Post on 10-Oct-2015
description
www. microseals.comwww. microseals.com
Mechanical Seals & Sealing System
AN ISO 9001 : 2008 CERTIFIED COMPANY
AGITATORS
PETROCHEMICALS
FOOD & PHARMA
POWER GENERATION
CHEMICAL & FERTILIZER
OIL & GAS REFINERIES
ROTARY APPLICATION
PUMPS
BLOWERS
COMPRESSORS
Leakage Proof Sealing Solution
www. microseals.com1
Welcome to the world of Mechanical Seal.This Product Brochure is designed to make you familiar
with the latest Seal Group products and services.
Micor Seals has focused on seal selection based on application and industry. Application engineering basedsealing technology helps you to decide on the righttype of seal. .
You will have an immediate impression of the Mechanical Seals main application target and operating
Further more, we have incorporated a basic
explanation on seal operation and additional
technical background information.
Micro Seals is one of the leading Designers & Suppliers of world-class Mechanical Seal & SealSupport system for Pumps, Compressors,Afitators, Mixers and Reactors.
Company Profile
We are implementing ISO 9001:2008 QualityManagement Standard & manufacture mechanicalseal according to international Quality and safetystandards with same design and fitting. (EN 12756-DIN24960,API-682, and ISO 3069.)
.
We have computer aided design facility for designing and developing mechanical seal to meet and fulfill customer requirements .
Mission and Vision . We tend to work in close co-ordination with ourclients to offer unique fluid handling solutions.We aim to fulfill our commitment of providing superior quality products to our clients at the optimum cost.
Our ProductWe offer a wide variety of highly Reliable andefficient mechanical seals a like Pusher Seal,Metal Bellows Seal, Cartridge seal, Agitator &Mixer Seal, Thermosyphon, Cyclone Separator& Heat Exchanger These Mechanical Seals are similar and wellreplaceable with John Carne, Eagle Burgmann,Flowserve, AES, Chestron, US Seal, and so on
.
Our TeamOur team comprises of qualified and experiencedprofessionals, who continuously work for thedevelopment of the company. .
InfrastructureOur State-of-the-art infrastructure is located inthe industrial hub of Mumbai. we have well equippedinsfrastructure with modern machineries and equipment for manufacturing and testing facilities.
Mission and Vision
window by just looking at the content of section
provided in this brochure.
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Quality Policy :
It is the policy of Micro Seals to distinguish itselfas the industry leader by providing superior, costeffective quality products and services to itscustomers. To achieve this we will:Provide each Associate with the training, tools, skills and motivation to produce the high quality products and services which meet or exceed our customers needs.
Warranty : Due to strict quality control from start ofproduction until shipment, our products arewarranted against defects and workmanship.We are able to guarantee our customersreliability and back-up in providing leakproof solutions.
Empower the work force so that everyone is responsible and accountable for acheving thegoalof superior quality products and services.
Made by premium quality raw material, ourproducts offer continous operation and flawlessperformance.
Raw materials, parts and complete assembliesare inspected by using latest instrument in allstages to prevent any lapse in quality.
To confirm to the strict quality control, ourcustomized mechanical seals undergo pressureand leak testing before being sent out to ourcustomers.
QUALITY COMMITMENT
The Primary goal of Micro selas is to achi eve thehighest standard of qual ity in all pract ices andoper ation without compromise
Micro Seals
Quality Process :
Rigorous Qyality control and timely delivery tomeet customers requirement.
standardized design and tailor-made solution.
economical pricing and cost effective solution.
Commitment :
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The technology has come off the age and proved to enviormental protection system. is devoted standard for mechanical seal. The new sealing technologies are based on advanced computerprograms used to optimize the seal design. Combined with advancement in the seal face materials theequipment availability and reliability has increased substantially. other related standard are : API 610,DIN 24960, ISO 3609, DIN EN 12756 and ISO 21049.
API 682 standard
Seal Balancing : for seal to perform, the seal faces must be incontact with each other in dynamic conditions. Theheat generation due to interface pressure load mustnot vaporize the liquid film. seal balancing is ageometrical feature provided to seal face thatavoids such condition.
.
Sealing Mechanism : Two Lapped faces, onerotating with shaft and another stationery ingland are brought in contact with each other bymeans of spring force. the surfaces are sepratedby micron thickness of film of fluid being sealed.The generation of this film is automatic due tomicro asperaties on the lapped surfaces thusthe film acts as a lubricant and reduced thefriction and heat generation well within the limitof seal face material. Generally the lubricationregime is mixed one. Typical coefficient of frictionis 0.07 for general purpose seal and 0.015 forwell designed high pressure seals.
BASIC SEAL CONSTRUCTION
3
SEALING TECHNOLOGY
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ELASTOMERS Generally seal face materials easily withstand hightemperatures, typically 330 C. However tempraturelimitation on the part of secondary elastomers decide theseal temperature capability so while selecting the sealthese limits are to be taken in to account
.MATERIALS Most of the seal designs have stood the test of timeand are still in regular usage. The improvements,however have been tremendous in the seal facematerials. The development of superior and highlyreliable resin impregnated carbon as also antimonyimpregnated carbon has enable suucessful sealoperation even in marginal lubricantion conditionsparticularly in light hydrocarbon and high temperaturewater applications.
for corrosive liquids resin impregnated carbon andsintered silicon carbide grades have proved the idealsolutions. the hardness and thermal conductivity ofsilicon carbide is extremely high as shown in thetable below
.
.
MATERIAL OF CONSTRUCTION
4
10
30
Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
Description
+160
-50
15
Feature : This Seal are single coil balanced seals,rugged enough for variety of applications.The balance & unbalanced version canjust be obtained by simply changing thecarbon face assembled through circlipprovided. it is used in abrasive, corrosiveand viscous media.
.
.
Application : High Pressure PumpsRefineries
Fertilizers Petroleum Pipelines
120
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
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SINGLE SPRING SEAL TYPE : MS-1100
123 4 567
1 Stationery Seat
2 Rotary Seal Face2
3 Thrust Ring4 Rotary Seal Face O Ring
5 Stationery Seat O Ring
6 Spring
7 Grub Screw
1
22
3
4
5
6
7
This Seal are single coil unblancedseals. These seals are simple in design andreliable and ragged enough for the mostdifficult applications. V Packing used assecondary seals respectively. Specialnotched helps the seal is independentof direction of rotation. It is used inabrasive, corrosive and viscous mediaof high temperature.
Feature : .
.
Application : RefineriesFertilizers
Nuclear PlantsPetroleum Pipelines. .
12
10
Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
+230
-50
15120
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
SINGLE SPRING SEAL TYPE : MS-1200
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Description1 Stationery Seat
2 Rotary Seal Face2
3 S. R. Shell4 Rotary Seal Face O Ring
5 Stationery Seat O Ring
6 Spring
7 Grub Screw
1
22
3
4
5
6
7
78 Pin
12467 83 5
Application : Chemicals
Petroleum RefineriesHydrocarbonsPetrochemicals.
Multi Spring Balance Seal are pushertype balanced. Multi Spring Seals generallyused where high pressure installation.These seals can be provided with single,double, tandem arrangement with externalseals support system & devices.
Feature : .
.
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Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
+260
-50
25
TYPE : MS-1300
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
7
12
120
MULTI SPRING SEAL
Description1 Stationery Seat
2 Rotary Seal Face2
3 S. R. Shell4 Rotary Seal Face O Ring
5 Stationery Seat O Ring
6 Spring
7 Grub Screw
1
22
3
4
5
6
7
78 Pin
1267 83 54
12
10
Performance Range
+250
-50
20120
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
TYPE : MS-1400
This seal are general purpose multi springunblance seals. These seal can be easilyassemble or dismantled through circlipprovided and can be change to balanceversion. These seal can be provided withsingle, double or tandem arrangementwith external seal support system.
Feature : .
.
Application :
Light HydrocarbonsPetrochemicals. General
Industrial fluids
MULTI SPRING UNBALANCE SEAL
Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
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12 3456
7 8
Description1 Stationery Seat
2 Rotary Seal Face2
3
4
5 Spring
6 Grub Screw
7 Thrust Ring
1
22
3
4
5
6
7
78
Stationery Seat O RingRotary Seal Face O Ring
Pin
Feature : .This seal eliminated the shaft step or sleeves for balancing. These seals are externallymounted and hence the metal parts includingthe springs do not come in contract withcirculating media and therefore can be use for corrosive or abrasive media sealing.
Application :
HydrocarbonsCorrosive Chemicals. General & Light
Chemicals.
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Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
+180
-50
25
TYPE : MS-1500
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
9
12
100
MULTI SPRING REVERSE BALANCE SEAL
Description1 Stationery Seat
2 Rotary Seal Face2
3 Thrust Ring4 Rotary Seal Face O Ring
5 Gasket
6 Spring
7 Grub Screw
1
22
3
4
5
6
7
1 2 3457
6
CONICAL SPRING UNBALANCE SEAL
This seal are extremely rugged & reliable &therefore used in wide range of sealingapplications. These
Feature : .
seals have very fewparts & hence can be easily assembled ordismantled. The seals arrangement doesnot warrant any modification even in case ofconversion from gland packing. The compactdesign eliminates the requirement of extraradial & axial space for its installation.
Application :
HydrocarbonsCorrosive Chemicals. General & Light
Chemicals.
12
12
Performance Range
+180
-40
20120
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
TYPE : MS-1600
Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : Ss304, SS316. .
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Description1 Stationery Seat
2 Rotary Seal Face2
3 Thrust Ring4 Rotary Seal Face O Ring
5 Stationery Seat O Ring
6 Spring
7 Pin
1
22
3
4
5
6
7
123 4 56 7
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Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
+230
-50
10
TYPE : MS-1700
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
11
12
120
Application :
Waste Water PumpsSewage Application Fuel Injection
Pumps
This seal are most commonly used rubber bellow seal, Due to its compact design itcan be easily mounted. It has a uniquerubber bellow secondary seal, whichprovides a high degree of axial flexibility tocompensate for lack of concentricity of theshaft & misalignment & wear due to thrustmovement of the shaft.
Feature : .
.
RUBBER BELLOW SEAL
12 3
Description1 Stationery Seat
2 Rotary Seal Face2
3
4
5 Elastomer
6 S. S. Body
1
22
3
4
5
6
Stationery Seat O RingSpring
45
Application :
Hot & Cold Water Pumps
Oil PumpsFuel Injection Pumps
Refrigeration Compressor
The seal can be use regardless of directionof rotation since the driving torque is nottransmited through the coil spring. Therequired driving torque is enhanced throughthe unique rubber bellow which fits on theshaft. There are no bonded Joints and all the face materials are interchangeable withouthaving to modiify any dimensions.
Feature : .
.
RUBBER BELLOW SEAL
12
12
Performance Range
+200
-20
25120
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
TYPE : MS-1800
Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
12www. microseals.com
Description1 Stationery Seat
2 Rotary Seal Face2
3
4
5 Stationery Seat O Ring
6 Spring
7 Pin
1
22
3
4
5
6
7
12 56 73
Thrust RingElastomer
4
Application :
AlkalisAcids Extremely Corrosive
Services
Feature : This seal are outside mounted with simple installation procedure and hence cost effectivefor corrosive media sealing. We manufacturefixed as well as replaceable bellow face for replaceable version which allow flexibility forselection of face material as per the media,which can be easily removed and replaced.
.
TEFLON BELLOW SEAL
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05
Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS316, Hast - C.
+80
-20
25
TYPE : MS-1900
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
13
12
120
Description1 Stationery Seat
2 Rotary Seal Face2
3 Thrust Ring4 Spring Holder
5 Bellow
6 Spring
7 Clamp Ring
1
22
3
4
5
6
7
78
79
823 4567
Gasket
1
Pin
9
20
15
Performance Range
+350
-50
20100
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
TYPE : MS-2000
Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS316
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Feature : .
.
This seal are independent of rotation. The unique feature in this seal is no O ring andtherefore it will never hangup or damage theshaft and sleeve it has an ability to handlecorrosive, abrasive and viscous media.These seals has self - cleaning and non -clogging construction.
Application :
High Temperature ApplicationPetroleum Refineries
Highly Corrosive Chemicals
METAL BELLOW SEAL
Description1 Stationery Seat
2 Rotary Seal Face2
3 Face Housing4 Bellow
5 Packing
6 Head Screw
7 Grub Screw
1
22
3
4
5
6
7
78
79
PinPacking
1234 57
6 89
Application :
PetrochemicalsPaper Industries Petroleum Refineries
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70
Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Hastello -C, Alloy 20. .
Description
+220
-20
20
TYPE : MS-2100
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
15
25
150
HIGH TEMPERATURE SEAL
Feature : .High Pressure Seals are designed for heavyduty service involving high pressure & slidingvelocit ies. The seal has posit ive drivearrangement & study construction making theseal suitable for high pressure application.Multiple spring design provides uniform faceloading. The seal is supplied as a cartridgeunit & can be directly bolted to stuffing bo.These are normally use in main oil pipelines,waste injection pumps & boiler feed water pumps.
Description1 Stationery Seat
2 Rotary Seal Face2
3 Stationery Seat O Ring4 Rotary Seal Face O Ring
5 Slevee
6 O - Ring
7 Pin
1
22
3
4
5
6
7
78
79
Thrust Ring
1 23 45 6 78
9
Head Screw
Application :
PetrochemicalsGeneral Chemical Petroleum Refineries
Light Hydrocarbons
12
30
Performance Range
+230
-50
10120
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
TYPE : MS-2200
Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
16www. microseals.com
SINGLE CARTAGE SEAL
Feature : .
. .
This series seal are used where there is corrosion and erosion in the seal media. Thisseal have good demand in sealing of rotationequipments. Single Cartidge seal are specialpurpose multi spring balance seals designees for use in abrasive solid media.
Description1 Stationery Seat
2 Rotary Seal Face2
3
4 Spring
5 Sleeve
6
1
22
3
4
5
6
Rotary Seal O Ring
Stationery Seat O Ring
1 2 3 45 6
DOUBLE CARTAGE SEAL
Application :
PetrochemicalsGeneral Chemical Petroleum Refineries
Feature : .
.
This cartidge seals are self cartidge units consisting of a shafts, sleeve, seal and glandplate. The unit is fitted on to the pump shaftas a built assembly, and no further fitting isrequired. They are supplied with varioustapings to provide for flashing, cooling water injection and disaster control. The settingposition of the seal is set by the cartridgedesign but the seal unit should not bescrewed to the shaft.
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30
Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316. .
+230
-50
10
TYPE : MS-2300
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
17
10
120
Description1 Stationery Seat
2 Rotary Seal Face2
3 Stationery Seat O Ring
4 Rotary Seal Face O Ring
5 Bellow
6
1
22
3
4
5
6 Slevee
1 23 4 5123 4 56
Application :
Petrochemicals & its Vapours General Chemical & its Vapours
Light Hydrocarbons & its Vapours
30
40
Performance Range
+260
-50
04150
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
TYPE : MS-2400
Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Alloy -20. .
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Feature : .
.
This seal are top entry agitator doublemechanical seal designed for medium to highpressure applications. These seal aresuccessfully used for many years in all kindof mixer, reactors, paints and pulps etc. theseseals can be easily installed withoutdisturbing the delicase mating faces.
DOUBLE AGITATOR SEAL
12
3
4
5
Description1 Stationery Seat
2 Rotary Seal Face2
3 Stationery Seat O Ring
4 Spring
5 Sleeve
6
7
1
22
3
4
5
6
7
78
79
6
Oil Seal
7
Hex Head Screw
8
Bearing
9
Housing
DRY RUNNING SEAL
Feature : Seal are outside balance seal which requireno shafts or sleeve step for balancing. Thisseal shows good perfomance in highvaccum conditions. Since no auxiliaryequipments are needed for installation. It isvery cost effective and reasonable. Thesecan be easily installed and repaired on thefield to minimized cost and down time.
.
.
Application :
Pulp
Ash SlurryClinker Grinder Sludge
Syrup
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Performance Range Materials Of Construction
Sealing Faces : Carbon , Seramic, Sic , Tungsten Carbide
Secondary Seals : Viton, Aflas, Ptfe, Gft
Metal Parts : SS304, SS316, Special Alloy. .
+220
-50
10
TYPE : MS-2500
DIAMETER:(mm)
SPEED:(m/sec)
PRESSURE:(bar)
TEMPERATURE:o( C)
19
12
100
Description1 Stationery Seat
2 Rotary Seal Face2
3 Rotary Seal Face O Ring4
5 Sleeve
6 Pin
7
1
22
3
4
5
6
7
Stationery Seat O Ring
Hex Head-Screw123
4
5
6
7
08
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SEAL SUPPORT SYSTEM
Micro Seals
Micro Seals
SEAL SUPPORT SYSTEM
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API Flush Plans Equipment CheckpointPlan 11 Plan 32
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Seals Repairs & RefurbishmentSeals Repair Tips
If your pump seals are in need of repair, we canbring them back to Like new condition
If you use seals, you know reparing them caneasily save you 50% of the cost of a new seal.with the exception of the most common the throwaways, Repairing Seals will save your money.
Our Strength :We repair all brands, and all styles of MechanicalSeal from all seal manufacturers including but notlimited to John Crane, Flowserve, Chesterton,AES,Flex-A-Seal, Burgmann, Robco, Us-Seal Etc.We are Specialized in handling Repairing of allmakes and models of Agitators, Mixers, Reactors,Atomizers and centrifuges, (Any size Variation)Repaired mechanical seals can also upgraded by replacing carbon faces with Silicon Carbide or Tungsten Carbide for much less than upgrading toa new seal.
Repairing Process
We have a fully operational workshop wherewe reconditional all types of mechanical sealsif the condition allows giving the mechanicalseal or components a second life.
All seal components are completely cleaned,measured, pressure tested, and inspected bythe enginerring department to determine whichparts can be re-used or require replacement.All of the seals we repair are cleaned or sandblasted, inspected for factory tolerance, receivenew faces if required (otherwise lapped), newsprings, new elastomeric (rubber boot or O-rings),new set screws, new setting clips (if a cartidgeseal), lapped to industry standards (2-3 lightbands) assembled Re - inspected and shipped.
Ship your seals to us so that we can provide youturnaround service within few days.
We offer our support in the assembly andstart-up of more critical systems.
We are able to evaluate worn-out seals andto refurbish quickly and economically.
Our experienced Engineers, appropriatemachines and equipments, enables us toquickly point out the root cause accurately.We conside all aspects of the seal conditionand operation hiistory to determine the rootcause of any problems.
After After
Before Before Before
AfterAfter
Before
Types of Mating Ring
Elastomers & Sealing Faces
MS1 MS3MS2 MS4
MS5 MS7MS6 MS8
MS9 MS10 MS11
23 www. microseals.com
MICRO ENGINEERING WORKSAN ISO 9001 : 2008 CERTIFIED COMPANY
13/A, Sorabh Compound, Opp. BaxawalaDairy, R.M. Road, Near Ajit Glass, Jogeshwari (W),Mumbai - 400 102. (India)Tel : 022-65335767 / +91 9820993092 / 93Fax : 022-26785083Email : info@microseals.com / microseals99@gmail.comWebsite : www.microseals.com
For Dealers :
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Quality Certificate
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