NPRA Presentation

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Transcript of NPRA Presentation

2007 Reliability & Maintenance Conference

Technical Session: RMC-07-088

High Pressure Heat Exchanger Diaphragm Removal/Retrofit Using Double Tapered Pressure SealJames R. “Chezo” Cesarini, PEVice PresidentPetroSpect Management Services, Ltd.Texas City, Texas

2007 Reliability & Maintenance Conference

Problem

• Bullet Points– Bullet Points

Bullet Points

2007 Reliability & Maintenance Conference

Why Cracks Occur

2007 Reliability & Maintenance Conference

Criticality

2007 Reliability & Maintenance Conference

Solution

2007 Reliability & Maintenance Conference

Initial Concerns

• What are the risks?

• What applications had used this sealing technology?

• Could we predict the performance of the seal in this application?

2007 Reliability & Maintenance Conference

Proven Technology –New Application

[j1]

2010

2007 Reliability & Maintenance Conference

Similar Applications

Brown Fin-tubeHairpin Turn Heat Exchanger

Flanges

Industrial Applications

Pressures up to 40,000 psi

Temperatures: -350F – 1600F

2007 Reliability & Maintenance Conference

Third Party FEA Analysis

2007 Reliability & Maintenance Conference

JP Kenny Comparison

2007 Reliability & Maintenance Conference

Opportunity

Rita (2005)

2007 Reliability & Maintenance Conference

Retrofit Process

Machine Seal Pocket with ID Mounted Tool

Seal Ring Installation Cover plate installation Stud Tensioning

2007 Reliability & Maintenance Conference

Design ComparisonDesign ComparisonOpportunity Cost NotOpportunity Cost Not--WithstandingWithstanding

2007 Reliability & Maintenance Conference

Project Risk Mitigation

If any unforeseen problem became evident:The exchanger could go back together with the original diaphragm plate.

2007 Reliability & Maintenance Conference

Summary• Eliminated reoccurrence of cracked diaphragm

welds• Significant decrease in complexity – True KISS

Design• Significant Reduction in Turnaround Time

– Maintenance Cost Savings & Maintenance Friendly (Small tools)

– Opportunity Cost Savings• No Hot Bolting – Using Multi-jack bolt tensioners• Seal has worked flawlessly

2007 Reliability & Maintenance Conference

Questions

James R. “Chezo’ Cesarini, PEVice PresidentPetroSpect Management Services, Ltd.chezo@petrospect.com409.949.9611

Erik Howard Vice President, Engineering & Sales

Taper-Lok Corporation ehoward@taper-lok.com713.393.4225