Post on 18-Mar-2020
All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If yourequire more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data. Due to continual improvements, specifications are subject to change without notice.
Mi lacron Market ing Company Plast ics Technologies Group-Headquarters4165 Halfacre Road Batavia, OH 45103 Tel . (513) 536-2352 Fax (513) 536-2624 www.mi lacron.com
MILACRON, FERROMATIK MILACRON, MAGNA, XTREEM and the Globe Graphic are trademarks of Milacron Inc.
©2001 Mi lacron Inc. Pr inted in U.S.A. 01/01 PM815-1 10M
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North America
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M A G N A T 1 7 0
M A G N A T 2 2 5
M A G N A T 3 1 0
M A G N A T 3 1 0 W P
M A G N A T 4 5 0
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21
S T A N D A R D F E A T U R E S
I N J E C T I O N A N D E X T R U D E R
• 5 stage true closed loop injection velocity profile.
• 11 stage true closed loop injection pressure profile(1 high, 5 pack, 5 hold).
• Standard injection features include: semi-auto purge, sprue break, manual mold purge, flow mold, stack mold, and insert molding.
• Barrier screw is now standard to provide improved processing.
• Auto heat start-up maximizes production up-time.
• Multiple injection units plus A-B-C barrel and screw combinations. Up to 36,000 psi injection pressure an “A” barrels.
• 20:1 L/D or higher on all shot sizes.
• Configurable injection velocity switch points by percentage, position, or volume for easier set ups of injection.
• Melt or hydraulic pressure setup allows injection pressures to be entered in units the operator is most familiar with.
• Adjustable pack velocity provides additional control of injection.
• Hopper swivel allows for material or color change rapidly and conveniently.
• Injection unit includes twin injection and twin pull-in cylinders for precisealignment.
• Precision ways reduce misalignments affecting screw pick-up.
• Zero leak seal system eliminates hydraulic leak problems.
• 10:1 ratio cylinders reduce noise and pressure imbalances due to reducedexhaust oil volume.
• Extruder features 5 stage screw rpm for precise melt quality as well asclosed loop back pressure control and actual extruder motor pressure.
• Extruder overrun with process alarm.
• Decompression before and after extruder run.
H Y D R A U L I C S A N D B A S E
• Proportional control of all machine functions: clamp, injection, eject, extruder,and sled.
• Variable volume P/Q servo pump provides more efficient energy usage.
• Fixed volume pump for cooling the oil.
• Face seal fittings on all hydraulic lines provides leak-tight connections.
• Low noise level due to close-coupled pump design.
• Full flow 5 micron oil filtration for greater protection of machine components.
• Low oil level monitor with alarm prevents machine damage and down timedue to low oil conditions.
• Convenient tri-directional part removal.
• Leveling pads standard.
• Pump is outside of tank for ease of access.
• Pump and motor easily slide out from base.
T E M P E R A T U R E
• Temperature control includes stand by heats and closed loop feedthroattemperature control.
• Closed loop oil temperature control for continuous, stable operation.
• Improved heat control through reduced barrel thermal mass.
• Solid state relays for temperature control.
• Cold screw start-up protection prevents screw and screw tip damage.
• Shorted thermocouple protection protects the control from high voltage.
C O N T R O L
• XTREEM ST (Standard on all models)
• XTREEM NT (Windows based control)
• 100% PC hardware.
• Patented Milacron technology.
• Standard 10.4” color LCD.
• Same user interface as always.
• XTREEM ST control features include 3.5 inch floppy, PS2 keyboard port, ethernet port, parallel port, 110v outlet.
• Optional NT control with internet access and networking - provides a trueWindows NT environment for user familiarity and communications.
• Optional XTREEM NT control also features all Microsoft Windows NT features(Internet Explorer, networking, multimedia, calculator and mouse.) XTREEM NTalso offers 3rd party integration. Allows operator to add off the shelf software.
• Host computer communications through Ethernet connection -TCP/IP- Allowsmachine to communicate with other systems providing system integration.
• Mold storage internally and on floppy disks allow operator to store 40 moldsinternally or infinitely on disc.
S E T T I N G A N E W S T A N D A R D I N T O G G L E I N J E C T I O N M O L D I N G P R O D U C T I V I T Y.
MAGNA T is the ultimate injection molding machine with increased clamp, eject, injection and control specifications.
Utilizing Milacron’s XTREEM Control with their proven user interface the machine has even more capability, performance,
versatility, accuracy and durability. Even internet and Windows capability is offered with XTREEM’s patented technology.
MAGNA T means productivity.
• Configurable I/O provides customer with versatility to interface with variedmachinery of their own selection.
• Operator identifiable access allows the machine to be customized for eachoperator.
• Change log documents all machine set-up changes.
• Notepad lets operator type in important information and save with mold file.
• Active Split Screens™.
• Quick Set™ screens allow operator to build screens the way they want them.
• Configurable color screens.
• Process monitor with alarms and defective part signal.
• Auto shut down by either end-of-run or process alarm.
• SPC (Statistical Process Control) with precision to .0001 allows SPC verificationof molding process and certification to end user.
• Analog and digital I/O pages with full descriptions assist in troubleshooting.
• Cavity pressure transfer software and signals.
• Selectable process parameter printout.
• A standard easy-to-understand Help Message page is available.
• Multiple language (English/Spanish)
• English/Metric units - provides units user is accustomed to.
• Position set point and readout precision 0.001” for accurate positioning of all axes.
A V A I L A B L E O P T I O N S
• Clamp tonnage readout.
• Automatic lube pump with lube level and pressure switch.
• Fully programmable hydraulic cores.
• Dual cores.
• Heater band burnout detection.
• Nozzle shut off valve.
• Alpha keypad.
• Keyboard hardware.
• Plot of external analog signal.
• Data entry interlock switch.
• Breather cycle.
• Coining.
• Host computer communications - new SPI standard.
• Peripheral communications (SPI 3.01).
C L A M P
• Ten pin clamp linkage saves floor space with a smaller footprint andincreases productivity with faster clamp lock-over time (shorter cycletimes.)
• Operator can select from 25 sequence hydraulic core pulls that arestandard with speed settings through the control.
• Clamp/Eject safety motion keyswitch for increased production.
• Robot interface is now standard.
• Large tie bar spacing for greater mold versatility.
• Long clamp strokes and increased minimum and maximum mold height.
• Third plate pickup provides additional clamp speeds when needed.
• Automatic tonnage adjustment provides fast mold changes and accuratetonnage set up.
• Closed loop mold protect for accurate control of mold safety.
• Bull gear die height adjust. Accurate, reliable positioning of the clamp linkage.
• Rigid cast platens designed using FEA (Finite Element Analysis) for maximum platen rigidity.
• Double-shear linkage design minimizes pin deflection and bearing wear.
• Minimum and maximum mold height protection.
• Wear resistance through Nitrided hardened toggle pins and induction hardened strain rods with reduced lubrication bushings.
E J E C T
• Long ejector strokes.
• Eject on the fly for faster cycle times.
• Eject retract limit switch verification for mold safety.
• Pulsating eject - up to 9 pulses.
• 3-stage air eject for versatility.
21
S T A N D A R D F E A T U R E S
I N J E C T I O N A N D E X T R U D E R
• 5 stage true closed loop injection velocity profile.
• 11 stage true closed loop injection pressure profile(1 high, 5 pack, 5 hold).
• Standard injection features include: semi-auto purge, sprue break, manual mold purge, flow mold, stack mold, and insert molding.
• Barrier screw is now standard to provide improved processing.
• Auto heat start-up maximizes production up-time.
• Multiple injection units plus A-B-C barrel and screw combinations. Up to 36,000 psi injection pressure an “A” barrels.
• 20:1 L/D or higher on all shot sizes.
• Configurable injection velocity switch points by percentage, position, or volume for easier set ups of injection.
• Melt or hydraulic pressure setup allows injection pressures to be entered in units the operator is most familiar with.
• Adjustable pack velocity provides additional control of injection.
• Hopper swivel allows for material or color change rapidly and conveniently.
• Injection unit includes twin injection and twin pull-in cylinders for precisealignment.
• Precision ways reduce misalignments affecting screw pick-up.
• Zero leak seal system eliminates hydraulic leak problems.
• 10:1 ratio cylinders reduce noise and pressure imbalances due to reducedexhaust oil volume.
• Extruder features 5 stage screw rpm for precise melt quality as well asclosed loop back pressure control and actual extruder motor pressure.
• Extruder overrun with process alarm.
• Decompression before and after extruder run.
H Y D R A U L I C S A N D B A S E
• Proportional control of all machine functions: clamp, injection, eject, extruder,and sled.
• Variable volume P/Q servo pump provides more efficient energy usage.
• Fixed volume pump for cooling the oil.
• Face seal fittings on all hydraulic lines provides leak-tight connections.
• Low noise level due to close-coupled pump design.
• Full flow 5 micron oil filtration for greater protection of machine components.
• Low oil level monitor with alarm prevents machine damage and down timedue to low oil conditions.
• Convenient tri-directional part removal.
• Leveling pads standard.
• Pump is outside of tank for ease of access.
• Pump and motor easily slide out from base.
T E M P E R A T U R E
• Temperature control includes stand by heats and closed loop feedthroattemperature control.
• Closed loop oil temperature control for continuous, stable operation.
• Improved heat control through reduced barrel thermal mass.
• Solid state relays for temperature control.
• Cold screw start-up protection prevents screw and screw tip damage.
• Shorted thermocouple protection protects the control from high voltage.
C O N T R O L
• XTREEM ST (Standard on all models)
• XTREEM NT (Windows based control)
• 100% PC hardware.
• Patented Milacron technology.
• Standard 10.4” color LCD.
• Same user interface as always.
• XTREEM ST control features include 3.5 inch floppy, PS2 keyboard port, ethernet port, parallel port, 110v outlet.
• Optional NT control with internet access and networking - provides a trueWindows NT environment for user familiarity and communications.
• Optional XTREEM NT control also features all Microsoft Windows NT features(Internet Explorer, networking, multimedia, calculator and mouse.) XTREEM NTalso offers 3rd party integration. Allows operator to add off the shelf software.
• Host computer communications through Ethernet connection -TCP/IP- Allowsmachine to communicate with other systems providing system integration.
• Mold storage internally and on floppy disks allow operator to store 40 moldsinternally or infinitely on disc.
S E T T I N G A N E W S T A N D A R D I N T O G G L E I N J E C T I O N M O L D I N G P R O D U C T I V I T Y.
MAGNA T is the ultimate injection molding machine with increased clamp, eject, injection and control specifications.
Utilizing Milacron’s XTREEM Control with their proven user interface the machine has even more capability, performance,
versatility, accuracy and durability. Even internet and Windows capability is offered with XTREEM’s patented technology.
MAGNA T means productivity.
• Configurable I/O provides customer with versatility to interface with variedmachinery of their own selection.
• Operator identifiable access allows the machine to be customized for eachoperator.
• Change log documents all machine set-up changes.
• Notepad lets operator type in important information and save with mold file.
• Active Split Screens™.
• Quick Set™ screens allow operator to build screens the way they want them.
• Configurable color screens.
• Process monitor with alarms and defective part signal.
• Auto shut down by either end-of-run or process alarm.
• SPC (Statistical Process Control) with precision to .0001 allows SPC verificationof molding process and certification to end user.
• Analog and digital I/O pages with full descriptions assist in troubleshooting.
• Cavity pressure transfer software and signals.
• Selectable process parameter printout.
• A standard easy-to-understand Help Message page is available.
• Multiple language (English/Spanish)
• English/Metric units - provides units user is accustomed to.
• Position set point and readout precision 0.001” for accurate positioning of all axes.
A V A I L A B L E O P T I O N S
• Clamp tonnage readout.
• Automatic lube pump with lube level and pressure switch.
• Fully programmable hydraulic cores.
• Dual cores.
• Heater band burnout detection.
• Nozzle shut off valve.
• Alpha keypad.
• Keyboard hardware.
• Plot of external analog signal.
• Data entry interlock switch.
• Breather cycle.
• Coining.
• Host computer communications - new SPI standard.
• Peripheral communications (SPI 3.01).
C L A M P
• Ten pin clamp linkage saves floor space with a smaller footprint andincreases productivity with faster clamp lock-over time (shorter cycletimes.)
• Operator can select from 25 sequence hydraulic core pulls that arestandard with speed settings through the control.
• Clamp/Eject safety motion keyswitch for increased production.
• Robot interface is now standard.
• Large tie bar spacing for greater mold versatility.
• Long clamp strokes and increased minimum and maximum mold height.
• Third plate pickup provides additional clamp speeds when needed.
• Automatic tonnage adjustment provides fast mold changes and accuratetonnage set up.
• Closed loop mold protect for accurate control of mold safety.
• Bull gear die height adjust. Accurate, reliable positioning of the clamp linkage.
• Rigid cast platens designed using FEA (Finite Element Analysis) for maximum platen rigidity.
• Double-shear linkage design minimizes pin deflection and bearing wear.
• Minimum and maximum mold height protection.
• Wear resistance through Nitrided hardened toggle pins and induction hardened strain rods with reduced lubrication bushings.
E J E C T
• Long ejector strokes.
• Eject on the fly for faster cycle times.
• Eject retract limit switch verification for mold safety.
• Pulsating eject - up to 9 pulses.
• 3-stage air eject for versatility.
450 Frame
630 Frame
970 Frame
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286
Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance
Screw Speed, Max rpm 400 400 400 rpm 400 400 400 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.1 1.4 grs/sec 19 32 41
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393
Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 7 9 11 cm3/sec 115 147 180Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance
Screw Speed, Max rpm 308 308 308 rpm 308 308 308 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.9 1.1 1.5 grs/sec 24 31 44
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 7 9 13 cm3/sec 115 147 213Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 302 302 302 rpm 302 302 302 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.5 2.4 grs/sec 31 43 68 Hi Torque Screw Speed, Max rpm 201 201 201 rpm 201 201 201 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.0 1.6 grs/sec 21 28 46
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
4
170
300 Frame
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 168 kN 1,500Clamp Opening Force Tons 16.9 kN 150Clamp Stroke in 17.3 mm 440Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.0 sec 2.0Maximum Daylight in 37.4 mm 950Minimum/Maximum Mold Thickness in 5.9 / 20.1 mm 150 / 510Maximum Mold Wt lbs 3,300 kgs 1,500Platen Size (H x V) in 29.1 x 29.1 mm 740 x 740Distance Between Tie Rods ( H x V) in 20.1 x 20.1 mm 510 x 510Tie Rod Diameter in 3.3 mm 85Ejector Stroke (Max) in 5.1 mm 130Ejector Force @ 2000 psi Tons 4.9 kN 43.6
Machine SpecificationsDimensions, Overall English MetricLength (with 630 IU) in 213.8 mm 5,430Width in 62.2 mm 1,580Height in 98.3 mm 2,498Shipping weight ( Est. ) lbs 15,775 Kg 7,099Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 36 L/min 136Variable volume capacity GPM 28 L/min 106Fixed volume capacity GPM 8 L/min 30
Electric Motor hp 25 kw 18.7Total Oil Reservoir Capacity gal 110 L 416Water RequirementsHeat Exchanger @ 85 deg F GPM 7 L/min 26
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 3.8 5.2 6.7 g. 108 146 191Displacement in3 6.9 9.4 12.3 cm3 113 154 201
Injection Pressure, Max psi 36,200 28,100 21,500 bar 2,497 1,938 1,483Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 6.3 6.3 6.3 mm 160 160 160Screw Diameter in 1.18 1.38 1.57 mm 30 35 40Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Screw Speed, Max rpm 625 578 505 rpm 625 578 505 Torque at Screw in-lb 4,200 4,200 4,200 Nm 474 474 474
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.8 1.0 1.4 grs/sec 21 28 40
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 6.0 8.0 8.0 kW 6.0 8.0 8.0
3
170
450 Frame
630 Frame
970 Frame
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286
Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance
Screw Speed, Max rpm 400 400 400 rpm 400 400 400 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.1 1.4 grs/sec 19 32 41
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393
Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 7 9 11 cm3/sec 115 147 180Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance
Screw Speed, Max rpm 308 308 308 rpm 308 308 308 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.9 1.1 1.5 grs/sec 24 31 44
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 7 9 13 cm3/sec 115 147 213Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 302 302 302 rpm 302 302 302 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.5 2.4 grs/sec 31 43 68 Hi Torque Screw Speed, Max rpm 201 201 201 rpm 201 201 201 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.7 1.0 1.6 grs/sec 21 28 46
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
4
170
300 Frame
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 168 kN 1,500Clamp Opening Force Tons 16.9 kN 150Clamp Stroke in 17.3 mm 440Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.0 sec 2.0Maximum Daylight in 37.4 mm 950Minimum/Maximum Mold Thickness in 5.9 / 20.1 mm 150 / 510Maximum Mold Wt lbs 3,300 kgs 1,500Platen Size (H x V) in 29.1 x 29.1 mm 740 x 740Distance Between Tie Rods ( H x V) in 20.1 x 20.1 mm 510 x 510Tie Rod Diameter in 3.3 mm 85Ejector Stroke (Max) in 5.1 mm 130Ejector Force @ 2000 psi Tons 4.9 kN 43.6
Machine SpecificationsDimensions, Overall English MetricLength (with 630 IU) in 213.8 mm 5,430Width in 62.2 mm 1,580Height in 98.3 mm 2,498Shipping weight ( Est. ) lbs 15,775 Kg 7,099Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 36 L/min 136Variable volume capacity GPM 28 L/min 106Fixed volume capacity GPM 8 L/min 30
Electric Motor hp 25 kw 18.7Total Oil Reservoir Capacity gal 110 L 416Water RequirementsHeat Exchanger @ 85 deg F GPM 7 L/min 26
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 3.8 5.2 6.7 g. 108 146 191Displacement in3 6.9 9.4 12.3 cm3 113 154 201
Injection Pressure, Max psi 36,200 28,100 21,500 bar 2,497 1,938 1,483Injection Rate in3/sec 7 9 12 cm3/sec 115 147 197Screw Stroke in 6.3 6.3 6.3 mm 160 160 160Screw Diameter in 1.18 1.38 1.57 mm 30 35 40Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Screw Speed, Max rpm 625 578 505 rpm 625 578 505 Torque at Screw in-lb 4,200 4,200 4,200 Nm 474 474 474
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 0.8 1.0 1.4 grs/sec 21 28 40
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 6.0 8.0 8.0 kW 6.0 8.0 8.0
3
170
76.2mm3.00
127.0mm5.00
177.8mm7.00
254.0mm10.00
330.2mm13.00
76.2mm 3.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00
330.2mm 13.00
510.0mm20.08
510.0mm20.08
50.8mm2.00
203.2mm8.00
50.8mm2.00
203.2mm8.00
88.9mm3.50
88.9mm3.50
740.0mm29.13
740.0mm29.13
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (80) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0(1.77") DEEP, .750"-10 UNC-2B
SECTION A-ASECTION A-A
"A"
"B"
"C"
MOVING PLAMOVING PLATENTEN
130.0mm5.12
KNOCKOUT STROKE
Ø 85.0mm3.35
STRAIN ROD
510.0mm20.08
MAX MOLD
150.0mm5.91
MIN MOLD
950.0mm37.40
MAX DAYLIGHT
4.8mm 0.19NOZZLE
PROTRUSION
440.0mm17.32STROKE
45.0mm1.77
K/O BAR
320.0mm 12.60K/O BAR RETRACTED
414.3mm16.31ROBOT
MTG SURFACE
Ø 101.60 -101.66mm4.000 -4.002
MACHINE
76.2mm TYP3.00
177.8mm TYP7.00
25.4mm TYP1.00
76.2mm TYP3.00
127.0mm TYP5.00
101.6mm TYP4.00
.625"-11 UNC 2B, 1.25" DEEP(10) PLACES
A
MOVING PLATEN
DIE SPACE
6
170
Ø85.0mm3.35
STRAIN ROD
510.0mm20.08
BETWEENSTRAIN RODS
2225.3m 87.61
510.0mm20.08
MAX MOLD150.0mm5.91 MIN. MOLD
950.0mm 37.40MAX DAYLIGHT
440.0mm17.32CLAMP
STROKE
590mm 23.2
1937mm 76.3
2607.7mm 102.67
751mm29.6
1116.6mm 43.96 "A" BARREL
719.6mm28.33INSIDE
OF GATES
452.6mm17.82
INSIDE OF GATE
1163mm45.8
82.6mm3.25
349.6mm 13.76
1246.6mm 49.08 "B & C" BARREL
89mm3.5
835mm32.9
FOR MOTORREMOVAL
784.6mm30.89GATE
517.6mm20.38GATE
1302.2mm51.27
1452.1mm57.17
2237.9mm88.10
2172.7mm 85.54
24°SWIVEL FOR FEEDSCREW REMOVAL
245mm9.6 500mm
19.7
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER27 LPM/7 GPM 29°C/85°FMAX WATER IN
THIS AREA IS RESERVED FOR PIPING
.75 NPT OIL FILL PORTOIL FILTER
833.1mm32.80
1931.8mm76.05
LIFT OVERHEIGHT
63.5mm2.50
LEVELING PADS (10)
1384.8mm54.52
510.0mm20.08
BETWEENSTRAIN RODS
1129.8mm44.48
TO TOP OF LOWERSTRAIN ROD
2497.7mm98.33
43mm1.7
1321.3mm52.02
873.1mm34.38 BASE WIDTH
358mm14.1
416 LITERS/110 GAL RESERVOIR
.50 NPT AIR INLET
635.0mm25.00
668.4mm26.32
5430.4mm213.80
115mm4.5
2039mm80.3
1027.5mm40.45
GATE OPEN POSITIONFROM STATIONARY PLATEN
636mm25.0
OPTIONALHOPPER
276mm 10.9OPTIONAL HOPPER MAGNET
184mm7.2 FILTERELEMENTREMOVAL
295mm 11.6750mm
29.5
75.0mm2.95 1200.0mm 47.24
2050.0mm 80.713050.0mm 120.08
4275.0mm 168.314350mm 171.3
STAT PLAT TO END OF BASE2000mm 78.7
105.7mm4.16 50mm 2.0
FROM MOLD FACETO PART DROP AREA
75.0mm2.95
472.7mm18.61
607.7mm23.93
4957.7mm 195.19
450.0mm17.72PULL-IN
CYL STROKE
5368mm 211.3
200.0mm7.87
INJECTIONSTROKE
ELECTRICALCABINET
OPTIONAL65 LB
HOPPER
40MM A BARREL 22.0:1 L/D45MM B BARREL 20.0:1 L/D50MM C BARREL 22.2:1 L/D
OIL LEVEL(NON-OP SIDE)
630 INJ UNIT
"A" BARREL HOPPER POSITION "B & C" BARREL HOPPER POSITION
794mm31.3
1935mm76.2
WATER MANIFOLDHANDLE
436.6mm17.19
1799.0mm70.83
ROBOT MTGSURFACE
1685.7mm66.36 OPERATOR STATION SWIVELED
1399.9mm55.11
1578.8mm62.16
1585.8mm62.43TOP OFHOPPERSWIVELPLATE
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARY PLATENS
ELECTRICALCONNECTION
WATER OUTWATER IN
MACHINE DIAGRAMWITH 630 INJECTION UNIT
5
170
76.2mm3.00
127.0mm5.00
177.8mm7.00
254.0mm10.00
330.2mm13.00
76.2mm 3.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00
330.2mm 13.00
510.0mm20.08
510.0mm20.08
50.8mm2.00
203.2mm8.00
50.8mm2.00
203.2mm8.00
88.9mm3.50
88.9mm3.50
740.0mm29.13
740.0mm29.13
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (80) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0(1.77") DEEP, .750"-10 UNC-2B
SECTION A-ASECTION A-A
"A"
"B"
"C"
MOVING PLAMOVING PLATENTEN
130.0mm5.12
KNOCKOUT STROKE
Ø 85.0mm3.35
STRAIN ROD
510.0mm20.08
MAX MOLD
150.0mm5.91
MIN MOLD
950.0mm37.40
MAX DAYLIGHT
4.8mm 0.19NOZZLE
PROTRUSION
440.0mm17.32STROKE
45.0mm1.77
K/O BAR
320.0mm 12.60K/O BAR RETRACTED
414.3mm16.31ROBOT
MTG SURFACE
Ø 101.60 -101.66mm4.000 -4.002
MACHINE
76.2mm TYP3.00
177.8mm TYP7.00
25.4mm TYP1.00
76.2mm TYP3.00
127.0mm TYP5.00
101.6mm TYP4.00
.625"-11 UNC 2B, 1.25" DEEP(10) PLACES
A
MOVING PLATEN
DIE SPACE
6
170
Ø85.0mm3.35
STRAIN ROD
510.0mm20.08
BETWEENSTRAIN RODS
2225.3m 87.61
510.0mm20.08
MAX MOLD150.0mm5.91 MIN. MOLD
950.0mm 37.40MAX DAYLIGHT
440.0mm17.32CLAMP
STROKE
590mm 23.2
1937mm 76.3
2607.7mm 102.67
751mm29.6
1116.6mm 43.96 "A" BARREL
719.6mm28.33INSIDE
OF GATES
452.6mm17.82
INSIDE OF GATE
1163mm45.8
82.6mm3.25
349.6mm 13.76
1246.6mm 49.08 "B & C" BARREL
89mm3.5
835mm32.9
FOR MOTORREMOVAL
784.6mm30.89GATE
517.6mm20.38GATE
1302.2mm51.27
1452.1mm57.17
2237.9mm88.10
2172.7mm 85.54
24°SWIVEL FOR FEEDSCREW REMOVAL
245mm9.6 500mm
19.7
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER27 LPM/7 GPM 29°C/85°FMAX WATER IN
THIS AREA IS RESERVED FOR PIPING
.75 NPT OIL FILL PORTOIL FILTER
833.1mm32.80
1931.8mm76.05
LIFT OVERHEIGHT
63.5mm2.50
LEVELING PADS (10)
1384.8mm54.52
510.0mm20.08
BETWEENSTRAIN RODS
1129.8mm44.48
TO TOP OF LOWERSTRAIN ROD
2497.7mm98.33
43mm1.7
1321.3mm52.02
873.1mm34.38 BASE WIDTH
358mm14.1
416 LITERS/110 GAL RESERVOIR
.50 NPT AIR INLET
635.0mm25.00
668.4mm26.32
5430.4mm213.80
115mm4.5
2039mm80.3
1027.5mm40.45
GATE OPEN POSITIONFROM STATIONARY PLATEN
636mm25.0
OPTIONALHOPPER
276mm 10.9OPTIONAL HOPPER MAGNET
184mm7.2 FILTERELEMENTREMOVAL
295mm 11.6750mm
29.5
75.0mm2.95 1200.0mm 47.24
2050.0mm 80.713050.0mm 120.08
4275.0mm 168.314350mm 171.3
STAT PLAT TO END OF BASE2000mm 78.7
105.7mm4.16 50mm 2.0
FROM MOLD FACETO PART DROP AREA
75.0mm2.95
472.7mm18.61
607.7mm23.93
4957.7mm 195.19
450.0mm17.72PULL-IN
CYL STROKE
5368mm 211.3
200.0mm7.87
INJECTIONSTROKE
ELECTRICALCABINET
OPTIONAL65 LB
HOPPER
40MM A BARREL 22.0:1 L/D45MM B BARREL 20.0:1 L/D50MM C BARREL 22.2:1 L/D
OIL LEVEL(NON-OP SIDE)
630 INJ UNIT
"A" BARREL HOPPER POSITION "B & C" BARREL HOPPER POSITION
794mm31.3
1935mm76.2
WATER MANIFOLDHANDLE
436.6mm17.19
1799.0mm70.83
ROBOT MTGSURFACE
1685.7mm66.36 OPERATOR STATION SWIVELED
1399.9mm55.11
1578.8mm62.16
1585.8mm62.43TOP OFHOPPERSWIVELPLATE
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARY PLATENS
ELECTRICALCONNECTION
WATER OUTWATER IN
MACHINE DIAGRAMWITH 630 INJECTION UNIT
5
170
630 Frame
970 Frame
1540 Frame
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393
Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 11 15 18 cm3/sec 180 246 295Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance
Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.6 2.2 grs/sec 36 46 64
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 13.6 16.9 16.9
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 11 14 20 cm3/sec 180 229 328Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 316 316 316 rpm 316 316 316 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.6 2.0 2.7 grs/sec 46 57 76 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.5 grs/sec 32 45 72
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1021Displacement in3 33.5 48.3 65.8 cm3 550 792 1078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 10 15 20 cm3/sec 164 246 328Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 297 297 297 rpm 297 297 297 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603
@psi 2,900 2900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.3 grs/sec 42 67 93 Hi Torque Screw Speed, Max rpm 197 197 197 rpm 197 197 197 Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,405 2,405 2,405
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.6 2.2 grs/sec 28 45 61
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
8
225
450 Frame
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 225 kN 2,000Clamp Opening Force Tons 22.5 kN 200Clamp Stroke in 20.1 mm 510Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.2 sec 2.2Maximum Daylight in 42.1 mm 1,070Minimum/Maximum Mold Thickness in 5.9 / 22.0 mm 150 / 560Maximum Mold Wt lbs 4,200 kgs 1,905 Platen Size ( H x V ) in 31.9 x 31.9 mm 810 x 810Distance Between Tie Rods ( H x V) in 22.4 x 22.4 mm 570 x 570Tie Rod Diameter in 3.9 mm 100Ejector Stroke (Max) in 5.9 mm 150Ejector Force @ 2000 psi Tons 4.9 kN 43
Machine SpecificationsDimensions, Overall English MetricLength (with 970 IU) in 251.7 mm 6,393Width in 66.7 mm 1,695Height in 104.9 mm 2,664Shipping weight ( Est. ) lbs 19,056 Kg 8,662Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 59 L/min 223Variable volume capacity GPM 44 L/min 167Fixed volume capacity GPM 15 L/min 57
Electric Motor hp 40 kw 29.8Total Oil Reservoir Capacity gal 134 L 507Water RequirementsHeat Exchanger @ 85 deg F GPM 10 L/min 38
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286
Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 11 14 18 cm3/sec 180 229 295Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance
Screw Speed, Max rpm 500 500 449 rpm 500 500 449 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.4 1.6 grs/sec 28 40 46
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6
7
225
630 Frame
970 Frame
1540 Frame
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393
Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 11 15 18 cm3/sec 180 246 295Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance
Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.6 2.2 grs/sec 36 46 64
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 13.6 16.9 16.9
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12.0 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 11 14 20 cm3/sec 180 229 328Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 316 316 316 rpm 316 316 316 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.6 2.0 2.7 grs/sec 46 57 76 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.5 grs/sec 32 45 72
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1021Displacement in3 33.5 48.3 65.8 cm3 550 792 1078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 10 15 20 cm3/sec 164 246 328Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 297 297 297 rpm 297 297 297 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603
@psi 2,900 2900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.3 grs/sec 42 67 93 Hi Torque Screw Speed, Max rpm 197 197 197 rpm 197 197 197 Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,405 2,405 2,405
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.6 2.2 grs/sec 28 45 61
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
8
225
450 Frame
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 225 kN 2,000Clamp Opening Force Tons 22.5 kN 200Clamp Stroke in 20.1 mm 510Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.2 sec 2.2Maximum Daylight in 42.1 mm 1,070Minimum/Maximum Mold Thickness in 5.9 / 22.0 mm 150 / 560Maximum Mold Wt lbs 4,200 kgs 1,905 Platen Size ( H x V ) in 31.9 x 31.9 mm 810 x 810Distance Between Tie Rods ( H x V) in 22.4 x 22.4 mm 570 x 570Tie Rod Diameter in 3.9 mm 100Ejector Stroke (Max) in 5.9 mm 150Ejector Force @ 2000 psi Tons 4.9 kN 43
Machine SpecificationsDimensions, Overall English MetricLength (with 970 IU) in 251.7 mm 6,393Width in 66.7 mm 1,695Height in 104.9 mm 2,664Shipping weight ( Est. ) lbs 19,056 Kg 8,662Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 59 L/min 223Variable volume capacity GPM 44 L/min 167Fixed volume capacity GPM 15 L/min 57
Electric Motor hp 40 kw 29.8Total Oil Reservoir Capacity gal 134 L 507Water RequirementsHeat Exchanger @ 85 deg F GPM 10 L/min 38
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 5.8 7.6 9.6 g. 165 215 272Displacement in3 10.6 13.8 17.5 cm3 173 226 286
Injection Pressure, Max psi 35,400 28,700 22,700 bar 2,441 1,979 1,566Injection Rate in3/sec 11 14 18 cm3/sec 180 229 295Screw Stroke in 7.1 7.1 7.1 mm 180 180 180Screw Diameter in 1.38 1.57 1.77 mm 35 40 45Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance
Screw Speed, Max rpm 500 500 449 rpm 500 500 449 Torque at Screw in-lb 6,300 6,300 6,300 Nm 711 711 711
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.0 1.4 1.6 grs/sec 28 40 46
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 10.6 12.6 12.6 kW 10.6 12.6 12.6
7
225
76.2mm TYP3.00
177.8mm TYP7.00
254.0mm TYP10.00
25.4mm TYP 1.00
101.6mm TYP 4.00
177.8mm TYP 7.00
Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP(16) HOLES
150.0mm5.91 KNOCKOUT
STROKEØ 100.0mm
3.94 STAIN ROD
150.0mm5.91 MIN MOLD
1070.0mm42.13 MAX DAYLIGHT
4.8mm 0.19NOZZLE PROTRUSION
510.0mm 20.08STROKE
560.0mm22.05 MAX MOLD
435.0mm17.13
ROBOT MTGSURFACE
370.0mm14.57 K/O
BAR RETRACTED
45.0mm1.77 K/O BAR
Ø 101.60 -101.664.000-4.002
MACHINE
76.2mm3.00
127.0mm5.00
177.8mm7.00
254.0mm10.00 330.2mm
13.00
76.2mm 3.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00330.2mm
13.00
570.0mm22.44
570.0mm22.44
50.8mm2.00
203.2mm8.00
50.8mm2.00
203.2mm8.00
88.9mm3.50
88.9mm3.50
810.0mm31.89
810.0mm31.89
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (92) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP
SECTION A-A
"A"
"B"
"C"
MOVING PLATEN
DIE SPACE
10
225
1250mm49.2
809mm 31.8
1937.2mm76.27
808.8mm31.84
240.0mm9.45 525.0mm
20.67
1175.0mm46.26
FOR MOTOR REMOVAL
2517.3mm 99.11
2955.3mm 116.35
510.1mm20.08INSIDE
OF GATES
577.1mm22.72 GATE
844.1mm33.23GATE
1421.2mm55.95
90.1mm3.55
Ø100.0mm3.94
STRAIN ROD
570.0mm22.44
BETWEENSTRAIN RODS
150.0mm 5.91 MIN MOLD
560.0mm22.05
MAX MOLD
1070.0mm42.13
MAX DAYLIGHT
510.0mm 20.08CLAMP STROKE
1263.5mm 49.74 "A" BARREL
2697.5mm106.20
777.1mm30.59INSIDE
OF GATES
357.1mm 14.06
1509.6mm59.43
2351.6mm92.58
1463.5mm 57.62"B" & "C" BARREL
21°SWIVEL FOR FEEDSCREW REMOVAL
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER38 LPM/10 GPM 29°C/85°FMAX WATER IN
THIS AREA IS RESERVED FOR PIPING
OIL FILTER
.75 NPT OIL FILL PORT
357.7mm14.08
948.1mm37.33
988.1mm38.90
BASE WIDTH
635.0mm25.00
783.4mm30.8463.5mm 2.50
LEVELING PADS
1368.3mm53.87
1431.8mm56.37
1938.8mm76.33
LIFT OVERHEIGHT
45.0mm1.77
1146.8mm45.15
TO TOP OFLOWER
STRAIN RODS
570.0mm 22.44BETWEEN STRAIN RODS
2663.9mm104.88
.50 NPT AIR INLET
507 LITERS/134 GAL RESERVOIR
1866.8mm 73.49ROBOT MTG SURFACE
494.1mm19.45
851.8mm33.53
1695.8mm66.76
1513.0mm 59.57
1802.7mm 70.97OPERATOR STATION SWIVELED
1982mm78.1
WATERMANIFOLDHANDLE
1668.6mm65.69
TOP OF HOPPERSWIVEL PLATE
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING & STATIONARY PLATENS
WATER OUTELECTRICAL
CONNECTION
WATER IN
B
B
4840.0mm 190.55
75.0mm2.95 1220.0mm 48.03
2290.0mm 90.16 STAT PLAT TO END OF BASE
2340.0mm 92.13
3414.4mm 134.43
4765.0mm 187.60665.3mm
26.195505.3mm 216.74
50.0mm1.97 FROM MOLD FACETO PART DROP AREA
105.7mm 4.16
1020.0mm40.16
75.0mm2.95
2045.9mm80.55
115.3mm4.54
1177.4mm 46.35GATE OPEN POSITION
FROM STATIONARY PLATEN
646.4mm25.45
240.0mm 9.45INJECTION STROKE
6392.8mm 251.68
295mm 11.6
6073.8mm 239.13
500.0mm19.69 PULL-INCYL STROKE
5831.3mm 229.58
294mm 11.6OPTIONAL HOPPER
MAGNET
701mm27.6 OPTIONAL
HOPPER
OIL LEVEL(NON-OP SIDE)
970 INJ UNIT
ELECTRICALCABINET
45MM A BARREL 22.0:1 L/D50MM B BARREL 24.0:1 L/D60MM C BARREL 20.0:1 L/D
OPTIONAL115 LB HOPPER
"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
184mm7.24 FILTERELEMENT REMOVAL
MACHINE DIAGRAMWITH 970 INJECTION UNIT
9
225
76.2mm TYP3.00
177.8mm TYP7.00
254.0mm TYP10.00
25.4mm TYP 1.00
101.6mm TYP 4.00
177.8mm TYP 7.00
Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP(16) HOLES
150.0mm5.91 KNOCKOUT
STROKEØ 100.0mm
3.94 STAIN ROD
150.0mm5.91 MIN MOLD
1070.0mm42.13 MAX DAYLIGHT
4.8mm 0.19NOZZLE PROTRUSION
510.0mm 20.08STROKE
560.0mm22.05 MAX MOLD
435.0mm17.13
ROBOT MTGSURFACE
370.0mm14.57 K/O
BAR RETRACTED
45.0mm1.77 K/O BAR
Ø 101.60 -101.664.000-4.002
MACHINE
76.2mm3.00
127.0mm5.00
177.8mm7.00
254.0mm10.00 330.2mm
13.00
76.2mm 3.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00330.2mm
13.00
570.0mm22.44
570.0mm22.44
50.8mm2.00
203.2mm8.00
50.8mm2.00
203.2mm8.00
88.9mm3.50
88.9mm3.50
810.0mm31.89
810.0mm31.89
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (92) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP
SECTION A-A
"A"
"B"
"C"
MOVING PLATEN
DIE SPACE
10
225
1250mm49.2
809mm 31.8
1937.2mm76.27
808.8mm31.84
240.0mm9.45 525.0mm
20.67
1175.0mm46.26
FOR MOTOR REMOVAL
2517.3mm 99.11
2955.3mm 116.35
510.1mm20.08INSIDE
OF GATES
577.1mm22.72 GATE
844.1mm33.23GATE
1421.2mm55.95
90.1mm3.55
Ø100.0mm3.94
STRAIN ROD
570.0mm22.44
BETWEENSTRAIN RODS
150.0mm 5.91 MIN MOLD
560.0mm22.05
MAX MOLD
1070.0mm42.13
MAX DAYLIGHT
510.0mm 20.08CLAMP STROKE
1263.5mm 49.74 "A" BARREL
2697.5mm106.20
777.1mm30.59INSIDE
OF GATES
357.1mm 14.06
1509.6mm59.43
2351.6mm92.58
1463.5mm 57.62"B" & "C" BARREL
21°SWIVEL FOR FEEDSCREW REMOVAL
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER38 LPM/10 GPM 29°C/85°FMAX WATER IN
THIS AREA IS RESERVED FOR PIPING
OIL FILTER
.75 NPT OIL FILL PORT
357.7mm14.08
948.1mm37.33
988.1mm38.90
BASE WIDTH
635.0mm25.00
783.4mm30.8463.5mm 2.50
LEVELING PADS
1368.3mm53.87
1431.8mm56.37
1938.8mm76.33
LIFT OVERHEIGHT
45.0mm1.77
1146.8mm45.15
TO TOP OFLOWER
STRAIN RODS
570.0mm 22.44BETWEEN STRAIN RODS
2663.9mm104.88
.50 NPT AIR INLET
507 LITERS/134 GAL RESERVOIR
1866.8mm 73.49ROBOT MTG SURFACE
494.1mm19.45
851.8mm33.53
1695.8mm66.76
1513.0mm 59.57
1802.7mm 70.97OPERATOR STATION SWIVELED
1982mm78.1
WATERMANIFOLDHANDLE
1668.6mm65.69
TOP OF HOPPERSWIVEL PLATE
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING & STATIONARY PLATENS
WATER OUTELECTRICAL
CONNECTION
WATER IN
B
B
4840.0mm 190.55
75.0mm2.95 1220.0mm 48.03
2290.0mm 90.16 STAT PLAT TO END OF BASE
2340.0mm 92.13
3414.4mm 134.43
4765.0mm 187.60665.3mm
26.195505.3mm 216.74
50.0mm1.97 FROM MOLD FACETO PART DROP AREA
105.7mm 4.16
1020.0mm40.16
75.0mm2.95
2045.9mm80.55
115.3mm4.54
1177.4mm 46.35GATE OPEN POSITION
FROM STATIONARY PLATEN
646.4mm25.45
240.0mm 9.45INJECTION STROKE
6392.8mm 251.68
295mm 11.6
6073.8mm 239.13
500.0mm19.69 PULL-INCYL STROKE
5831.3mm 229.58
294mm 11.6OPTIONAL HOPPER
MAGNET
701mm27.6 OPTIONAL
HOPPER
OIL LEVEL(NON-OP SIDE)
970 INJ UNIT
ELECTRICALCABINET
45MM A BARREL 22.0:1 L/D50MM B BARREL 24.0:1 L/D60MM C BARREL 20.0:1 L/D
OPTIONAL115 LB HOPPER
"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
184mm7.24 FILTERELEMENT REMOVAL
MACHINE DIAGRAMWITH 970 INJECTION UNIT
9
225
12
310
630 Frame
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 6,240 kgs 2,830 Platen Size ( H x V ) in 37.0 x 37.0 mm 940 x 940Distance Between Tie Rods ( H x V) in 26.0 x 26.0 mm 660 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73
Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 285.5 mm 7,251Width in 73.1 mm 1,857Height in 110.1 mm 2,797Shipping weight (Est.) lbs 26,673 Kg 12,124Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57
Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393
Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 14 17 22 cm3/sec 229 279 344Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance
Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.4 1.6 2.0 grs/sec 40 46 57
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9
11
310
970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609
Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0
12
310
630 Frame
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 6,240 kgs 2,830 Platen Size ( H x V ) in 37.0 x 37.0 mm 940 x 940Distance Between Tie Rods ( H x V) in 26.0 x 26.0 mm 660 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73
Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 285.5 mm 7,251Width in 73.1 mm 1,857Height in 110.1 mm 2,797Shipping weight (Est.) lbs 26,673 Kg 12,124Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57
Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 8.4 10.6 13.1 g. 239 303 369Displacement in3 15.3 19.4 24.0 cm3 251 318 393
Injection Pressure, Max psi 36,100 28,500 23,100 bar 2,490 1,966 1,593Injection Rate in3/sec 14 17 22 cm3/sec 229 279 344Screw Stroke in 7.9 7.9 7.9 mm 200 200 200Screw Diameter in 1.57 1.77 1.97 mm 40 45 50Screw L/D (xx:1) 22.0 22.2 20.0 22.0 22.2 20.0Screw Performance
Screw Speed, Max rpm 380 380 380 rpm 380 380 380 Torque at Screw in-lb 8,400 8,400 8,400 Nm 948 948 948
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.4 1.6 2.0 grs/sec 40 46 57
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 13.6 16.9 16.9 kW 13.6 16.9 16.9
11
310
970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609
Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0
2300mm90.5
1172.1mm 46.14GATE OPEN POSITION
FROM STATIONARY PLATEN
280.0mm 11.02INJECTION STROKE
6510.9mm 256.33
75.0mm2.95
5760.0mm 226.77
75.0mm 2.95
1480.0mm 58.27
2715.0mm 106.89
3715.0mm 146.26
5685.0mm 223.82
2665.0mm 104.92 STAT PLAT TO END OF BASE
50.0mm 1.97FROM MOLD FACETO PART DROP AREA
295mm 11.6
1135mm 44.7
105.7mm4.16
750.9mm29.56
115mm 4.5
7250.9mm 285.47
6873.9mm 270.63
1191.4mm46.91
289mm11.4 OPTIONAL
HOPPER
701mm27.6
OPTIONALHOPPER
500.0mm 19.69PULL-IN CYL STROKE
184.0mm7.24 FILTERELEMENTREMOVAL
OIL LEVEL(NON-OP SIDE)
1540 INJ UNIT
ELECTRICALCABINET
50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D
OPTIONAL115 LBHOPPER
"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
1083.1mm 42.64
63.5mm 2.50LEVELING PADS (10)
1515.0mm59.65
1578.5mm62.15
1248.5mm49.15
TO TOP OFLOWER
STRAIN RODS
660.0mm 25.99BETWEEN
TRAIN RODS
1123.1mm 44.22BASE WIDTH
373mm 14.7
2194.7mm86.41LIFT
OVERHEIGHT
918.4mm 36.16
635.0mm25.00
2796.8mm110.11
31.0mm 1.22
541 LITERS/143 GAL RESERVOIR
.50 NPT AIR INLET
2081.0mm81.93
ROBOT MTGSURFACE
935mm 36.8
561.6mm22.11
1857mm 73.1
1880.9mm 74.05OPERATION STATION SWIVELED
1684.7mm 66.33
1801.5mm70.93TOP OFHOPPERSWIVELPLATE
WATER IN
WATER OUT
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OUTLETEACH FOR MOVING& STATIONARYPLATENS
ELECTRICALCONNECTION
1449mm57.0
1089mm 42.9
1937mm76.3
892mm35.1
260mm 10.2
550mm21.7
Ø 115.0mm4.53 STRAIN
ROD
660.0mm25.99
BETWEENSTRAIN RODS
200.0 mm7.87 MIN MOLD
650.0mm25.59
MAX MOLD
1160.0mm 45.67MAX DAYLIGHT
610.0mm24.02 CLAMP STROKE
370.3mm14.58
114.6mm4.51
INSIDEOF GATE
599.623.61[ ]GATE
652.625.69[ ]
1572.961.92[ ]
INSIDEOF GATE
855.333.67[ ]GATE
920.336.23[ ]
1225.0mm 48.23FOR MOTOR REMOVAL
1386.5mm 54.59 "A" BARREL
1698.5mm 66.87 "B" & "C" BARREL
3055.0mm 120.28
1592.8mm62.71
2507.8mm98.73
3415.9mm 134.482892.3mm 113.87
22°SWIVEL FOR FEEDSCREW REMOVAL
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM/13 GPM 29°C/85°FMAX WATER IN
THIS AREA IS RESERVEDFOR PIPING
OIL FILTER .75 NPT OIL FILL PORT
MACHINE DIAGRAMWITH 1540 INJECTION UNIT
13
310
76.2mm TYP3.00
177.8mm TYP7.00
254.0 TYP10.00
25.4mm TYP 1.00
101.6mm TYP 4.00
177.8mm TYP 7.00
Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP (16) HOLES
330.2mm13.00
76.2mm3.00
127.0mm5.00
177.8mm7.00
76.2mm 3.00
177.8mm 7.00
330.2mm 13.00
254.0mm 10.00
406.4mm16.00
660.0mm25.98
660.0mm 25.98
50.8mm2.00
203.2mm8.00
50.8mm2.00
203.2mm8.00
88.9mm3.50
88.9mm3.50
940.0mm37.01
940.0mm 37.01
254.0mm10.00 406.4mm
16.00
127.0mm 5.00
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP
"A"
"B"
"C"
160.0mm 6.30KNOCKOUT STROKEØ 115.0mm
4.53 STRAIN ROD
200.0mm 7.87MIN MOLD
1260.0mm 49.61MAX DAYLIGHT
4.8mm0.19
NOZZLEPROTRUSION
610.0mm 24.02STROKE
650.0mm 25.59MAX HOLD
502.5mm 19.78ROBOT MTG SURFACE
415.0mm 16.34K/O BAR RETRACTED
45.0mm 1.77K/O BAR
Ø 101.60-101.664.000-4.002
MACHINE
DIE SPACE
14
310
MACHINE DIAGRAM
2300mm90.5
1172.1mm 46.14GATE OPEN POSITION
FROM STATIONARY PLATEN
280.0mm 11.02INJECTION STROKE
6510.9mm 256.33
75.0mm2.95
5760.0mm 226.77
75.0mm 2.95
1480.0mm 58.27
2715.0mm 106.89
3715.0mm 146.26
5685.0mm 223.82
2665.0mm 104.92 STAT PLAT TO END OF BASE
50.0mm 1.97FROM MOLD FACETO PART DROP AREA
295mm 11.6
1135mm 44.7
105.7mm4.16
750.9mm29.56
115mm 4.5
7250.9mm 285.47
6873.9mm 270.63
1191.4mm46.91
289mm11.4 OPTIONAL
HOPPER
701mm27.6
OPTIONALHOPPER
500.0mm 19.69PULL-IN CYL STROKE
184.0mm7.24 FILTERELEMENTREMOVAL
OIL LEVEL(NON-OP SIDE)
1540 INJ UNIT
ELECTRICALCABINET
50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D
OPTIONAL115 LBHOPPER
"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
1083.1mm 42.64
63.5mm 2.50LEVELING PADS (10)
1515.0mm59.65
1578.5mm62.15
1248.5mm49.15
TO TOP OFLOWER
STRAIN RODS
660.0mm 25.99BETWEEN
TRAIN RODS
1123.1mm 44.22BASE WIDTH
373mm 14.7
2194.7mm86.41LIFT
OVERHEIGHT
918.4mm 36.16
635.0mm25.00
2796.8mm110.11
31.0mm 1.22
541 LITERS/143 GAL RESERVOIR
.50 NPT AIR INLET
2081.0mm81.93
ROBOT MTGSURFACE
935mm 36.8
561.6mm22.11
1857mm 73.1
1880.9mm 74.05OPERATION STATION SWIVELED
1684.7mm 66.33
1801.5mm70.93TOP OFHOPPERSWIVELPLATE
WATER IN
WATER OUT
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY & RETURN CONNECTIONS(16) .75 NPT INLET(16) .75 NPT OUTLETEACH FOR MOVING& STATIONARYPLATENS
ELECTRICALCONNECTION
1449mm57.0
1089mm 42.9
1937mm76.3
892mm35.1
260mm 10.2
550mm21.7
Ø 115.0mm4.53 STRAIN
ROD
660.0mm25.99
BETWEENSTRAIN RODS
200.0 mm7.87 MIN MOLD
650.0mm25.59
MAX MOLD
1160.0mm 45.67MAX DAYLIGHT
610.0mm24.02 CLAMP STROKE
370.3mm14.58
114.6mm4.51
INSIDEOF GATE
599.623.61[ ]GATE
652.625.69[ ]
1572.961.92[ ]
INSIDEOF GATE
855.333.67[ ]GATE
920.336.23[ ]
1225.0mm 48.23FOR MOTOR REMOVAL
1386.5mm 54.59 "A" BARREL
1698.5mm 66.87 "B" & "C" BARREL
3055.0mm 120.28
1592.8mm62.71
2507.8mm98.73
3415.9mm 134.482892.3mm 113.87
22°SWIVEL FOR FEEDSCREW REMOVAL
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM/13 GPM 29°C/85°FMAX WATER IN
THIS AREA IS RESERVEDFOR PIPING
OIL FILTER .75 NPT OIL FILL PORT
MACHINE DIAGRAMWITH 1540 INJECTION UNIT
13
310
76.2mm TYP3.00
177.8mm TYP7.00
254.0 TYP10.00
25.4mm TYP 1.00
101.6mm TYP 4.00
177.8mm TYP 7.00
Ø.531" 1.78" DEEP.625"-11 UNC-2B, 1.22" DEEP (16) HOLES
330.2mm13.00
76.2mm3.00
127.0mm5.00
177.8mm7.00
76.2mm 3.00
177.8mm 7.00
330.2mm 13.00
254.0mm 10.00
406.4mm16.00
660.0mm25.98
660.0mm 25.98
50.8mm2.00
203.2mm8.00
50.8mm2.00
203.2mm8.00
88.9mm3.50
88.9mm3.50
940.0mm37.01
940.0mm 37.01
254.0mm10.00 406.4mm
16.00
127.0mm 5.00
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 45.0 (1.77") DEEP, .750"-10 UNC-2B 45.0 (1.77") DEEP
"A"
"B"
"C"
160.0mm 6.30KNOCKOUT STROKEØ 115.0mm
4.53 STRAIN ROD
200.0mm 7.87MIN MOLD
1260.0mm 49.61MAX DAYLIGHT
4.8mm0.19
NOZZLEPROTRUSION
610.0mm 24.02STROKE
650.0mm 25.59MAX HOLD
502.5mm 19.78ROBOT MTG SURFACE
415.0mm 16.34K/O BAR RETRACTED
45.0mm 1.77K/O BAR
Ø 101.60-101.664.000-4.002
MACHINE
DIE SPACE
14
310
MACHINE DIAGRAM
16
310WP
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 8,295 kgs 3,763 Platen Size ( H x V ) in 47.0 x 37.0 mm 1,195 x 940Distance Between Tie Rods ( H x V) in 36.0 x 26.0 mm 915 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73
Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 286.3 mm 7,271Width in 83.1 mm 2,111Height in 110.0 mm 2,797Shipping weight ( Est. ) lbs 29,987 Kg 13,630Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57
Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49
15
310WP
970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609
Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0
16
310WP
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 310 kN 2,750Clamp Opening Force Tons 31.0 kN 275Clamp Stroke in 24.0 mm 610Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.3 sec 2.3Maximum Daylight in 49.6 mm 1,260Minimum/Maximum Mold Thickness in 7.9 / 25.6 mm 200 / 650Maximum Mold Wt lbs 8,295 kgs 3,763 Platen Size ( H x V ) in 47.0 x 37.0 mm 1,195 x 940Distance Between Tie Rods ( H x V) in 36.0 x 26.0 mm 915 x 660Tie Rod Diameter in 4.5 mm 115Ejector Stroke (Max) in 6.3 mm 160Ejector Force @ 2000 psi Tons 8.3 kN 73
Machine SpecificationsDimensions, Overall English MetricLength (with 1540 IU) in 286.3 mm 7,271Width in 83.1 mm 2,111Height in 110.0 mm 2,797Shipping weight ( Est. ) lbs 29,987 Kg 13,630Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 67 L/min 254Variable volume capacity GPM 52 L/min 197Fixed volume capacity GPM 15 L/min 57
Electric Motor hp 50 kw 37.3Total Oil Reservoir Capacity gal 143 L 541Water RequirementsHeat Exchanger @ 85 deg F GPM 13 L/min 49
15
310WP
970 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 12 15.0 22.0 g. 340 425 624Displacement in3 23.3 28.8 41.4 cm3 382 471 679
Injection Pressure, Max psi 32,600 29,800 20,700 bar 2,248 2,055 1,428Injection Rate in3/sec 13 17 24 cm3/sec 213 279 393Screw Stroke in 9.4 9.4 9.4 mm 240 240 240Screw Diameter in 1.77 1.97 2.36 mm 45 50 60Screw L/D (xx:1) 22.0 24.2 20.0 22.0 24.2 20.0Screw Performance
Low Torque Screw Speed, Max rpm 374 374 337 rpm 374 374 337 Low Torque at Screw in-lb 8,900 8,900 8,900 Nm 1,004 1,004 1,004
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.0 3.2 grs/sec 41 57 92 Hi Torque Screw Speed, Max rpm 449 404 337 rpm 449 404 337 Hi Torque at Screw in-lb 13,300 13,300 13,300 Nm 1,502 1,502 1,502
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.3 1.9 2.7 grs/sec 38 53 76
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 16.0 19.3 19.3 kW 16.0 19.3 19.3
1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18.0 26.0 36.0 g. 510 737 1,021Displacement in3 33.5 48.3 65.8 cm3 550 792 1,078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 12 18 24 cm3/sec 197 295 393Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 351 337 289 rpm 351 337 289 Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,603 1,603 1,603
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.7 3.2 grs/sec 50 76 90 Hi Torque Screw Speed, Max rpm 233 233 233 rpm 233 233 233 Hi Torque at Screw in-lb 21,400 21,400 21,400 Nm 2,415 2,415 2,415
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.2 1.9 2.6 grs/sec 33 53 73
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
2290 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 30.0 41.0 54.0 g. 851 1,162 1,531Displacement in3 55.2 75.2 98.2 cm3 905 1,232 1,609
Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 13 18 24 cm3/sec 213 295 393Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Low Torque Screw Speed, Max rpm 223 223 223 rpm 223 223 223 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,518 2,518 2,518
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.8 2.5 3.6 grs/sec 51 70 101 Hi Torque Screw Speed, Max rpm 143 143 143 rpm 143 143 143 Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,918 3,918 3,918
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.1 1.6 2.3 grs/sec 32 45 65
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 28.0 30.0 30.0 kW 28.0 30.0 30.0
1695mm66.7
979mm 38.6
1937mm76.3
1020mm40.1
260mm 10.2
550mm21.7
610.0mm 24.02CLAMP STROKE
1225.0mm 48.23FOR MOTOR REMOVAL
200.0mm7.87 MIN MOLD
Ø 115.0mm4.53 STRAIN
ROD
650.0mm25.59
MAX MOLD
1160.0mm 45.67MAX DAYLIGHT
1386.5mm 54.59 "A" BARREL
1698.5mm 66.87 "B" & "C" BARREL
3055.0mm 120.28
370.3mm 14.58
102.6mm4.04
715.1mm28.15INSIDE
OF GATE
780.1mm30.71GATE
982.8mm38.69INSIDE
OF GATE
1047.8mm41.25GATE
1827.9mm71.96
2892.3mm 113.87
3435.9mm 135.27
1720.3mm67.73
2762.8mm108.77
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM / 13 GPM 29°C/85°F (50hp)56 LPM / 15 GPM 29°C/85°F (60hp) MAX WATER IN
THIS AREA ISRESERVED FOR PIPING
OIL FILTER .75 NPT OIL FILL PORT
26°SWIVEL FOR FEEDSCREW REMOVAL
915.0mm36.02
BETWEENSTRAIN RODS
1338.1mm 52.68
63.5mm 2.50
LEVELINGPADS (10)
1515.0mm59.65
1578.5mm62.15
1378.1mm 54.26BASE WIDTH
373mm 14.7
2194.7mm86.41
LIFT OVERHEIGHT
1173.4mm 46.20
635.0mm25.00
2796.8mm110.11
660.0mm 25.99BETWEEN
STRAIN RODS
1248.5mm 49.15TO TOP OF
LOWERSTRAIN RODS
33.0mm 1.30
659 LITERS/174 GAL RESERVOIR
.50 NPT AIR INLET
1063mm 41.83
689.1mm27.13
1801.5mm 70.93TOP OF HOPPERSWIVEL PLATE
2112.3mm 83.16
1939.7mm 76.37
2081.0mm 81.93ROBOT MTG
SURFACE
WATER IN
WATER OUT
OPTIONAL WATERMANIFOLDS 1.25 NPTSUPPLY & RETURNCONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARYPLATENS
ELECTRICALCONNECTION
2135.9mm 84.09OPERATOR STATION SWIVELED
750.9mm 29.56
230090.5[ ]
1177.4mm 46.35GATE OPEN POSITION
FROM STATIONARY PLATEN280.0mm
11.02INJECTIONSTROKE
75.0mm2.95
5780mm 227.6
75.0mm 2.951500.0mm 59.06
2735.0mm 107.683735.0mm 147.05
5705.0mm 224.61
295mm 11.6
1135mm 44.7
105.7mm4.16
115mm 4.5
1191.4mm 46.91
289mm11.4
OPTIONALHOPPERMAGNET
701mm27.6
OPTIONALHOPPER
500.0mm19.69PULL-IN
CYL STROKE
6894mm 271.4
7270.9mm 286.26
6531mm 257.1
2685.0mm 105.71 STAT PLAT TO END OF BASE
50mm 2.0FROM MOLD FACE
TO PART DROP AREA
184.0mm7.24 FILTER
ELEMENTREMOVAL
OIL LEVEL(NON-OP SIDE)
1540 INJ UNIT
ELECTRICALCABINET
50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D
OPTIONAL115 LBHOPPER
"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
17
310WP
MACHINE DIAGRAMWITH 1540 INJECTION UNIT
915.0mm36.02 76.2mm
3.00 TYP177.8mm7.00 TYP
254.0mm10.000 TYP
25.4mm 1.00 TYP
101.6mm 4.00 TYP
177.8mm 7.00 TYP
Ø.531" 2.09" DEEP .625"-11 UNC-2B, 1.53" DEEP (16) HOLES
254.0mm10.00
177.8mm7.00
177.8mm 7.00
254.0mm 10.00
431.8mm17.00
76.2mm 3.00
203.2mm 8.00
940.0mm37.01
1195.0mm 47.05
406.4mm16.00
533.4mm21.00
127.0mm 5.00
330.2mm13.00
76.2mm3.00
127.0mm5.00
330.2mm13.00
50.8mm2.00
76.2mm3.00
88.9mm3.50
203.2mm8.00
50.8mm 2.00
88.9mm 3.50
355.6mm14.00
"A"
"B"
"C"
"D"
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (116) HOLES MOVING PLATEN "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (120) HOLES STATIONARY PLATEN "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 (2.36") DEEP, .750"-10 UNC-2B 60.0 (2.36") DEEP "D" - Ø52.40 (2.063") THRU, 0.8 (.03") X 45° CHAMFER BOTH SIDES (4) HOLES "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (4) HOLES
Ø 115.0mm4.53 STRAIN ROD
610.0mm 24.02STROKE
660.0mm25.99
415.0mm 16.34K/O BAR RETRACTED
160.0mm6.30
KNOCKOUTSTROKE
55.0mm2.17 K/O BAR
650.0mm 25.59MAX MOLD
200.0mm 7.87
1260.0mm 49.61MAX DAYLIGHT
502.5mm19.78ROBOT
MTG SURFACE
Ø 101.60 -101.664.000-4.002
4.8mm 0.19NOZZLE PROTRUSION
MOVING PLATEN
DIE SPACE
18
310WP
1695mm66.7
979mm 38.6
1937mm76.3
1020mm40.1
260mm 10.2
550mm21.7
610.0mm 24.02CLAMP STROKE
1225.0mm 48.23FOR MOTOR REMOVAL
200.0mm7.87 MIN MOLD
Ø 115.0mm4.53 STRAIN
ROD
650.0mm25.59
MAX MOLD
1160.0mm 45.67MAX DAYLIGHT
1386.5mm 54.59 "A" BARREL
1698.5mm 66.87 "B" & "C" BARREL
3055.0mm 120.28
370.3mm 14.58
102.6mm4.04
715.1mm28.15INSIDE
OF GATE
780.1mm30.71GATE
982.8mm38.69INSIDE
OF GATE
1047.8mm41.25GATE
1827.9mm71.96
2892.3mm 113.87
3435.9mm 135.27
1720.3mm67.73
2762.8mm108.77
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER49 LPM / 13 GPM 29°C/85°F (50hp)56 LPM / 15 GPM 29°C/85°F (60hp) MAX WATER IN
THIS AREA ISRESERVED FOR PIPING
OIL FILTER .75 NPT OIL FILL PORT
26°SWIVEL FOR FEEDSCREW REMOVAL
915.0mm36.02
BETWEENSTRAIN RODS
1338.1mm 52.68
63.5mm 2.50
LEVELINGPADS (10)
1515.0mm59.65
1578.5mm62.15
1378.1mm 54.26BASE WIDTH
373mm 14.7
2194.7mm86.41
LIFT OVERHEIGHT
1173.4mm 46.20
635.0mm25.00
2796.8mm110.11
660.0mm 25.99BETWEEN
STRAIN RODS
1248.5mm 49.15TO TOP OF
LOWERSTRAIN RODS
33.0mm 1.30
659 LITERS/174 GAL RESERVOIR
.50 NPT AIR INLET
1063mm 41.83
689.1mm27.13
1801.5mm 70.93TOP OF HOPPERSWIVEL PLATE
2112.3mm 83.16
1939.7mm 76.37
2081.0mm 81.93ROBOT MTG
SURFACE
WATER IN
WATER OUT
OPTIONAL WATERMANIFOLDS 1.25 NPTSUPPLY & RETURNCONNECTIONS(16) .75 NPT INLET(16) .75 NPT OULETEACH FOR MOVING& STATIONARYPLATENS
ELECTRICALCONNECTION
2135.9mm 84.09OPERATOR STATION SWIVELED
750.9mm 29.56
230090.5[ ]
1177.4mm 46.35GATE OPEN POSITION
FROM STATIONARY PLATEN280.0mm
11.02INJECTIONSTROKE
75.0mm2.95
5780mm 227.6
75.0mm 2.951500.0mm 59.06
2735.0mm 107.683735.0mm 147.05
5705.0mm 224.61
295mm 11.6
1135mm 44.7
105.7mm4.16
115mm 4.5
1191.4mm 46.91
289mm11.4
OPTIONALHOPPERMAGNET
701mm27.6
OPTIONALHOPPER
500.0mm19.69PULL-IN
CYL STROKE
6894mm 271.4
7270.9mm 286.26
6531mm 257.1
2685.0mm 105.71 STAT PLAT TO END OF BASE
50mm 2.0FROM MOLD FACE
TO PART DROP AREA
184.0mm7.24 FILTER
ELEMENTREMOVAL
OIL LEVEL(NON-OP SIDE)
1540 INJ UNIT
ELECTRICALCABINET
50MM A BARREL 22.0:1 L/D60MM B BARREL 23.6:1 L/D70MM C BARREL 20.0:1 L/D
OPTIONAL115 LBHOPPER
"B & C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
17
310WP
MACHINE DIAGRAMWITH 1540 INJECTION UNIT
915.0mm36.02 76.2mm
3.00 TYP177.8mm7.00 TYP
254.0mm10.000 TYP
25.4mm 1.00 TYP
101.6mm 4.00 TYP
177.8mm 7.00 TYP
Ø.531" 2.09" DEEP .625"-11 UNC-2B, 1.53" DEEP (16) HOLES
254.0mm10.00
177.8mm7.00
177.8mm 7.00
254.0mm 10.00
431.8mm17.00
76.2mm 3.00
203.2mm 8.00
940.0mm37.01
1195.0mm 47.05
406.4mm16.00
533.4mm21.00
127.0mm 5.00
330.2mm13.00
76.2mm3.00
127.0mm5.00
330.2mm13.00
50.8mm2.00
76.2mm3.00
88.9mm3.50
203.2mm8.00
50.8mm 2.00
88.9mm 3.50
355.6mm14.00
"A"
"B"
"C"
"D"
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (116) HOLES MOVING PLATEN "A" - Ø.531", 1.78" DEEP, .625-11UNC-2B, 1.22" DEEP (120) HOLES STATIONARY PLATEN "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 (2.36") DEEP, .750"-10 UNC-2B 60.0 (2.36") DEEP "D" - Ø52.40 (2.063") THRU, 0.8 (.03") X 45° CHAMFER BOTH SIDES (4) HOLES "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (4) HOLES
Ø 115.0mm4.53 STRAIN ROD
610.0mm 24.02STROKE
660.0mm25.99
415.0mm 16.34K/O BAR RETRACTED
160.0mm6.30
KNOCKOUTSTROKE
55.0mm2.17 K/O BAR
650.0mm 25.59MAX MOLD
200.0mm 7.87
1260.0mm 49.61MAX DAYLIGHT
502.5mm19.78ROBOT
MTG SURFACE
Ø 101.60 -101.664.000-4.002
4.8mm 0.19NOZZLE PROTRUSION
MOVING PLATEN
DIE SPACE
18
310WP
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 450 kN 4,000Clamp Opening Force Tons 45 kN 400Clamp Stroke in 27.6 mm 700Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.6 sec 2.6Maximum Daylight in 57.1 mm 1,450Minimum/Maximum Mold Thickness in 9.8 / 29.5 mm 250 / 750Maximum Mold Wt lbs 12,425 kgs 5,635 Platen Size ( H x V ) in 43.3 x 43.3 mm 1,100 x 1,100Distance Between Tie Rods ( H x V) in 32.3 x 32.3 mm 820 x 820Tie Rod Diameter in 5.5 mm 140Ejector Stroke (Max) in 7.9 mm 200Ejector Force @ 2000 psi Tons 8.3 kN 74
Machine SpecificationsDimensions, Overall English MetricLength (with 2290 IU) in 324.9 mm 8,252Width in 83.1 mm 2,112Height in 124.3 mm 3,157Shipping weight ( Est. ) lbs 40,522 Kg 18,479Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 81 L/min 306Variable volume capacity GPM 45 L/min 170Fixed volume capacity GPM 36 L/min 136
Electric Motor hp 60 kw 44.8Total Oil Reservoir Capacity gal 190 L 719Water RequirementsHeat Exchanger @ 85 deg F GPM 15 L/min 57
20
MT450
1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18 26 36 g. 510 737 1,021Displacement in3 33.5 48.3 65.7 cm^3 550 792 1,078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 15 22 31 cm^3/sec 246 361 508Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 404 337 289 rpm 404 337 289Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,604 1,604 1,604
@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.0 2.7 3.2 grs/sec 57 76 90
Hi Torgue Screw Speed, Max rpm 296 296 289 rpm 296 296 289Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,407 2,407 2,407
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.2 grs/sec 42 67 90
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
19
2290 FrameMT450
3470 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 46 60 76 g. 1,304 1,701 2,155Displacement in3 84.5 110.4 139.7 cm^3 1,385 1,810 2,290
Injection Pressure, Max psi 33,200 27,800 21,900 bar 2,290 1,917 1,510Injection Rate in3/sec 17 23 29 cm^3/sec 279 377 475Screw Stroke in 14.2 14.2 14.2 mm 360 360 360Screw Diameter in 2.76 3.15 3.54 mm 70 80 90Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance
Low Torque Screw Speed, Max rpm 235 235 225 rpm 235 235 225 Low Torque at Screw in-lb 26,900 26,900 26,900 Nm 3,039 3,039 3,039
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 2.6 3.8 4.7 grs/sec 73 107 134
Hi Torque Screw Speed, Max rpm 155 155 155 rpm 155 155 155
Hi Torque at Screw in-lb 40,700 40,700 40,700 Nm 4,598 4,598 4,598
@psi 2,900 2,900 2,900 @bar 200 200 200
Recovery Rate (GP Styrene) 1 ozs/sec 1.7 2.5 3.3 grs/sec 48 70 92Barrel Heat Control
Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 35.8 41.2 41.2 kW 35.8 41.2 41.2
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 30 41 54 g. 851 1,162 1,531Displacement in3 55.2 75.1 98.1 cm^3 905 1,232 1,609
Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 17 23 31 cm^3/sec 279 377 508Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Low Torque Screw Speed, Max rpm 284 284 253 rpm 284 284 253 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,520 2,520 2,520
@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.3 3.1 4.0 grs/sec 64 89 115
Hi Torque Screw Speed, Max rpm 182 182 182 rpm 182 182 182
Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,921 3,921 3,921
@psi 2,900 2,900 2,900 @bar 200 200 200
Recovery Rate (GP Styrene) 1 ozs/sec 1.5 2.0 2.9 grs/sec 41 57 83 Barrel Heat Control
Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 24.3 29.1 29.1 kW 24.3 29.1 29.1
Clamp Unit SpecificationsEnglish Metric
Clamp Force Tons 450 kN 4,000Clamp Opening Force Tons 45 kN 400Clamp Stroke in 27.6 mm 700Clamp Speed
Dry Cycle Time (typical) @ 50% stroke sec 2.6 sec 2.6Maximum Daylight in 57.1 mm 1,450Minimum/Maximum Mold Thickness in 9.8 / 29.5 mm 250 / 750Maximum Mold Wt lbs 12,425 kgs 5,635 Platen Size ( H x V ) in 43.3 x 43.3 mm 1,100 x 1,100Distance Between Tie Rods ( H x V) in 32.3 x 32.3 mm 820 x 820Tie Rod Diameter in 5.5 mm 140Ejector Stroke (Max) in 7.9 mm 200Ejector Force @ 2000 psi Tons 8.3 kN 74
Machine SpecificationsDimensions, Overall English MetricLength (with 2290 IU) in 324.9 mm 8,252Width in 83.1 mm 2,112Height in 124.3 mm 3,157Shipping weight ( Est. ) lbs 40,522 Kg 18,479Electric and HydraulicMachine Hyd. System Pressure, Max PSI 2,950 bar 203.4Hydraulic Pump Capacity
@ 100 psi (total) GPM 81 L/min 306Variable volume capacity GPM 45 L/min 170Fixed volume capacity GPM 36 L/min 136
Electric Motor hp 60 kw 44.8Total Oil Reservoir Capacity gal 190 L 719Water RequirementsHeat Exchanger @ 85 deg F GPM 15 L/min 57
20
MT450
1540 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 18 26 36 g. 510 737 1,021Displacement in3 33.5 48.3 65.7 cm^3 550 792 1,078
Injection Pressure, Max psi 32,400 28,100 20,600 bar 2,234 1,938 1,421Injection Rate in3/sec 15 22 31 cm^3/sec 246 361 508Screw Stroke in 11.0 11.0 11.0 mm 280 280 280Screw Diameter in 1.97 2.36 2.76 mm 50 60 70Screw L/D (xx:1) 22.0 23.6 20.0 22.0 23.6 20.0Screw Performance
Low Torque Screw Speed, Max rpm 404 337 289 rpm 404 337 289Low Torque at Screw in-lb 14,200 14,200 14,200 Nm 1,604 1,604 1,604
@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.0 2.7 3.2 grs/sec 57 76 90
Hi Torgue Screw Speed, Max rpm 296 296 289 rpm 296 296 289Hi Torque at Screw in-lb 21,300 21,300 21,300 Nm 2,407 2,407 2,407
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 1.5 2.4 3.2 grs/sec 42 67 90
Barrel Heat ControlNumber of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 20.1 22.2 22.2 kW 20.1 22.2 22.2
19
2290 FrameMT450
3470 FrameInjection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 46 60 76 g. 1,304 1,701 2,155Displacement in3 84.5 110.4 139.7 cm^3 1,385 1,810 2,290
Injection Pressure, Max psi 33,200 27,800 21,900 bar 2,290 1,917 1,510Injection Rate in3/sec 17 23 29 cm^3/sec 279 377 475Screw Stroke in 14.2 14.2 14.2 mm 360 360 360Screw Diameter in 2.76 3.15 3.54 mm 70 80 90Screw L/D (xx:1) 22.0 22.8 20.0 22.0 22.8 20.0Screw Performance
Low Torque Screw Speed, Max rpm 235 235 225 rpm 235 235 225 Low Torque at Screw in-lb 26,900 26,900 26,900 Nm 3,039 3,039 3,039
@psi 2,900 2,900 2,900 @bar 200 200 200 Recovery Rate (GP Styrene) ozs/sec 2.6 3.8 4.7 grs/sec 73 107 134
Hi Torque Screw Speed, Max rpm 155 155 155 rpm 155 155 155
Hi Torque at Screw in-lb 40,700 40,700 40,700 Nm 4,598 4,598 4,598
@psi 2,900 2,900 2,900 @bar 200 200 200
Recovery Rate (GP Styrene) 1 ozs/sec 1.7 2.5 3.3 grs/sec 48 70 92Barrel Heat Control
Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 35.8 41.2 41.2 kW 35.8 41.2 41.2
Injection Unit SpecificationsInjection Capacity Max. English A B C Metric A B C
GP Styrene (Theoretical) ozs 30 41 54 g. 851 1,162 1,531Displacement in3 55.2 75.1 98.1 cm^3 905 1,232 1,609
Injection Pressure, Max psi 32,400 26,900 20,600 bar 2,234 1,855 1,421Injection Rate in3/sec 17 23 31 cm^3/sec 279 377 508Screw Stroke in 12.6 12.6 12.6 mm 320 320 320Screw Diameter in 2.36 2.76 3.15 mm 60 70 80Screw L/D (xx:1) 22.0 22.9 20.0 22.0 22.9 20.0Screw Performance
Low Torque Screw Speed, Max rpm 284 284 253 rpm 284 284 253 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2,520 2,520 2,520
@psi 2,900 2,900 2,900 @bar 200 200 200Recovery Rate (GP Styrene) ozs/sec 2.3 3.1 4.0 grs/sec 64 89 115
Hi Torque Screw Speed, Max rpm 182 182 182 rpm 182 182 182
Hi Torque at Screw in-lb 34,700 34,700 34,700 Nm 3,921 3,921 3,921
@psi 2,900 2,900 2,900 @bar 200 200 200
Recovery Rate (GP Styrene) 1 ozs/sec 1.5 2.0 2.9 grs/sec 41 57 83 Barrel Heat Control
Number of Pyrometers (Barrel/Nozzle) 4/1 4/1 4/1 4/1 4/1 4/1Total Heat Capacity kW 24.3 29.1 29.1 kW 24.3 29.1 29.1
1937.0mm 76.26
2283.5mm89.90
ROBOT MTGSURFACE
689.1mm27.13
2159.8mm 85.03OPERATOR STATION SWIVELED
1062.4mm 41.83
2112.2mm 83.16
2467MM 97.1TOP OF
WATER MANIFOLD
1949.3mm76.74TOP OFHOPPER
SWIVEL PLATE
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY &RETURN CONNECTIONS(8) .75 NPT INLET PER PLATEN(8) .75 NPT OULET PER PLATENEACH FOR MOVING& STATIONARY PLATENS
ELECTRICALCONNECTION
722 LITERS/190 GAL
RESERVOIR
1635mm64.4
1144mm 45.0
260mm 10.2
550mm21.7
790.7mm31.13INSIDE OF GATE
855.8mm33.69 GATE
1903.5mm74.94
982.8mm 38.69INSIDE OF GATE
1047.8mm41.25GATE
1195.0mm 47.05FOR MOTOR REMOVAL
1838mm72.4
1019mm40.1
2086mm82.1
3279.2mm 129.10
3942.5mm 155.22
190.7mm7.51
382.8mm15.07
250.0mm9.84
MIN MOLD
750.0mm 29.53MAX MOLD
1450.0mm 57.09MAX DAYLIGHT
700.0mm27.56
CLAMP STROKE
1614.5mm 63.56 "A" BARREL
4118mm 162.1
1909.5mm 75.18 "B" & "C" BARREL
21.5°SWIVEL FOR FEED SCREW REMOVAL
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER56 LPM/15 GPM 29°C/85°FMAX WATER IN
THIS AREA ISRESERVED FOR PIPING
OIL FILTER
.75 NPT OIL FILL PORT
820.0mm32.28
BETWEENSTRAIN RODS
Ø 140.0mm5.51
STRAIN ROD
75.0mm 2.95
6870mm 270.5
75.0mm 2.95
1836.5mm 72.30
3135.0mm 123.43
4215.2mm 165.95
6795.0mm 267.52
3085.0mm 121.46 STAT PLAT TO END OF BASE
50.0mm1.97
FROM MOLD FACETO PART DROP AREA
1135mm 44.7
105.7mm4.16
5351.0mm 210.67
950.0mm 37.40
857.5mm33.76
8060.0mm 317.32
295mm 11.61727.2mm 68.00
320.mm12.60
EXTRUDERSTROKE
8251.5mm 324.86
565.0mm22.24
INJECTIONRETRACT
191MM 7.5
635mm25.00
2398mm94.4
294mm 11.6OPTIONALHOPPERMAGNET
184.0mm 7.24FILTER ELEMENT
REMOVAL
OIL LEVEL(NON-OP SIDE)
ELECTRICALCABINET
OPTIONAL315 LBHOPPER
"B& C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
B(SEE SHEET 2)
B (SEE SHEET 2)
910mm35.8
OPTIONALHOPPER60MM A BARREL 22.0:1 L/D
70MM B BARREL 22.9:1 L/D80MM C BARREL 20.0:1 L/D2290 INJ UNIT
1338.1mm 52.68
63.5mm 2.50LEVELING
PADS (10)
1635.0mm64.37
1698.5mm66.87
1173.4mm 46.20
2287.7mm90.07LIFT
OVERHEIGHT
1288.5mm 50.73TO TOP OF
LOWERSTRAIN ROD
820.0mm 32.28BETWEEN
STRAIN RODS
3156.5mm124.27
.50 NPT AIR INLET
VIEW B-B
22
MT450
21
MACHINE DIAGRAMWITH 2290 INJECTION UNIT
254.0mm10.00 TYP
349.3mm13.75 TYP25.4mm 1.00 TYP
228.6mm 9.00 TYPØ0.656", 2.44" DEEP
.750"-11 UNC-2B, 1.82" DEEP(12) HOLES
127.0mm 5.00 TYP
820.0mm32.28
820.0mm 32.28
76.2mm3.00
50.8mm2.00
203.2mm8.00
355.6mm14.00
76.2mm 3.00
88.9mm3.50
50.8mm 2.00
88.9mm 3.50
203.2mm 8.00
355.6mm14.00
1100.0mm 43.31
1100.0mm43.31127.0mm
5.00177.8mm
7.00254.0mm
10.00
330.2mm13.00 431.8mm
17.00482.6mm
19.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00
330.2mm 13.00
431.8mm 17.00
482.6mm 19.00
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11 UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 DEEP, .750"-10 UNC-2B 60.0 "D" - Ø52.40 (2.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (8) "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (8) HOLES
"A"
"B"
"C"
"D"
Ø 140.05.51
STRAIN ROD
250.0mm9.84 MIN MOLD
1450.0mm 57.09 MAX DAYLIGHT
4.8mm 0.19 NOZZLE PROTRUSION
750.0mm 29.53MAX MOLD
700.0mm 27.56STROKE
520.0mm 20.47 K/O BAR RETRACTED
200.0mm 7.87KNOCKOUT
STROKE
55.0mm 2.17K/O BAR
Ø 101.60 -101.664.000 -4.002
585.0mm 23.03ROBOT MTG SURFACE
MACHINE
MOVING PLATEN
DIE SPACE
MT450
1937.0mm 76.26
2283.5mm89.90
ROBOT MTGSURFACE
689.1mm27.13
2159.8mm 85.03OPERATOR STATION SWIVELED
1062.4mm 41.83
2112.2mm 83.16
2467MM 97.1TOP OF
WATER MANIFOLD
1949.3mm76.74TOP OFHOPPER
SWIVEL PLATE
OPTIONAL WATER MANIFOLDS1.25 NPT SUPPLY &RETURN CONNECTIONS(8) .75 NPT INLET PER PLATEN(8) .75 NPT OULET PER PLATENEACH FOR MOVING& STATIONARY PLATENS
ELECTRICALCONNECTION
722 LITERS/190 GAL
RESERVOIR
1635mm64.4
1144mm 45.0
260mm 10.2
550mm21.7
790.7mm31.13INSIDE OF GATE
855.8mm33.69 GATE
1903.5mm74.94
982.8mm 38.69INSIDE OF GATE
1047.8mm41.25GATE
1195.0mm 47.05FOR MOTOR REMOVAL
1838mm72.4
1019mm40.1
2086mm82.1
3279.2mm 129.10
3942.5mm 155.22
190.7mm7.51
382.8mm15.07
250.0mm9.84
MIN MOLD
750.0mm 29.53MAX MOLD
1450.0mm 57.09MAX DAYLIGHT
700.0mm27.56
CLAMP STROKE
1614.5mm 63.56 "A" BARREL
4118mm 162.1
1909.5mm 75.18 "B" & "C" BARREL
21.5°SWIVEL FOR FEED SCREW REMOVAL
0.75" NPT WATER CONNECTIONS(IN AND OUT) HEAT EXCHANGER56 LPM/15 GPM 29°C/85°FMAX WATER IN
THIS AREA ISRESERVED FOR PIPING
OIL FILTER
.75 NPT OIL FILL PORT
820.0mm32.28
BETWEENSTRAIN RODS
Ø 140.0mm5.51
STRAIN ROD
75.0mm 2.95
6870mm 270.5
75.0mm 2.95
1836.5mm 72.30
3135.0mm 123.43
4215.2mm 165.95
6795.0mm 267.52
3085.0mm 121.46 STAT PLAT TO END OF BASE
50.0mm1.97
FROM MOLD FACETO PART DROP AREA
1135mm 44.7
105.7mm4.16
5351.0mm 210.67
950.0mm 37.40
857.5mm33.76
8060.0mm 317.32
295mm 11.61727.2mm 68.00
320.mm12.60
EXTRUDERSTROKE
8251.5mm 324.86
565.0mm22.24
INJECTIONRETRACT
191MM 7.5
635mm25.00
2398mm94.4
294mm 11.6OPTIONALHOPPERMAGNET
184.0mm 7.24FILTER ELEMENT
REMOVAL
OIL LEVEL(NON-OP SIDE)
ELECTRICALCABINET
OPTIONAL315 LBHOPPER
"B& C" BARREL HOPPER POSITION"A" BARREL HOPPER POSITION
B(SEE SHEET 2)
B (SEE SHEET 2)
910mm35.8
OPTIONALHOPPER60MM A BARREL 22.0:1 L/D
70MM B BARREL 22.9:1 L/D80MM C BARREL 20.0:1 L/D2290 INJ UNIT
1338.1mm 52.68
63.5mm 2.50LEVELING
PADS (10)
1635.0mm64.37
1698.5mm66.87
1173.4mm 46.20
2287.7mm90.07LIFT
OVERHEIGHT
1288.5mm 50.73TO TOP OF
LOWERSTRAIN ROD
820.0mm 32.28BETWEEN
STRAIN RODS
3156.5mm124.27
.50 NPT AIR INLET
VIEW B-B
22
MT450
21
MACHINE DIAGRAMWITH 2290 INJECTION UNIT
254.0mm10.00 TYP
349.3mm13.75 TYP25.4mm 1.00 TYP
228.6mm 9.00 TYPØ0.656", 2.44" DEEP
.750"-11 UNC-2B, 1.82" DEEP(12) HOLES
127.0mm 5.00 TYP
820.0mm32.28
820.0mm 32.28
76.2mm3.00
50.8mm2.00
203.2mm8.00
355.6mm14.00
76.2mm 3.00
88.9mm3.50
50.8mm 2.00
88.9mm 3.50
203.2mm 8.00
355.6mm14.00
1100.0mm 43.31
1100.0mm43.31127.0mm
5.00177.8mm
7.00254.0mm
10.00
330.2mm13.00 431.8mm
17.00482.6mm
19.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00
330.2mm 13.00
431.8mm 17.00
482.6mm 19.00
HOLE DESCRIPTION: "A" - Ø.531", 1.78" DEEP, .625-11 UNC-2B, 1.22" DEEP (128) HOLES "B" - Ø27.0 (1.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (12) HOLES "B" - CORRESPONDING HOLES IN K/O Ø14.29 (.562") THRU (12) HOLES "C" - Ø36.53 (1.438") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES "C" - CORRESPONDING HOLE IN K/O Ø.656" 60.0 DEEP, .750"-10 UNC-2B 60.0 "D" - Ø52.40 (2.063") THRU, 0.8(.03") X 45° CHAMFER BOTH SIDES (8) "D" - CORRESPONDING HOLE IN K/O Ø14.29 (.562") THRU (8) HOLES
"A"
"B"
"C"
"D"
Ø 140.05.51
STRAIN ROD
250.0mm9.84 MIN MOLD
1450.0mm 57.09 MAX DAYLIGHT
4.8mm 0.19 NOZZLE PROTRUSION
750.0mm 29.53MAX MOLD
700.0mm 27.56STROKE
520.0mm 20.47 K/O BAR RETRACTED
200.0mm 7.87KNOCKOUT
STROKE
55.0mm 2.17K/O BAR
Ø 101.60 -101.664.000 -4.002
585.0mm 23.03ROBOT MTG SURFACE
MACHINE
MOVING PLATEN
DIE SPACE
MT450
All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If yourequire more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data. Due to continual improvements, specifications are subject to change without notice.
Mi lacron Market ing Company Plast ics Technologies Group-Headquarters4165 Halfacre Road Batavia, OH 45103 Tel . (513) 536-2352 Fax (513) 536-2624 www.mi lacron.com
MILACRON, FERROMATIK MILACRON, MAGNA, XTREEM and the Globe Graphic are trademarks of Milacron Inc.
©2001 Mi lacron Inc. Pr inted in U.S.A. 01/01 PM815-1 10M
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M A G N A T 3 1 0
M A G N A T 3 1 0 W P
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