Post on 19-Oct-2021
MOBILE SCREENING PLANTS
MOBISCREEN
For the past 100 years, KLEEMANN has been devel-oping and manufacturing machines and plants for the natural stone and recycling industry.
COMPETENCE AS TRADITION
KLEEMANN is part of the WIRTGEN GROUP, a group of companies in the plant construction industry who operate on an international level. This Group includes the five well-known brands, WIRTGEN, VÖGELE, HAMM, KLEEMANN and BENNINGHOVEN, with their headquarters in Germany and local production sites in Brazil, India and China. Customer service is provided worldwide through its 55 independent sales and service outlets.
As an innovative manufacturer of mobile crushing and screening plants, KLEEMANN impresses with high quality, state-of-the-art technologies andsuperior application know-how.
24 260604SPARE PARTS FEATURESMOBISCREEN
06 The series08 MOBISCREEN EVO18 Classifying screens20 Scalping screens
PRODUCT RANGE
MOBILE JAW CRUSHERS
MOBILE IMPACT CRUSHERS
MOBILE SCREENING PLANTS
MOBILE CONE CRUSHERS
MOBICAT
MOBIREX
MO
BICONE
MO
BIS
CREEN
THE KLEEMANN PRODUCT RANGE
For recrushing in the 2nd and 3rd crushing stage
USE IN: > moderate abrasive natural stone
MOBIFOXMOBILE IMPACT CRUSHERS
For high productivity and high quality material with cubical shape in the 1st and 2nd crushing stage
USE IN: > soft to medium-hard natural stone > recycling
MOBIREXMOBILE IMPACT CRUSHERS
Screens for classifying fine and coarse material
USE IN: > natural stones > residual construction materials > minerals
MOBISCREENMOBILE SCREENING PLANTS
MOBICATMOBILE JAW CRUSHERS
For primary crushing
USE IN: > medium-hard to hard natural stone > recycling > mining applications
For recrushing in the 2nd and 3rd crushing stage
USE IN: > medium-hard to hard, abrasive natural stone > mining applications
MOBICONEMOBILE CONE CRUSHERS
05
MOBILE SCREENING PLANTS
MOBISCREEN – THE MOBILESCREENING PLANTS FROM KLEEMANNThe MOBISCREEN mobile screening plants are used for screening almost all types ofnatural stone and construction materials. The classifying and scalping screens are available in a double- or triple-deck design, with hydraulic or diesel-electric drives. There are a wide variety applications for the MOBISCREEN plants. There are a large number of screen media options available to achieve different grain sizes for the different feed materials.
> Classifying screens: feed size 0 - 8‘‘ (0 – 200 mm)
> Scapling screens: feed size 0 – 20‘‘ (0 – 500 mm)
APPLICATION OF THE MOBISCREEN PLANTS
07MOBISCREEN – THE SERIES
Optimized material flow via variable speed control feeder
Easy-to-operate control system with a symbolsystem via mobile control panel
Powerful and efficient hydraulic drive forhigh output with low fuel consumption
External power supply (optional) for efficient operation in quarries
or where line power is available
Large feed hopper with remote control
tipping grid
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MOBILE SCREENING PLANTS
YOUR ADVANTAGES AT A GLANCE
High application diversity, intuitive operation, simple transport
The new MOBISCREEN EVO screening plants are characterized by their flexibility, excellent transport properties, fast setup time and efficient operation -combined with high output values. The classifying screens are available as double- or triple-deck configurations.
MOBILE SCREENING PLANTS MOBISCREEN EVO
THE NEW CLASSIFYING SCREENSIN THE EVO LINE
Extra-wide feeding conveyor for efficientscreen area utilisation for optimum throughputs
Simple transportation thanks to space-saving dimensions
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Screen box of size 75 or 102 square feet (7 or 9.5 m²) and adjustable screen angle for the best possible product classification
09YOUR ADVANTAGES AT A GLANCE
MOBILE SCREENING PLANTS
MOBISCREEN MS 702i/703i EVO The mobile screening plants MOBISCREEN MS 702i and 703i are used as classify-ing screens. The plants have a screen casing size of 75 square feet (7 m²) and are available in two basic configurations; the MS 702i EVO is equipped with a double-deck screen, the MS 703i EVO has a triple-deck screen.
Vibrating screen for screening all types of material > MS 702i up to 3 product sizes > MS 703i up to 4 product sizes
Extensive range of screen media
Feed capacity of up to 386 US-tons (350 tons) per hour
As classifying screen for up to four sizes
APPLICATION
THE KLEEMANN APPLICATION RECOMMENDATION
11
Short setup times, good transport properties,high output: MOBISCREEN MS 702i/703i
Technical Information MS 702i EVO
Screen decks 2
Screening unit (W x L) 5‘ 1“ x 14‘ 9“ (1,550 x 4,500 mm)
Weight 65,900 lbs (29,900 kg)
Technical Information MS 703i EVO
Screen decks 3
Screening unit (W x L) 5‘ 1“ x 14‘ 9“ (1,550 x 4,500 mm)
Weight 72,750 lbs (33,000 kg)
Compact design for simple transport
TRANSPORT
MS 702i/703i EVO
MOBILE SCREENING PLANTS
The screen casing of the MS 702i/MS 703i with an area of 75 square feet (7 m²) is designed for high outputs. The adaptation of the screen angle to the material properties guarantees optimum distribution of the material on the screening surface.
A simple screen surface change is guaranteed thanksto easy access from all sides plus the wedge clamping.The MS 703i also has a third screen deck for additionalclassification.
Plant with 2 or 3 decks Screening surface of 75 or 102 square feet (7 or 9.5 m²)
CLASSIFIED SCREENING
STOP
MULTIPLE MACHINE INTERLINKING: INTELLIGENT MATERIAL FLOW CONTROL ACROSS ALL CRUSHING AND SCREENING STAGES
MS 702i/703i EVO
The compact and lightweight design of the two screening plants MS 702i and MS 703i allow for easy transportation and quick set up times from truck to operation.
The side discharge conveyors remain on the machine during transport and can be folded hydraulically into position in next to no time.
With its easy-to-operate control system via the controlpanel, handling of the MS EVO screening plants is userfriendly and intuitive.
FAST WORKERS
Transport position
Ground clearance
13
Flexible application options, high output with a large screening surface: MOBISCREEN MS 952i/953i.
MOBILE SCREENING PLANTS
MOBISCREEN MS 952i/953i EVO
Vibrating screen for screening all types of stone > MS 952i up to 3 product sizes > MS 953i up to 4 product sizes
Extensive range of screen media
Feed capacity of up to 551 US tons (500 tons) per hour
As classifying screen for up to four sizes
APPLICATION
THE KLEEMANN APPLICATION RECOMMENDATION
The mobile screening plants MOBISCREEN MS 952i and 953i are used as classifyingscreens. They have a screen casing with an area of 11.4 yd ² (9.5 m²) and can thus meet highperformance demands. The feed hopper has a very high holding capacity and opens in the direction of material flow – this guarantees an optimum material flow with the double-deck (MS 952i) and triple-deck screens (MS 953i).
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Technical Information MS 952i EVO
Screen decks 2
Screening unit (W x L) 5‘ 1“ x 20‘ (1,550 x 6,100 mm)
Weight 74,750 lbs (33,900 kg)
Technical Information MS 953i EVO
Screen decks 3
Screening unit (W x L) 5‘ 1“ x 20‘ (1,550 x 6,100 mm)
Weight 80,000 lbs (36,300 kg)
Compact design for simple transport
TRANSPORT
MS 952i/953i EVO
MOBILE SCREENING PLANTS
LARGE VOLUMES PROCESSED EFFICIENTLY
With a capacity of up to 551 US tons (500 tons) per hour, the screening plants MS 952 and MS 953 have a very high produc-tion output.
In order to guarantee an optimal material outflow, the feed hopper has a large feed capacity and opens in the direction of the material flow.
Simple loading is thus possible with a wheel loader. The size of the hopper accommodates a variety of loading options.
Large feed hopper
The user friendly control panels promotes uniformity be-tween all KLEEMANN EVO machines. This reduces operator training time. The control panel can be connected at dif-ferent areas on the machines, allowing the operator clear
visibility for a safer work environment. The optional radio remote control makes controlling the drive functions more convenient.
CONTROL SYSTEM – INTUITIVE ANDEASY HANDLING
Mobile control panel Optional radio remote control
MS 952i/953i EVO 17
Efficient and powerful The MOBISCREEN EVO screening plants can also be connected to an external power supply. This turns them into efficient power packs, primarily in quarries.
Daniel SpeisserManager Customer Support Training
MOBILE SCREENING PLANTS
Classifying screens for screening in natural stone applications with a feed size up to 8“ (200 mm)
Triple-deck screens for classifying up to 4 product sizes
Extensive range of screen media
Feed capacity from 717 US t/h (650 t/h) to 882 US t/h (800 t/h)
THE KLEEMANN APPLICATION RECOMMENDATION
CLASSIFYING SCREENS FORTHE QUARRYThe classifying screens in the Quarry-Line are designed to deal with the tough day-to-day conditions encountered in a quarry. With their diesel-electric drives, they are even more powerful and particularly suitable for interlinking with crushers from the KLEEMANN Quarry-Line. Thanks to their large screen area, higher throughput is guaranteed, even with small aggregate sizes.
19CLASSIFYING SCREENS – QUARRY-LINE
MS 23 D
Triple-deck screening plant
Diesel-electric drive
For natural stone applications
Maximum feed size: 8‘‘ (200 mm)
Technical information
Feed capacity up to approx. 882 US t/h (800 t/h)
Screen size (W x L) 7‘ 7“ x 26‘ 3“ (2,300 x 8,000 mm)
Weight 187,300 lbs (85,000 kg)
Engine/Motor output 303 hp (226 kW)
MS 20 D
Triple-deck screening plant
Diesel-electric drive
For natural stone applications
Maximum feed size: 6‘‘ (150 mm)
Technical information
Feed capacity up to approx. 717 US t/h (650 t/h)
Screen size (W x L) 6‘ 9“ x 19‘ 8“ (2,050 x 6,000 mm)
Weight 125,600 lbs (57,000 kg)
Engine/Motor output 303 hp (226 kW)
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MOBILE SCREENING PLANTS
YOUR ADVANTAGES AT A GLANCE
MOBILE SCREENING PLANTS, MOBISCREEN
SCALPING SCREENS
Good preparation before the crushing process.
The MOBISCREEN scalping screens are used, are used for material classifying and prior to the crushing process for material presorting. Scalping screen media, such as slotted grates, finger screens and punched plates are used.
Easy access for maintenance and screen media changing
Double-deck screening unit formaterial sorting, large number ofdifferent screen media available
Large screen box for ideal distribution of material on
the screen media
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21YOUR ADVANTAGES AT A GLANCE
Possibility of external power supplywith MS 13 Z and MS 15 Z (optional)
Powerful and efficient diesel-hydraulic drive
The large feed hopper accommodates a variety of loading options
MOBILE SCREENING PLANTS
Scalping screen for screening all types of stone and construction materials
> Double-deck screens for classifying up to 3 product sizes
Extensive range of screen media
Feed capacity from 221 US t/h (200 t/h) to 551 US t/h (500 t/h)
THE KLEEMANN APPLICATION RECOMMENDATION
SCALPING SCREENSScalping screens are designed to classify material as a stand alone plant or sort the material prior to crushing. KLEEMANN offers a variety of scalping screen models to accommodate different production needs. Depending on the plant, the feed materialcan have a feed size of up to 20“ (500 mm). Thanks to their compact dimensions, the plants can be relocated quickly and are easily transportable.
23SCALPING SCREENS
MS 21 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 20‘‘ (500 mm)
Technical information
Feed capacity up to approx. 551 US t/h (500 t/h)
Screen size (W x L) 6‘ 1‘‘ x 20‘ (1,830 x 6,100 mm)
Weight 88,100 lbs (40,000 kg)
Engine/Motor output 221 hp (165 kW)
MS 15 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 16‘‘ (400 mm)
Option for external power supply (optional)
Technical information
Feed capacity up to approx. 441 US t/h (400 t/h)
Screen size (W x L) 5‘ x 16‘ (1,520 x 4,880 mm)
Weight 74,900 lbs (34,000 kg)
Engine/Motor output 127 hp (95 kW)
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 16‘‘ (400 mm)
Option for external power supply (optional)
MS 13 Z Technical information
Feed capacity up to approx. 331 US t/h (300 t/h)
Screen size (W x L) 4‘ 6“ x 12‘ (1,370 x 3,660 mm)
Weight 50,700 lbs (23,000 kg)
Engine/Motor output 100 hp (75 kW)
MS 12 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 12‘‘ (300 mm)
Technical information
Feed capacity up to approx. 221 US t/h (200 t/h)
Screen size (W x L) 4‘ x 9‘ (1,220 x 2,750 mm)
Weight 34,100 lbs (15,500 kg)
Engine/Motor output 127 hp (95 kW)
MOBILE SCREENING PLANTS
SCREENING TECHNOLOGY – THE MATCHING SCREEN BASES FOR THE BEST POSSIBLE RESULTS
Screen surfaces are severely tested during the dailyroutine. To guarantee continuous and reliable screening to the desired final product size, the screen media from KLEEMANN are made of particularly wear-resistant spring wire steel or round wire. Thanks to their double bracing at the intersections, they have a very high mesh stability to
guarantee uniform screening. The screening result itself is determined by numerous factors. The most important influencing factors include the material shape, the moisture content and the loaded volume.
Plant with 2 or 3 decks
25PRESENTATION OF SPARE PARTS
Further information: www.partsandmore.net
It's down to the materialThe applications of the MOBISCREEN plants are diverse. A variety of screen media are available for attaining different final grain sizes and for different feed material.
Most commonly used screen surface
Used for applications in which a cubic shape is required
Different wire qualities and thicknesses available (thicker = longer service life, thinner = higher production)
SQUARE MESH
For screening cubic grain sizes
Frequently used for natural gravel
For high throughputs
RECTANGULAR MESHES
For screening damp material and difficult screening product
With self-cleaning effect through the natural vibration of the longitudinal wires
To be inserted at the lower deck of the screen
Available in different versions: W-harp, S-harp, Piano wire
HARP SCREEN
MOBILE SCREENING PLANTS
MOBISCREEN MS 12 Z MS 13 Z MS 15 Z MS 20 D MS 21 Z
Type Double-deck screening plant Double-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant
Classification of up to 3 fractions up to 3 fractions up to 3 fractions up to 4 fractions up to 3 fractions
Screen decks 2 2 2 3 2
Screen casing size (W x T) 4‘ x 9‘ (1,220 x 2,750 mm) 4‘ 6“ x 12‘ (1,370 x 3,660 mm) 5‘ x 16‘ (1,520 x 4,880 mm) 6‘ 9“ x 19‘ 8“ (2,050 x 6,000 mm) 6‘ 1“ x 20‘ (1,830 x 6,100 mm)
Feed capacity up to approx. 221 US t/h (200 t/h) 331 US t/h (300 t/h) 441 US t/h (400 t/h) 717 US t/h (650 t/h) 551 US t/h (500 t/h)
Max. feed size 12“ (300 mm) 16“ (400 mm) 16“ (400 mm) 6“ (150 mm) 20“ (500 mm)
Weight approx. 34,100 lbs (15,500 kg) 50,700 lbs (23,000 kg) 74,900 lbs (34,000 kg) 125,600 lbs (57,000 kg) 88,100 lbs (40,000 kg)
MOBISCREEN MS 23 D MS 702i EVO MS 703i EVO MS 952i EVO MS 953i EVO
Type Triple-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant Triple-deck screening plant
Classification of up to 4 fractions up to 3 final grain sizes up to 4 final grain sizes up to 3 final grain sizes up to 4 final grain sizes
Screen decks 3 2 3 2 3
Screen casing size (W x T) 7‘ 7“ x 26‘ 3“ (2,300 x 8,000 mm) 5‘ 1“ x 14‘ 9“ (1,550 x 4,500 mm) 5‘ 1“ x 14‘ 9“ (1,550 x 4,500 mm) 5‘ 1“ x 20‘ (1,550 x 6,100 mm) 5‘ 1“ x 20‘ (1,550 x 6,100 mm)
Feed capacity up to approx. 882 US t/h (800 t/h) 386 US t/h (350 t/h) 386 US t/h (350 t/h) 551 US t/h (500 t/h) 551 US t/h (500 t/h)
Max. feed size 8“ (200 mm) 6“ x 6“ (150 x 150 mm) 6“ x 6“ (150 x 150 mm) 6“ x 6“ (150 x 150 mm) 6“ x 6“ (150 x 150 mm)
Weight approx. 187,300 lbs (85,000 kg) 65,900 lbs (29,900 kg) 72,750 lbs (33,000 kg) 74,750 lbs (33,900 kg) 80,000 lbs (36,300 kg)
27ALL IMPORTANT FEATURES AT A GLANCE
MOBISCREEN MS 12 Z MS 13 Z MS 15 Z MS 20 D MS 21 Z
Type Double-deck screening plant Double-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant
Classification of up to 3 fractions up to 3 fractions up to 3 fractions up to 4 fractions up to 3 fractions
Screen decks 2 2 2 3 2
Screen casing size (W x T) 4‘ x 9‘ (1,220 x 2,750 mm) 4‘ 6“ x 12‘ (1,370 x 3,660 mm) 5‘ x 16‘ (1,520 x 4,880 mm) 6‘ 9“ x 19‘ 8“ (2,050 x 6,000 mm) 6‘ 1“ x 20‘ (1,830 x 6,100 mm)
Feed capacity up to approx. 221 US t/h (200 t/h) 331 US t/h (300 t/h) 441 US t/h (400 t/h) 717 US t/h (650 t/h) 551 US t/h (500 t/h)
Max. feed size 12“ (300 mm) 16“ (400 mm) 16“ (400 mm) 6“ (150 mm) 20“ (500 mm)
Weight approx. 34,100 lbs (15,500 kg) 50,700 lbs (23,000 kg) 74,900 lbs (34,000 kg) 125,600 lbs (57,000 kg) 88,100 lbs (40,000 kg)
MOBISCREEN MS 23 D MS 702i EVO MS 703i EVO MS 952i EVO MS 953i EVO
Type Triple-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant Triple-deck screening plant
Classification of up to 4 fractions up to 3 final grain sizes up to 4 final grain sizes up to 3 final grain sizes up to 4 final grain sizes
Screen decks 3 2 3 2 3
Screen casing size (W x T) 7‘ 7“ x 26‘ 3“ (2,300 x 8,000 mm) 5‘ 1“ x 14‘ 9“ (1,550 x 4,500 mm) 5‘ 1“ x 14‘ 9“ (1,550 x 4,500 mm) 5‘ 1“ x 20‘ (1,550 x 6,100 mm) 5‘ 1“ x 20‘ (1,550 x 6,100 mm)
Feed capacity up to approx. 882 US t/h (800 t/h) 386 US t/h (350 t/h) 386 US t/h (350 t/h) 551 US t/h (500 t/h) 551 US t/h (500 t/h)
Max. feed size 8“ (200 mm) 6“ x 6“ (150 x 150 mm) 6“ x 6“ (150 x 150 mm) 6“ x 6“ (150 x 150 mm) 6“ x 6“ (150 x 150 mm)
Weight approx. 187,300 lbs (85,000 kg) 65,900 lbs (29,900 kg) 72,750 lbs (33,000 kg) 74,750 lbs (33,900 kg) 80,000 lbs (36,300 kg)
WIRTGEN AMERICA
6030 Dana Way · Antioch, TN 37013 Phone: (615) 501-0600 · Fax: (615) 501-0691
www.wirtgen-group.com/america
© KLEEMANN GmbH 2627568 Illustrations and texts are non-binding and may include optional equipment.
We reserve the right to make technical changes. Performance data is dependent on the operating conditions. Version 2018-1