motion applications
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KEY BENEFITS
• OPD Exp can easily be integrated in an automation system using
optional modules. Profibus, DeviceNet, Ethercat, CanOpen,
SERCOS
• V/Hz vector co ntro l , a standard feature on OPD Exp, is a s tep
forward to senso r less motor con tro l
• Compact design and reduced weight achieved through advanced
thermal design and the use of low losses IGBTs
• Safe Tor ue Off featu re reduces s s tem costs in the m ach ine
safety design
•
monitoring, configuration and troubleshooting
• Operation with lob al power supp l ies –200V, 400V and 690V