Post on 25-Mar-2018
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Meerut Meerut Meerut Meerut ScissorsScissorsScissorsScissors
IndustryIndustryIndustryIndustry
Uttar Pradesh India 2012
Need Assessment Study by Industrial Designer
Amita Bhatnagar
Organized by FISME New Delhi
NID / MSME DESIGN CLINIC WORKSHOP SCHEME
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Index Pgs
1. Acknowledgements 3
2. Meerut City - A Geographical Analysis 4
3. Industrial Product - A Functional Analysis 5-6
4. Scissors - A Short History 6
5. Product Variety – Meerut Scissors Industry MESMA (SPV) 7-8
6. Raw Materials - Meerut Scissors Industry MESMA (SPV) 9-10
7. Existing Technology Overview - Meerut Scissors Industry 11-14
8. Production - Meerut Scissors Industry MESMA (SPV) 16-23
9. Labeling & Packaging - Meerut Scissors Industry 24
10. A macro perspective - Cluster Business model 25-26
11. Design Analysis 27-29
12. Design Intervention areas 30-31
13. Future Design Research & Marketing & Competition 32-33
14. Design Audit of Scissors manufacturing Units of Meerut 34-41
15. Suggestions for Industry & Business growth 42
* Note : Design suggestions on every page given in Italics, Bold
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Acknowledgements
I would like to thank The MSME Director as well as
The Director of NID Mr. Pradyumna Vyas and
Project Head Mr. Shashank for giving me this
opportunity to work for the Meerut Scissors Industry.
I would also like to thank Mr. Girish Kumar M. D.
of Sai Electricals for his keen interest in the Design
Survey of the Meerut Scissors Industry.
Mr. Anil Bharadwaj Secretary General FISME
Delhi, for his valuable guidance. Mr. V. M Sastry
and Mr. Samuel from FISME Delhi for taking care of
the Introductions to the Scissors association in
Meerut and logistics and other arrangements for the
Meerut Scissors Industry Need Assessment survey as
a Designer.
I would also like to thank all the Meerut Scissors
manufacturers MESMA (SPV), its President Mr.
Farmanuddin and its members for extending their
assistance and Co-Operation at all times during the
survey.
I am especially grateful to Mr. Sajid and Mr. Sharif
from the Meerut Scissors manufacturers MESMA
(SPV) for their co-operation and taking out time
from their busy schedules to accompany me to all
the units in Meerut and providing me with valuable
information and material available with them.
Mr. Farmanuddin and Mr. Sharif have also been able
to make available the relevant figures and specific
Macro level statistics.
I am grateful to Mr. Farmanuddin the President
and all the other members of the Meerut scissors
manufacturers MESMA (SPV) who allowed me to
visit their manufacturing units for this study, and
shared their problems, issues and concerns.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Meerut - A Geographical Analysis Meerut is a metropolitan city in the Indian state of Uttar Pradesh. It is an ancient city located 70 km (43 mi)
northeast of the national capital New Delhi, and 453 km (281 mi) northwest of the state capital, Lucknow. It is the
second largest city in the National Capital Region of India (the largest being Delhi), the 16th largest metropolitan
area and 17th largest city in India. It ranked 292 in 2006 and 242 in 2010 in the list of largest cities and urban
areas in the world and is the second fastest developing city in Uttar Pradesh (after Noida). The city covers an area
of about 172 km2 (66 sq mi) while the total metropolitan area is 198 km2 (76 sq mi), third largest in Uttar Pradesh
after Lucknow and Kanpur. It has the 2nd largest army cantonment in the country.
Meerut has a monsoon influenced humid subtropical climate characterized by very hot summers and cool winters.
Summers last from early April to late June and are extremely hot, with temperatures reaching 43 °C (109 °F). The
monsoon arrives in late June and continues till the middle of September. Temperatures drop slightly, with plenty of
cloud cover but with higher humidity. Temperatures rise again in October and the city then has a mild, dry winter
season from late October to the middle of March Lowest temperature recorded is 0.5 °C (32.9 °F) Rainfall is about
80 cm to 100 cm per annum, which is suitable for growing crops. Most of the rainfall is received during
the monsoon. Humidity varies from 30 to 100%.
Meerut is famously associated with the Indian Rebellion of 1857 against the British East India Company.[19]The
famous slogan "Dilli Chalo" ("Let's march to Delhi!") was first raised here. Meerut cantonment is the place where
the rebellion started when Hindu and Muslim soldiers were given rifle cartridges rumored to have a coating made of
animal fat.
The city is one of the largest producers of Scissors, Sports goods, and the largest producer of musical instruments
in India.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Scissors
The Product – A Functional Analysis
Scissor is a cutting device which is used to cut various materials. It is made up of two blades which rotate on an
axis against each other and divide the placed material in two parts. Scissors function when two blades under
tension are closed against one another.
Scissors are probably some of the first tools a person learns to use. Children can amuse themselves for hours
cutting shapes out of construction paper. It's a safe bet that most people use scissors for something several times
a week, if not every day.
Scissors are cutting tools. They have to cut - always evenly, without problems, and with a minimum of effort.
1. Friction and twist
Tension between the blades is in essence achieved through a slight bowing of the blades. In technical terms the
blades are in friction mode to one another. This means that there is an arching in the blades towards the inside of
the scissors. In addition both blades are turned along the side towards the cutting edge. In technical terms this is
known as "twist". Friction and twist create such a force on the point of convergence of the cutting edge that the
material gives and is severed.
2. Sharpness
What is usually called "sharpness" is technically defined as the angle of the cutting edge. The smaller the angle of
the cutting edge - technical term the bevel or edge - the sharper the scissors will be. The disadvantage is that the
more acute the angle, the greater the instability of the edge, and the scissors will dull faster. Therefore the shape
and type of cutting edge are paramount in the manufacture of scissors. Grinding the cutting edge of their scissors
at a variety of different angles depending on their final application. Finally there is the precision grinding of the
cutting edge. Through this process microscopic flaws on the edge are completely eliminated. A straight edge is
"sharper" than a ragged one. The cutting process is further enhanced through the wedge shape of the blade, which
allows the material to glide away and thus magnify the sharpness.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Based on their function, scissors tend to push the material being cut forward when the two blades close. Depending
on the application, a serrated edge could be required to prevent the material from sliding. The basics described
above are also applicable here. More important than the serration is the actual cutting action. The ideal closing
angle of the blades to one another is approximately 21°. Based on their construction the angle changes during the
closing action, and this is why high quality scissors have a bowed cutting edge, for the specific purpose of
maintaining an even cutting action with a consistent closing angle.
The insides of the blades of high quality scissors are concave ground. This hollow grinding not only reduces the
friction resistance but also allows the material to smoothly slip away after being cut, without being hindered by
jamming of the material when the blades are separated.
History
Scissors date from before the first century A.D. They can be seen in various forms in Egyptian art and have been
the tools for tailors and barbers for at least 2,000 years. In Greek mythology, when Atropos of the Three Fates cut
the thread of a life, she did it with "shears" or scissors.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Types of Scissors manufactured in Meerut
Scissors cluster, Meerut (India) is a 360 years old cluster. Main types of products are Barber scissors, Tailor
scissors, General scissors and Paper scissors. Some Manufacturing has been switched over from hand work
to mechanized processes through the Common Facility Centre established with the assistance of NIESBUD,
Ministry of MSME, Government of India.
Barber Scissors: Polished / Electroplated / with Plastic handles
Barber Scissors: Polished / Powder coated / electroplated / serrated
Scissors: Plastic handles / Black Powder coated / Red Powder coated / electroplated
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Paper Scissors General Scissors
* Better Raw material is required for a better quality final product
Normal Tailors Scissor Heavy Tailors Scissor
* Packaging and Graphic Design require contentious development at Meerut Scissors Industry
Advantages of Scissors manufactured in Meerut
1. The scissors manufactured in Meerut can be resharpened and have a long life. 2. The Meerut scissors Industry is Labor Intensive.
3. The scissors manufactured in Meerut are comparatively inexpensive.
4. Maximum utilization of Space during processing and manufacturing 5. The Industry is 360 yrs old.
6. 50,000 people are directly involved in the Industry.
7. 20,000 people are involved indirectly in the Industry.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Raw Material
Steel scissors exist in two basic forms. Carbon steel is used to make scissors in which the blade and the handle
form one continuous piece. Carbon steel is manufactured from iron and about 1% carbon. It has the advantages of
being strong and staying sharp. Scissors made from carbon steel are usually plated with nickel or chromium to
prevent them from rusting.
Stainless steel is used to make scissors in which a plastic handle is fitted to the metal blade. Stainless steel is
manufactured from iron, about 1% carbon, and at least 10% chromium. It has the advantages of being light and
rustproof. Stainless steel is not used in Meerut. The Plastic handles of scissors are made from a strong, light
substance such as ABS (acrylonitrile-butadiene-styrene) plastic as well as PVC.
* Raw material Storage systems and Space Design for better efficiency
The Meerut scissor manufactures use scrap steel bought from the railways or automobile Industries. As these are
cheaper than buying fresh metal stocks. (Stainless Steel Scissors production need a different scale and technology,
and can be manufactured in large Industrial set ups.) The scrap metal is collected and roller machines used to
make them into plates. These metal plates are then used for either Press cutting, or hand forging . Where brass
handles have to be added for increasing the weight and give finishing, the handles are casted after the steel blade
ends are fitted into the moulds.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Scrap Carbon steel
Scissors are generally made from Steel but as per
the requirement of uses it may be manufactured
with other metals too. Steel Scissors are
manufactured using three kinds of materials.
• Carbon Steel
• Mild steel
• Stainless steel
Carbon Steel Scissors are made with single piece.
Carbon Steel Scissors handles and blades are
made with an undivided slice of carbon steel bar. Carbon Steel Scissors are robust and its blade has
long lasting sharpness. Application of a layer of
nickel or chromium increases their rust resistance.
Steel Scissor is also sometimes fitted with plastic handles. Stainless steel Scissors have high rust
resistance. The use of chromium makes them
highly rustproof. Stainless steel Scissors are light
in weight and offer a comfortable handling weight
*Inconsistent quality Raw material needs to
be controlled
Metal scrap
Old utensils are melted as Brass scrap and used for
making Handles for certain kind of Scissors which are
produced in Meerut.
Brass Scrap
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Meerut Scissor Industry Technology Overview
Roller Machines at Meerut to prepare the Metal Sheet from Scrap Metal
* Heavy Machinery Installations and fittings to be designed for reducing vibrations during
operations as well as reduction in consumption of power.
Press Machine Dies used for cutting Blanks
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Multiple head ‘ H ‘ Press Machine Single head ‘ C ’ Press Machine
Open oven for Hand forging of Blanks Hand tools used for Hand Forging
* Redesign of process and systems required for volume quality production
Hand Files Hand Tools
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
List of Hand Tools and Machines
The Hand tools most commonly used are :
1. Hammer 100gm head
2. Hammer 800gm head
3. Square File
4. Round File
5. Half Round File
6. Rindge
7. Plus
8. Pincers
9. Crucible
10. Anvil
11. Iron Round Plate
12. Chaeni
The Machines most commonly used are :
1. Rolling Machine
2. Lathe
3. Die Tools
4. Hand Drill
5. Press H
6. Press C
7. Grinding Blade
8. Furnace hard coke
9. Milling Cutter
10. Surface Grinder
11. Polishing Machine
12. Buffing Machine
13. Tool Grinder
14. Chamfering Machine
15. Nickel Plating Plant
16. Gold Plating Plant
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Fan & forge Crucible Furnace Mould for casting the Brass handles
* An enclosure designed around the furnace would help in reducing heat in the adjoining work area
Hand Drill Grinding machines
*A container for residue shrapnel could be effective
designed to fit the space below the hand drill
Sharpening the Grinder Processing after Press cutting
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Local Sizing Machine Local Machine for Chamfering of Edge
* Lighting and working area systems planning Design required
Buffing and Polishing Electroplating
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Production
The manufacture of scissors is a rigorous precision work. The selection of materials is just as important as the
actual production process on precision equipment. Specialists highly skilled in their field of work are required.
Meerut Scissors are among the top specialists in India for Handmade scissors. What is needed is greater ongoing
development of products and production methods which needs to be brought about a know-how that is yet to
improve the present product.
Making the blanks
1. Before they are sharpened and attached, the two halves of a pair of scissors are known as blanks. A blank
may consist of a blade and a handle in one piece or it may consist of only the blade. In the latter case, a
metal handle will be welded to the blade or a plastic handle will be attached to it.
• 2. Inexpensive scissors may be made from blanks formed by cold stamping. In this process, a sharp die in
the shape of the blank is stamped into a sheet of unheated steel. The die cuts through the steel to form
the blank.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
• 3. Blanks may also be made by molding. Molten steel is poured into a mold in the shape of the blank. The
steel cools back into a solid and the blank are removed.
• 4. Most quality scissors are made from blanks formed by drop forging. Like cold stamping, this process
involves shaping the blanks with a die. This die, known as a drop hammer, pounds into a bar of red-hot
steel to form the blank. The pressure of the drop hammer also strengthens the steel.
* Raw material Wastage control systems and Die designs required
Processing the blanks
• 5. The blanks are trimmed to the proper shape by cutting away excess metal. A hole is drilled through the
blank. This hole will later allow two completed blades to be attached to each other.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
• 6. The trimmed blanks are hardened by heating them, then cooling them quickly in cold air, water, oil, or
another substance. The temperature to which they are heated and the medium in which they are cooled
varies depending on the type of steel from which they are made and the desired characteristics of the
blade.
• 7. The hardened blanks are heated again and allowed to cool slowly in air. This second heating, known as
tempering, gives the blank a uniform hardness. If the blades of a pair of scissors did not have uniform
hardness, the harder places on one blade would soon wear out the softer places on the other blade.
• 8. The repeated heating and cooling causes the blanks to warp. They are straightened by being placed on
an anvil and lightly tapped with a hammer. This process is known as peening.
* Work station Designs for Man power maximization required
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Grinding and polishing
• The blank is ground into a blade by applying the edge to a rapidly moving sanding belt or abrasive wheel.
The surface of the belt or wheel is covered with small particles of an abrasive substance and works in the
same way as sandpaper. The hard abrasive grinds away enough steel to form a sharp edge. During this
process, the blade is cooled with water or various liquids known as cutting fluids to prevent it from heating
and warping. The sharpened blade is then polished in a similar manner using belts or wheels, containing
much smaller particles of abrasive.
*Design of Safety gear for hands, feet, eyes and face for the workers using the grinders needed
Making the handles
• 10. For many scissors, the handles are formed from the start as part of the blank. If not, they may be
made of a metal alloy or from plastic. If they are metal, they are made in the same way as the blanks and
then welded to them. If they are plastic, they are made by injection molding. In this process, molten
plastic is forced under pressure into a mold in the shape of the handles. It is allowed to cool and the mold
is opened to remove the handles. The handles contain hollow slots into which the end of the blanks can be
inserted. A strong adhesive is used to keep the handle firmly attached.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Preparing Moulds for Casting of Brass Handles Moulds being set with blade blanks
* Design of in flow and out flow to improve man power performance
Fan and Forge crucible oven Casting in process pouring molten Brass
* Design of crucible with attached insulated handle to avoid slippage and accidents
Emptying the moulds minutes after casting Removing the Blanks with casted handles
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Brass scrap for handles for Tailor’s scissors Grinder * Leg and Hand guard Designs required
Ready Casted Blanks
Filing the inner edges with a hand file Curvature adjustment in process
* The Design of Upgraded Moulds can help in better finishing
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Assembling the scissors
Two polished blades are attached to each other by a
rivet or screw through the previously drilled holes.
Rivets, which cannot be adjusted by the consumer,
are used to make less expensive scissors. Adjustable
screws are used in more costly scissors. The scissors
are adjusted to ensure that the two blades work
together correctly. They may be painted or plated
with nickel or chrome to protect them from rust.
Joining the pair of blanks with a Nut and
Bolt
Blades are sharpened on the grinding
wheel after assembling of the scissors
Riveting pair of Blanks for Barber Scissors
* Design of Adjustable upgraded screws for
riveting required for long term functional
betterment of a high grade Product
The most important aspect of quality control for
scissors is the proper alignment of the two blades. In
order for scissors to cut smoothly, the blades must
meet at two points only. These two points are the
swivel (the point where the rivet or screw connects
the blades) and the cutting point. The cutting point
moves from just beyond the swivel to the tip as the
scissors are closed. The blades are prevented from
meeting at any other points by giving them a slight
horizontal and vertical curve away from each other
during manufacture.
In order to ensure that the blades meet correctly,
the holes must be drilled to within one ten-
thousandth of an inch (about one four-hundredth of
a millimeter) of the correct position. The position of
the blades is inspected visually to see if the blades
meet evenly. If not, a portion of one blade will
overlap the other. This defect is known as a wing.
The tips are also inspected to ensure that they meet
evenly, without a gap between them or any overlap.
Because even dull scissors are able to cut paper
adequately, quality scissors are tested on tough
synthetic fabrics. Sharpness is tested by making sure
the blades cut the fabric rather than tear it. Strength
is tested by cutting through multiple layers of fabric.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
The blades should come together with a constant
pressure during cutting.
The consumer is responsible for maintaining the
quality of the scissors. Scissors should only be used
to cut the materials for which they were designed.
They should be oiled and sharpened regularly, and
the screw should be adjusted as necessary. Scissors
should be stored in a closed position. Setting down
scissors in an open position is the most common
cause of dull blades.
Electroplating
Some of the scissors are Gold electroplated while
some others are chromium or nickel plated.
Gold plated Scissors
Containers for plating
Nickel plating
* Systems Design requirements
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Labeling and Packaging
Labeling and Packaging is done once the scissors are
ready after polishing and Finishing. The Scissor
blades are oiled for retaining the sharpness of the
blades in a packed state.
Printed Cardboard boxes with Company name are
used for Packing.
The company stickers are added and the scissors are
Wrapped in butter paper and put into polybags.
* Graphic Design and printing potential exists
* The cardboard boxes need to be
replaced by water proof and unbreakable
material
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Macro Parameters
* Spatial and systems Design requirements for High grade / Volume manufacturing
The Meerut Scissors Industry cluster has a 100 small-scale units employing around 1000 people. In addition, the
cluster has around 300 household units employing another 1000-1500 people. The estimated turnover of the
cluster is around Rs 10 crores. The cluster is located around Peeramal market, Kanch ka phool, Khair Nagar,
Ghantaghar, Kareem Nagar, Kotla and Kareemwala areas. Scissors manufacturers are also present in nearby
villages like Mawana, Vahasuma, Parikhitgarh adi, Bara Gaon and Chota Gaon. The major products are 8" to 18"
copper and silver scissors. Copper, steel and silver are the main raw materials required for manufacturing of
scissors, which are available near Meerut city. There are two associations of scissors manufacturers. The cluster
has been growing at a slow rate of about 3-4 percent. The only association in the cluster is Scissor Manufacturers
Association.
Product Scope
In the recent years, the cluster has seen a decline in the demand for scissors of sizes 10” and below, due to an
inflow of imported scissors. The 10” and below segment is primarily of household users. On the other hand, the
demand has increased for scissors of bigger sizes, which are supplied to garment manufacturers. The cluster has
the potential for recapturing the household segment partially, provided the quality of scissors is improved. More
specifically, hardness and sharpness are the two issues to be tackled.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Challenges
1. The cluster is heavily dependent on traders both for raw material and sales, often leading to distress sales
2. The Raw materials being used are usually mixed metal scrap from Industries, resulting in quality issues.
2. Shortage of electricity has also led to a problem of underutilized capacities, thereby reducing profits.
3. The manufacturers are also concerned with fluctuation in raw material prices and inconsistent supplies, over the last two years.
Potential for intervention
The cluster is very tightly controlled by the traders. Intervention is required for technology up gradation and quality
control for recapturing the lost market and future growth. Design development and Product diversification is also
required.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Design Analysis
Ergonomics
As a tool in daily use the ease of handling of scissors is given prime attention. The tool should feel comfortable in
every user's hand, and the user should not get tired of utilizing the tool for hours on end. This is the role played by
the shaping of the scissors. The shapes of the blades as well as that of the handles are designed with this goal in
mind. This is why scissors with which the user is cutting on a table are angled, nail scissors follow the shape of the
nail, and embroidery scissors are extremely pointed, etc. Furthermore the shape of the handle is crucial to insure
that various user hands are equally at ease in performing the function for which the scissors were designed. Shape
and material are the key contributors to ease of use.
1. Shape of the blades
Based on the need for a variety of applications numerous shapes of blades have been developed over time. So, for
example, scissors to cut a wick have an area to catch the cut-off wick; hat maker's scissors are bent to
accommodate the shape of the hat; wall papering scissors are angled in such a way that it becomes unnecessary to
lift the scissors from the cutting surface.
2. The handle
The shape of the handle has to follow the shape of the hand and must be able to smoothly transfer the strength of
the hand to the cutting edge. The large the area for the finger, the more comfortable the scissors will feel. The
closer the shape of the handle is to the hand, the easier it is to "handle" the tool with utmost precision. In addition
to ease of handling for a variety of users, the user's preference, left or right hand, also becomes a challenge. Some
producers attempt to produce scissors that are truly ambidextrous. In particular the newest synthetic materials
make it possible to produce a variety of very comfortable handles. Two-component handles with their fused soft
rubber inserts offer a maximum of comfort for each individual hand.
Durability
Durability is not just an ethical and environmental issue for good scissors. Each and every tool has a price, and
requires a certain getting used to. Simply from an economic point of view a tool should have a long life. Longevity
in scissors is determined through meticulous manufacturing (precision, maximum hardness, minimal wear and
tear) and servicing potential (grinding and adjusting).
1. Meticulous manufacturing
The manufacture of scissors is rigorous precision work. The selection of materials is just as important as the actual
production process on precision equipment. Specialists highly skilled in their field of work are required in India for
Handmade scissors. What is needed is greater ongoing development of products and production methods which
needs to be brought about a know-how that is yet to improve the present product.
2. Maintenance
Due to the fact that the blades of scissors are continuously in contact a certain wear and tear is inevitable, and
sooner or later they need to be serviced. Just grinding the edges is not enough. In some cases the scissors need to
be taken apart and re-adjusted. This is why good scissors have a screw that allows for disassembly and re-
adjustment. Inexpensive scissors cannot be adjusted as the blades are riveted together. High quality scissors
should be only scissors with screws.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Technology
The technology presently used is geared towards hand production of smaller volumes due to which prices of the
Scissors made in Meerut are higher. While the market has seen cheaper and smarter scissors in striking packaging
from China, Korea and Taiwan
As the most important aspect of quality control for scissors is the proper alignment of the two blades. In order for
scissors to cut smoothly, the blades must meet at two points only. These two points are the swivel (the point
where the rivet or screw connects the blades) and the cutting point. The cutting point moves from just beyond the
swivel to the tip as the scissors are closed. The blades are prevented from meeting at any other points by giving
them a slight horizontal and vertical curve away from each other during manufacture.
This is mainly controlled by Hand and Hand tools are used to adjust the balancing and setting of the two blades.
Good scissors should always close smoothly with a minimum of effort. High quality hair scissors have a closing
pressure of approximately 20 grams
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
To ensure the ease of handling, all imperfections have to be minimized. Friction occurs when two surfaces are
moved against one another. In other words, the inside of the blades and the screw in its bearing. Through friction
and twist (see above) the blades only come into contact in two places during the cutting action - at the shank, just
behind the screw and at the point where the two blades meet. This function increases pressure on the cutting
edges and considerably reduces friction resistance.
To further decrease this friction, the points of contact are polished (smooth surface = minimal friction) and oiled.
To further increase smoothness a bearing is placed between the screw head and the body. These bearings range
from simple synthetic washers to elaborate mini roller bearings like those found in precision tools.
Appearance
Last but not least, visual impact is also the hallmark of good scissors. This criterion is not limited to the clean finish
of the surface, but also to the total design concept.
1. The finish
Good scissors are always carefully and evenly ground and polished. The clean, brushed satin or high gloss polish of
the steel surface is a clear indication of the care that has been taken throughout the entire production process.
2. The design
Presentation and appearance, the appealing good looks of scissors, which are used on a daily basis, should be
enjoyable and pleasing to the eye. Also the manufacturers should have the courage to create new concepts
3. The packaging
Good quality packaging is crucial to sales and marketing in markets. The consumer is attracted to a product by its
graphic design and packaging materials quality. Careful thought needs to be given to these by the Industry.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Design Intervention Areas
1. Raw Material
The Meerut Scissors Industry mostly uses scrap metal for the scissors it produces. The scrap is collected from
different sources and is not consistent in nature or quality. This needs insightful change, to match with other
production technology changes.
Use of improved quality Raw material in consistent lots, can give a quantum jump to the quality of the final
product.
2. Technology Development
The technology in Meerut Scissors Industry presently used is developed for smaller volumes by using select hand
processes and scrap material. Due to which the quality and selling price of the Scissors made in Meerut are lower.
While the market has been flooded by inexpensive and smarter scissors in striking packaging from other countries,
The sales of these have adversely affected the sales of the Scissors produced in Meerut. The technology for
stainless steel scissors could also be one of the technologies developed.
Possible Design development and product development, and process development projects in the Industry could
yield marked results in bringing up the sales.
3. Packaging and Graphic Design
Packaging is crucial to sales and marketing in markets. The consumer is attracted to a product by its graphic
design and packaging materials quality. Careful thought needs to be given to these by the Industry.
Possible Packaging Design development and also Graphic design development projects in the Industry could yield
remarkable results.
4. Design for Compliance and Safety
Design for Safety and Compliance, a very important area of the Industry anywhere is another area for Design
Intervention in Meerut Scissors Industry.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
5. Design of Processes and Systems Design
Developing workable processes, space and sequential planning for maximum output , maximum efficiency, better
finishing and better accuracy to avoid manufacturing losses , man power losses, optimum working conditions and
proper storage etc. are some other areas for Design Intervention.
6. Design of Safety gear and Work Apparel
Most hazardous work areas and jobs require proper working gear and safety measures for the different body parts.
Especially the eyes, while grinding; the hands; the feet. This is another very important area of Design Intervention.
7. Creative Designs using the Metal Scrap
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Future Design & Development possibilities
There are many different kinds of scissors, shears, blades and razors which are needed in the market- domestic as
well as global, besides other metal products. The Meerut Scissors Industry can cater to these other similar product
requirements by developing the capacity required to produce more specialized and specific function scissors, and
by diversifying the product range.
The Industry can also look at similar technology needing products in steel and Brass which can be manufactured in
Meerut. To tide over lean periods or slump in orders for scissors.
Specialized scissors include sewing scissors, which often have one sharp point and one blunt point for intricate
cutting of fabric, and nail scissors, which have curved blades for cutting fingernails and toenails. Special kinds of
shears include pinking shears, which have notched blades that cut cloth to give it a wavy edge, and thinning
shears, which have teeth that thin hair rather than trim it.
Safety Scissors These have blunt ends and blades encased in plastic so the child cannot injure himself. The
modern ones are a great improvement over the all metal school scissors that were once popular. The new ones are
almost as good as "grown-up" scissors in their cutting capability.
Larger scissors with sharper points are the standard office and home scissors. Most people use these scissors for
tasks such as clipping coupons from the newspaper, as well as other general uses around the home. They may be
plastic with steel blades or all metal
Surgical scissors, a pair of surgical scissors has a design that facilitates sterilization, with no cracks or pits for
bacteria to hide in, and construction durable enough to hold up to considerable heat in the autoclave. Some may
have padded handles and other features to make them easier to use, including handles tailored to both left and
Right handed surgeons. A high degree of control is critical with surgical instruments, and thus they are very
carefully engineered to work optimally.
Dissecting Scissors Metzenbaum scissors are a type of surgical tool typically used to cut delicate soft tissues. Not
only are they the most commonly used scissors for cutting tissue, but they are designed only to be used for that
purpose. Because of their specific function, they sometimes are called Metzenbaum
Micro scissors are medical scissors that are mostly used for tissue or suture cutting. Unlike other medical
scissors, they do not have right or left hoops, so any surgeon, whether right of left-handed, can use micro scissors.
This versatility makes micro scissors an indispensable part of any operating room. In addition, these scissors are
ideal for hard to reach places, since they are small and extremely sharp.
Shears Scissors are cutting instruments consisting of a pair of metal blades connected in such a way that the
blades meet and cut materials placed between them when the handles are brought together. The word shears is
used to describe larger instruments of the same kind. As a general rule, scissors have blades less than 6 in (15 cm)
long and usually have handles with finger holes of the same size. Shears have blades longer than 6 in (15 cm) and
often have one small handle with a hole that fits the thumb and one large handle with a hole that will fit two or
more fingers. There is a possibility for the Meerut to enter into the shears market.
Razors Razors with Plastic or metal handles used by Barbers, which have a demand in local and rural markets can
also be produced by the press cut methods in steel at Meerut.
Metal Hand tools The Hand tools required for the production of Scissors and for other Industries , could also be
manufactured in Meerut, with some machines and skills added to the already available technology.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Metal Jewellery Metal scrap from Scissors production can be used for making New age jewellery and can be
produced by the Meerut scissors manufacturers. There is a possibility of a very large market for jewellery of this
kind.
Metal Hardware for Bags and Fashion Accessories is another requirement area and Designers can play an
important role in developing Quality Designs of Hardware in Brass and steel required by the markets can be
produced by the Meerut Scissors Industry.
Decorative Metal furniture can also be produced at Meerut, using metal as well as the scissors scrap.
Catalogue and Website Design is a requirement and Designers can play an important role in developing
graphics and communication materials for the Meerut Scissors Industry.
Research and Development
Constant Research and Development Is the strength of every Industry, and the only way to get ahead and make
profits and sustained growth. The areas which require constant attention and up gradation in the Meerut Scissors
Industry are:
1. Product Design Development
2. Product Diversification
3. Product Up gradation
4. Technology Up gradation
5. Production processes Up gradation
6. Die making
7. Raw material alternatives
8. Graphics
9. Packaging
10. Waste material use
11. Development of Usage of Alternative sources of Energy
12. Marketing strategies and Communication
13. Training
14. Power saving devices
15. Time saving processes
Marketing & Competition
In the recent years, the cluster has seen a decline in the demand for scissors of sizes 10” and below, due to an
inflow of imported scissors. The 10” and below segment is primarily of household users. On the other hand, the
demand has increased for scissors of bigger sizes, which are supplied to garment manufacturers. The cluster has
the potential for recapturing the household segment partially, provided the quality of scissors is improved. More
specifically, hardness and sharpness are the two issues to be tackled.
The household consumer looking for a better looking product, and better packaging, is attracted to the imported
glistening steel and attractively packaged Imported product. The professional consumer and the highly specialized
requirements of the Medical field, cannot find the technically perfect product they are looking for, from Meerut.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Design Audit of Scissor manufacturing
Units at Meerut
1. Name : Munco Scissors
Owner : Mr. Mohammad Alam
Address : Zakir Colony, Meerut
Product : Barber Scissors
Turnover : 6 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is not consistent in nature or quality. This needs to change, to match with other
production technology changes.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy to avoid manufacturing losses, man power losses, optimum
working conditions and proper storage etc. are some other areas for Design Intervention required by the
Unit.
3. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality. Careful thought needs to be given to these
by the Unit.
4. The unit requires Designed workstations for working the blanks, as well as finishing and packing.
5. The unit can also produce furniture or Jewellery from scissors waste.
2. Name : 3 Star Scissors
Owner : Mr. Zahid
Address : Kotla street , Kanchi wali Gali, Meerut
Product : Barber Scissors
Turnover : 4 Lakhs / Annum
Design Audit : 1. The manufacturing technology needs up gradation for a better product. Product
diversification can be beneficial. Better grinding and chamfering machines are required by the unit.
2. Developing efficient spaces and sequential planning for maximum output, maximum efficiency, better
finishing and better accuracy to avoid manufacturing losses, man power losses, optimum working
conditions and proper storage etc. are some other areas for Design Intervention required by the Unit.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
3. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality. Careful thought needs to be given to these
by the Unit.
4. The unit requires proper workstations for working the blanks, as well as finishing and packing
3. Name : Ayub Scissors
Owner : Mr. Ayub
Address : Gram Hasanpur, Garh Road, Meerut
Product : Barber Scissors
Turnover : 3.5 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is not consistent in nature or quality.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy to avoid manufacturing losses, man power losses, optimum
working conditions and proper storage etc. are some other areas for Design Intervention required by the
Unit.
3. Research and development as well as better grinding machines are required
4. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality.
5. The unit requires Designed workstations and safety clothing
6. Packaging and Graphics designs can be used for enhancing the sales of the product.
4. Name : Shiekh Scissors
Owner : Mr. Sharif Ahmed
Address : 136 Sabun Giran, Meerut
Product : Tailors Scissors
Turnover : 5 Lakhs / Annum
Design Audit : 1. Developing workable processes, space and sequential planning for maximum output,
maximum efficiency, better finishing and better accuracy to avoid manufacturing losses, man power
losses, optimum working conditions and proper storage etc. are some other areas for Design Intervention
required by the Unit.
2. Safety clothing and better grinding machines required.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
3. The unit requires Designed workstations and safety clothing
4. Packaging and Graphics designs can be used for enhancing the sales of the product.
5. Product diversification can increase the demand for the products from the unit
5. Name : Nasir Forz and Casting
Owner : Mr.Mohammad Sadiq Faifi
Address : 191 Hata Abdul Kyum, Bagpat Road, Meerut
Product : Tailoring Scissors
Turnover : 4 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is not consistent in nature or quality. The steel blanks are casted elsewhere
and then brought to the unit for casting of handles in Brass, in the process adding to the cost per unit.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy to avoid manufacturing losses, man power losses, optimum
working conditions and proper storage etc. are some other areas for Design Intervention required by the
Unit.
3. The unit requires planned casting area and safety clothing.
4. Packaging and Graphics designs can be used for enhancing the sales of the product.
5. The Unit can diversify to make Hardware for fashion accessories and lifestyle products.
6. Name : Unique Trading Company
Owner : Mr. Naushad Ali
Address : Islam Nagar, Maliana, Meerut
Product : Barber Scissors
Turnover : 6 Lakhs / Annum
Design Audit : 1. The manufacturing technology needs up gradation for a better product. Product
diversification can be beneficial. advanced Injection molding machine might be introduced for good quality
plastic handles, giving competition to the Chinese product in the market.
2. Developing efficient spaces and sequential planning for maximum output, maximum efficiency, better
finishing and better accuracy to avoid manufacturing losses, man power losses, optimum working
conditions and proper storage etc. are some other areas for Design Intervention required by the Unit.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
3. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality. Careful thought needs to be given to these
by the Unit.
4. The unit needs to invest in safety measures and special clothing for the workers
7. Name : Eagle Manufacturing Company
Owner : Mr. Mohammad Nadeem
Address : Pillckhri Road, Meerut
Product : Tailoring Scissors
Turnover : 7 Lakhs / Annum
Design Audit : 1. Developing workable processes, space and sequential planning for maximum output,
maximum efficiency, better finishing and better accuracy to avoid manufacturing losses, man power
losses, optimum working conditions and proper storage etc. are some other areas for Design Intervention
required by the Unit.
2. The unit requires Designed workstations and safety clothing
3. Packaging and Graphics designs can be used for enhancing the sales of the product.
4. Product diversification can increase the demand for the products from the unit
8. Name : Farman Kanchi Udyog
Owner : Mr. Farmanuddin
Address : Shyam Nagar, Meerut
Product : Tailoring Scissors
Turnover : 6 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is not consistent in nature or quality.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy to avoid manufacturing losses, man power losses, optimum
working conditions and proper storage etc. are some other areas for Design Intervention required by the
Unit.
3. Packaging is crucial to sales and marketing in the markets for the unit. Careful thought needs to be
given to this by the Unit.
4. The unit requires Designed workstations for working the blanks, as well as finishing and packing.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
5. The unit can also produce high quality hardware for fashion accessories, as well as jewellery , to
diversify.
9. Name : Roxy Scissors Company
Owner : Mr. Mustaq Ahmed
Address : Guzri Bazaar, Meerut
Product : Tailoring Scissors
Turnover : 4 Lakhs / Annum
Design Audit : 1. Developing workable processes, space and sequential planning for maximum output,
maximum efficiency, better finishing and better accuracy to avoid manufacturing losses, man power
losses, optimum working conditions and proper storage etc. are some other areas for Design Intervention
required by the Unit.
2. The unit requires Designed workstations and safety clothing
3. Packaging and Graphics designs can be used for enhancing the sales of the product.
4. Product diversification can increase the demand for the products from the unit
5. Metal furniture can be manufactured by the unit for further growth
10. Name : Fancy Scissors
Owner : Mr. Irshad
Address : Tarapuri, Meerut
Product : General Scissors, Tailoring , Barber Scissors, Electroplating
Turnover : 4 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is inconsistent in nature and quality.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy, storage etc. are some other areas for Design Intervention
required by the Unit.
3. Research and development as well as better grinding machines are required
4. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality. Careful thought needs to be given to these
by the Unit.
5. The unit requires Designed workstations and safety clothing
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
6. Packaging and Graphics designs can be used for enhancing the sales of the product.
11. Name : Insha Creations
Owner : Mr. Tabassum
Address : Islamabad, Meerut
Product : Tailoring Scissors , Barber Scissors
Turnover : 3.5 Lakhs / Annum
Design Audit : 1. Developing workable processes, space and sequential planning for maximum output,
maximum efficiency, better finishing and better accuracy to avoid manufacturing losses, man power
losses, optimum working conditions and proper storage etc. are some other areas for Design Intervention
required by the Unit.
2. The unit requires Designed workstations and safety clothing
3. Packaging and Graphics designs can be used for enhancing the sales of the product.
4. Product diversification can increase the demand for the products from the unit
12. Name : Myco Industries
Owner : Mr. Irfan
Address : Islamabad, Meerut
Product : Kitchen, General Scissors with Plastic handle
Turnover : 6 Lakhs / Annum
Design Audit : 1. The manufacturing technology needs up gradation for a better product. Product
diversification can be beneficial. advanced Injection molding machine might be introduced for good quality
plastic handles, giving competition to the Chinese product in the market.
2. Developing efficient spaces and sequential planning for maximum output, maximum efficiency, better
finishing and better accuracy to avoid manufacturing losses, man power losses, optimum working
conditions and proper storage etc. are some other areas for Design Intervention required by the Unit.
3. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality. Careful thought needs to be given to these
by the Unit.
4. The unit needs to invest in safety measures and special clothing for the workers
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
13. Name : Aamir Scissors
Owner : Mr. Aamir
Address : Teer Gran, Meerut
Product : Tailoring Scissors
Turnover : 7 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is not consistent in nature or quality. This needs to change, to match with other
production technology changes.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy to avoid manufacturing losses, man power losses, optimum
working conditions and proper storage etc. are some other areas for Design Intervention required by the
Unit.
3. Packaging is crucial to sales and marketing in the markets for the unit. The consumer is attracted to a
product by its graphic design and packaging materials quality. Careful thought needs to be given to these
by the Unit.
4. The unit requires Designed workstations for working the blanks, as well as finishing and packing.
5. The unit can also produce high quality furniture , for further growth.
14. Name : Ayub Rolling Mill
Owner : Mr. Ayub
Address : Partapur, Meerut
Product : Barber Scissors
Turnover : 5 Lakhs / Annum
Design Audit : 1. Sequential planning for maximum output, maximum efficiency, better finishing and
better accuracy to avoid manufacturing losses, man power losses, optimum working conditions and proper
storage etc. are some other areas for Design Intervention required by the Unit.
2. The unit requires Designed workstations and safety clothing
3. Packaging and Graphics designs can be used for enhancing the sales of the product.
4. Product diversification can increase the manufacturing from the unit, for increased turnover
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
15. Name : Max Trading Company
Owner : Mr. Parvez
Address : Nakkarchayan, Meerut
Product : Barber , Tailor Scissors
Turnover : 7 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is inconsistent in nature and quality.
2. Developing workable processes, space and sequential planning for maximum output, and proper
storage etc. are some other areas for Design Intervention required by the Unit.
3. Research and development as well as better grinding machines are required
4. Packaging is crucial to sales and marketing in the markets for the unit.
5. The unit requires Designed workstations and safety clothing
6. Packaging and Graphics designs can be used for enhancing the sales of the product.
16. Name : Zig Zag Scissors
Owner : Mr. Ashwaq
Address : Gram Hasanpur, Meerut
Product : Zig Zag Scissors
Turnover : 3 Lakhs / Annum
Design Audit : 1. The unit mostly uses scrap metal for the scissors it produces. The scrap is collected
from different sources and is not consistent in nature or quality. This needs to change, to match with other
production technology changes.
2. Developing workable processes, space and sequential planning for maximum output, maximum
efficiency, better finishing and better accuracy to avoid manufacturing losses, man power losses, optimum
working conditions and proper storage etc. are some other areas for Design Intervention required by the
Unit.
3. The unit requires Designed workstations and safety clothing
4. Packaging and Graphics designs can be used for enhancing the sales of the product.
5. Product diversification can increase the manufacturing , for increased turnover.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme
Suggestions for Industry and
Business growth
1. Credit facility should be made available to all the Manufacturers, on the same
concept as the Kisan credit facility. Manufacturers should also be provided with credit cards
for a limited amount, for buying Raw material or buying machines and equipment, giving
them the advantage of picking up larger orders from the market.
The Meerut Scissors manufacturers as well as the other Manufacturing associations from
other sectors should work on this possibility.
2. A Raw material Bank needs to be created for the Scissors producers.
3. Electric Power supply situation needs improvement
4. Business development Training; Machine operators training; Exposure to international
manufacturing techniques; Full Automization of production for stainless steel Scissors ,as
well as Die making and Tools making training needs to be organized for the sector.
5. Testing Labs required in Meerut for Quality grading needed for exports of Scissors.
6. Due to exposure to toxic substances and hazardous nature of the Industry proper
Insurance coverage is required for the Labor in the form of subsidized Health
cards .
7. Technology Obsolescence needs to be planned for, with introduction of safer and
better grinding, chamfering machines, forging chambers and processes etc.
8. The growth of the local Industry depends on competitive prices in the markets vis a vis
imported scissors . Recommendations are for increasing the Excise duty on the
Imported scissors.
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Need Assessment Study AMITA BHATNAGAR MEERUT SCISSORS INDUSTRY Design Consultant. Delhi. March 2012 NID /MSME Design Clinic Scheme