NEXT STEPS IN SMART MANUFACTURING

Post on 24-Feb-2022

1 views 0 download

Transcript of NEXT STEPS IN SMART MANUFACTURING

NEXT STEPS IN SMART MANUFACTURING

Bart JonkersIoT Sales Benelux, PTC

June 2018

Confidential information

• Global Software Company, $1B+

Revenue

• Design, Manufacture, Operate, and

Service “Things”

• Leading Industrial Innovation Platform

and Solutions

• Global Network of 400K+ Developers

and 1K+ Partners

CONVERGENCE OF PHYSICAL AND DIGITAL

Smart Product

Smart, Connected Product

AutomationSystem

Connected System

SmartFactory

Supply Chain

System

Manufacturing

Execution

System

Distribution

System

System Of SystemsProduct

OPERATIONS TECHNOLOGY - FROM A PLACE TO A PACE

Individually impactful, collectively & synergistically disruptive

IOT (IT / OT Connectivity)

Digital Technology Platforms

Machine Learning / AI

Additive Manufacturing

Augmented Reality

Robotics

Digital Twin

Everything is Changing … at an

exponential rate

Agile Methodologies

How we design for manufacturability

How we train the workforce

How we capture, analyze & use data

How we ensure quality

How we automate

How we continuously improve

How we deliver work instructions

Traditional Approach

L3Production Execution(MES / MOM)

L2Process Monitoring(HMI-SCADA)

L1Process Sensing, Manipulating(PLC)

L4Business Systems(ERP, SCM, PLM)Governance & planning

ISA-95

Challenges:

• Highly complex

• Multiple vendors

• Modern & legacy mix

• Rigid systems

• Poor interoperability

Unsolved

Problems

• Out-of-date operational visibility

• Reactive maintenance

• Unplanned downtime

• Lack of flexibility

• Skills gap

• Time to value

TODAY’S FACTORIES

MAINTENANCEPLANT MANAGER/

SUPERVISOR

QUALITY WORKERS

SUPPLIERS ENVIRONMENTALLOGISTICS IOT GATEWAY

%

Current

L3Production Execution(MES / MOM)

L2Process Monitoring(HMI-SCADA)

L1Process Sensing, Manipulating(PLC)

L4/

L5

Business Systems(ERP, SCM, PLM)Governance & planning

ISA-95

Break-Thru

Solutions

PLANT & CORP.

MANAGEMENTMAINTENANCE QUALITY OPERATORS

• Connected

• Real-time

• Role-based

• Predictive / Prescriptive

• Mobile & augmented

• Wrap and extend Innovation

Industrial Innovation Platform

Innovation

Platform

Source

SUPPLIERS ENVIRONMENTALLOGISTICS IOT GATEWAY

%

“DIGITAL” INDUSTRIAL INNOVATION PLATFORM

Contextualize

Synthesize

Orchestrate

Engage

#thingworx8

SOURCE CONTEXTUALIZE SYNTHESIZE ORCHESTRATE ENGAGE

INDUSTRIAL INNOVATION PLATFORM - THINGWORX

Digital ManufacturingA Journey of Transformation

Continuously assess how today’s technology forces unlock innovation to optimize agility, cost, quality and workforce safety and efficiency

DigitalThread

PredictiveAnalytics

UNDERSTAND

ADVANCE

OUTPERFORM

Performance Benchmarking

Synchronized Operations

AgileInnovation

AR EnabledOperations

TODAY

Unified Connectivity

Operational Intelligence

Real-Time Issue Identification

Supply ChainVisibility

Prescriptive Analytics

Digital ManufacturingYour Journey of Transformation

Continuously assess how today’s technology forces unlock innovation to optimize agility, cost, quality and workforce safety and efficiency

Define your Journey

and your Pace

DigitalThread

PredictiveAnalytics

UNDERSTAND

ADVANCE

OUTPERFORM

Performance Benchmarking

Synchronized Operations

AgileInnovation

AR EnabledOperations

TODAY

Unified Connectivity

Operational Intelligence

Real-Time Issue Identification

Supply ChainVisibility

Prescriptive Analytics

Agile Composite

Applications

THINGWORX AND INDUSTRIE 4.0 CEO

COO

PLANT 1

ERP

Connected

Demand-driven

Value Chain

SCM

MES QA SCADAOEECMMS

Real-Time Unified View of Disparate Systems

Comparative

Production Analysis

Manufacturing

Service

Manager

Plant

Manager

OEM

Remote Asset Management &

Preventative Maintenance

PLANT 2

CRM

PLM

Enabling Timely Data Driven DecisionsAgile in the Factory: Time to value with short innovation sprints

AGILE & RAPID APPLICATION DEVELOPMENT

MACHINE LEARNING/AI TO REDUCE UNPLANNED DOWNTIME

Predicting alarms 24 hours in advance, with a 91% accuracy

MACHINE LEARNING MEETS AR TO REDUCE DOWNTIME AND IMPROVE WORKFORCE EFFICIENCY

“Large German automotive manufacturer reduces downtime loss by over 40K euros per minute, upon implementing predictive maintenance and

augmented reality”.

WHY EVERY ORGANIZATION NEEDS AN AUGMENTED REALITY STRATEGY

Leading partners have

Centers of Excellence

built on ThingWorx.

16

Accelerate industrial IoT innovation on a secure platform

Quickly develop and deploy powerful IoT applications and AR

experiences

Tokenized IoT application security

Remote Control and Troubleshoot, Anytime

from Anywhere

COME VISIT US BOOTH #293

PHYSICALWORLD

DIGITALWORLD