Nov 2019 Machine transparency on the GO!!plant diagnostics SIMATIC ProDiag Efficient diagnostics of...

siemens.com/tia© Siemens 2019

Machine transparency

on the GO!!Senbaga Ganesh

Siemens Limited

Nov 2019

Digitalization

changes

everything ”

The next trillion dollars will be

earned with data – for our customers

and for our industries.Michael Dell, founder of Dell Inc.”

Digital is the main reason just over

half of the companies on the Fortune

500 have disappeared since the year

2000.Pierre Nanterme, CEO Accenture

21-Nov-19 Senbaga Ganesh / SiemensPage 3

New business models in the internet age

are disrupting complete markets

From Yellow Pages … From taxi …

From record store …

… to ride sharing… to marketplace

… to e-book … to streaming

From bookstore …

Our customers have essential requirements –

throughout the manufacturing industry

Security

Speed Flexibility Quality Efficiency

Transparency leads to efficiency!

Trends/requirements

Full flexibility -

adaptation to existing

infrastructures due to changing

requirements

Global mobility -

Individual access to

relevant production data

in a digital world

Continuous optimization -

Expanding competitiveness

in a lasting way

Increased availability -

Optimum production processes

with minimum downtimes

Our offer

Data integration

(horizontal and vertical)

Transparency and availability

of data

(anytime and anywhere)

Data analysis

(local and global)

Diagnostics and maintenance

(in the system and in the

process)

Flexible and efficient

production

Increaseproductivity

Transparent Operation

Increasing productivity

requires both –

efficiency and

effectiveness!Effectiveness

»How can I do things right«

Efficiency

»How fast/well can I reach my goal with

minimum effort«

Productivity

Efficiency to effectiveness ratio

Transparency leads to

increased productivity

Increase your productivity!

Plant planning/

interface

definition

Transparency of

machines and

plants

Data analytics in

the cloud

»With Totally Integrated

Automation, Siemens

already creates the

boundary conditions today to

make digitalization in

machine building a reality!«

Typical questions

How can I ensure open,

secure and fast access to my

machine?

How can devices be

accessed quickly and easily?

What happens in case of

changes to the machine’s

communication interface?

How does the communication

with third-party machines

take place?

OPC UA – The open I4.0/IoT standard interface

for easy and secure communication

Easy integration

… with standardized interfaces

Integrated security

… with authentication,

signed and encrypted

communications

Universally applicable

… regardless of platform,

operating system and

manufacturer

Easy handling

… with online browsing, offline

engineering and semantics

OPC UA in cooperation with PROFINET –

Perfect interaction over a network

OPC UA

MES, ERP

SCADA, DCSManufacturing Execution System

SCADA System Energy Management

Controller HMI IPC Ind. Communication Motion Control CNC

Operator Level

Power Suuply and

Distribution

Industrial

Identification

Distributed

Peripherals

Systems

Industrial

Controllers

Field Level

Control Level Engineering FrameworkO

Management Level

Plant planning/

Interface

Definition

Transparency of

machines and

plants

Data analytics

in the cloud

»ProDiag saves users the hassle of

having to manually program their

diagnostics in the CPU or on the operator

console!«

TIA Portal –

Overview of diagnostic options

Efficient diagnostics of process faults

… with the standardized machine and

plant diagnostics SIMATIC ProDiag

Efficient diagnostics of process faults

… with integrated trace

Immediate detection of errors in the automation

system

… with integrated system diagnostics across all

system components

Diagnostics

management

Higher availability of

machines and

production plants

Reduce loss of

production

Transparent operation with SCADA systems –

Improving performance by generating insight

How can I achieve more efficient diagnostics of process downtime with fast error identification

and clear information about error location and root cause?

Solution

Automatic generation of code for the monitoring of

components and for visualization as well as »PG-less

Service« – Overview screens and detailed diagnostics (Code

Viewer) directly on the operator console

Technical features

• Support of different monitoring types, including Lock

Monitoring and Position Monitoring

• Independent of language editors/program code

• Also suitable for security- and IP-protected components

Detect. React.

Benefit.Increase the availability of your plants with

SIMATIC Notifier!

siemens.com/simatic-notifier© Siemens 2019

Source Devices, Communication

and Target Devices

Access Point

SIMATIC Notifier Server• Configuration via webbrowser

• No connection to servers/devices outside the

company’s network necessary

Target Devices• Smartwatch with Android Wear 2 or higher

• Smartphone or tablet with iOS11/Android 8* or higher

Source Devices• Controllers, HMIs, SCADA systems, ...

• Linkage accomplished via OPC UA DA or S7

communication

PC/IPC (Windows 7&10,

64bit) with installed

SIMATIC Notifier Server

Configuration

(web-based)

OPC UA and S7

* Not available yet

Improving performance by generating insight

How can I ensure efficiency and effectiveness?

SIMATIC SCADA systems

• Integrated SQL database of the SCADA systems (process)

• Scalable functionality and configuration

(e.g. secure local and distributed supervision)

• Flexible supervision of customized information for the

different roles within the organization

• Operator

• Line/Quality Manager or Service

• Management

• Gateway to IT/ERP level

Locate optimization potentials with integrated analytics

How can I evaluate

optimization potentials

with integrated SCADA

functionality?

Analysis of current and historical data

• Flexible curve visualization

• Integrated statistical analysis

(e.g. alarms integrated into curves)

Analysis current and historical alarms

• System and process indications

• Extended alarm management

• Integrated analysis

(e.g. hit list with frequency/average duration)

Plant planning/

interface

definition

Transparency of

machines and

plants

Data analysis in

the cloud

»MindSphere is an open IoT operating system.

It offers two options for connecting machines –

Plug & Play via hardware components or via software

components!«

Motivation to use Cloud

Machine builder End customer

MindSphereProvide

Service on

MindSphere

Service

Future-proof service business

and cost/machine optimization

Motivation for machine

manufacturer

• Can offer cloud-based services

and new business models

• Increase in service efficiency

• Minimization of expenditure

for warranty assurances

Reduction in total cost

of ownership

Motivation for

end customer

• Reduction in downtimes

with user specific alarming

• Increase in maintenance

efficiency with predictive

maintenance

Transparent Operation – What is MindSphere?

The cloud-based, open operating system

MindApps

Asset transparency and ana-

lytical insights into machines,

plants, fleets and systems

MindSphere

Various cloud infrastructures:

Public, private or on-premise

MindConnect

Secure plug and play

connection of Siemens

and 3rd party products

MindSphere

Transparent Operation –

Flexible connectivity for various IT infrastructures

What are my possibilities to connect to MindSphere?

MindConnect

Function Blocks

S7 OPC UA

MindConnect Gateways Open Gateway

Field device Field deviceField device Field device

Enterprise IT, know how and infrastructure

MindSphere

Field device Field device

WinCC V7.5

Transparent Operation – SIMATIC MindApps –

Leveraging transparency to productivity

SIMATIC

Performance Insight

SIMATIC

Energy Manager

SIMATIC

Notifier

SIMATIC

Machine Insight

SIMATIC

Machine Monitor

SIMATIC MindApps

aim to increase

transparency and

thus productivity!

Transparent Operation – SIMATIC Performance Insight –

User specific plant insights for a more efficient production

How to increase transparency over machines, lines and sites?

Target – Provide fitting information for each person for a solid decision base

Manufacturing

Manager

• Plant

performance

worldwide

• Do I meet

my targets?

Operator

• Machine Status

• Machine Output

Line Manager

• Line

Performance

• Shift

performance

• Quality

information

MindSphere –

Siemens Cloud for industry

Transparent Operation – SIMATIC Performance Insight –

Easy KPI calculation for more production transparency

• KPI calculation for machines and plants worldwide

• Easy to handle web interface

to handle increasing production complexity

• User specific cockpit view

to handle different user requirements

• Historical KPI chart for root cause analysis

• Hierarchical structure for machines,

over lines, up to sites worldwide

… to measure and benchmark productivity

How to increase transparency over machines, lines and sites?

Transparent Operation – SIMATIC Notifier MindApp –

Notifying the right person to reduce production downtime!

How can you minimize production downtimes?

Informing in time!

Informing the correct person!

Operator Service

Technicians

Line Manager

Providing the

necessary information

MindSphere

Summary - Machine Transparency

2 | React faster in case of machine downtimes… due to direct alarm notification via mobile phone or

smart watches

3 | Maximum machine / plant transparency and

productivity… derive optimization potentials using comprehensive

SCADA analytics

4 | Cloud-based analytics… for a worldwide benchmarking of production lines &

more efficient machine operation

1 | Increased availability

of machines and production plants… efficient and standardized machine and plant

diagnostics for process malfunctions

1847A small garage startup in Berlin, Germany

Employees

10Start-up capital

6.842thalers

1st year revenue

3,420thalers

Employees

377,000+

TodayLeading position in Electrification, Automation and Digitalization.

Revenue

€82.9 billion

Net Income1

€6.1 billionProfit margin Ind. Business

11.2%Key figures as of Oct 2017 1 Strategic Unit

Siemens has become a major player in digitalization

24,500+software

engineers

A top 10global software

company

1 million+connected

assets

250+Digital offerings

incl. digital services

and industrial

applications

Clear focus on digitalization in R&D

+40%R&D spending increase

from 2014 to 2017

€5.6bnEstimated R&D spending

in Fiscal Year 2018

Senbaga Ganesh. I

Product Manager

SIMATIC HMI, SIMATIC SCADA, SIMATIC IPC

Digital Industries

Factory Automation

E-mail: senbagaganesh.i@siemens.com

Thank you for the attention

siemens.com

Nov 2019 Machine transparency on the GO!!plant diagnostics SIMATIC ProDiag Efficient diagnostics of...

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