Post on 22-Oct-2021
Lecture Set 1:Introduction to Magnetic Circuits
Lecture 1
S.D. SudhoffSpring 2021
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Lecture Set 1 Goals
• Review physical laws pertaining to analysis of magnetic systems
• Introduce concept of magnetic circuit as means to obtain an electric circuit
• Learn how to determine the flux-linkage versus current characteristic because it will be key to understanding electromechanical energy conversion
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Review of Symbols• Flux Density in Tesla: B (T)• Flux in Webers: (Wb) • Flux Linkage in Volt-seconds: (Vs,Wb-t)• Current in Amperes: i (A)• Field Intensity in Ampere/meters: H (A/m)• Permeability in Henries/meter: m• Magneto-Motive Force: F (A,A-t)• Permeance in Henries: P (H)• Reluctance in inverse Henries: R (1/H)• Inductance in Henries: L (H)• Current (fields) into page:• Current (fields) out of page:
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Ampere’s Law, MMF, and Kirchoff’s MMF Law for Magnetic Circuits
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Consider a Closed Path …
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Enclosed Current and MMF Sources
• Enclosed Current
• MMF Sources
• Conclusion
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,enc a a b b c ci N i N i N i
a a aF N i
b b bF N i
,enc ss S
i F
{' ', ' ', ' '}S a b c
c c cF N i
MMF Drops
• Going Around the Loop
• MMF Drop
• Thus
• Or
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y
yl
F d H l
l l l l l
d d d d d
H l H l H l H l H l�
dd Dl
d F
H l�
{' ', ' ', ' ', ' '}D
l
d F F F F
H l�
Ampere’s Law
• Ampere’s Law
• Recall
• Thus
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,encl
d i
H l�
dd Dl
d F
H l�,enc ss S
i F
s ds S d D
F F
Kirchoff’s MMF Law
Kirchoff’s MagnetoMotive Force Law:
The Sum of the MMF Drops Around a Closed Loop is Equal to the Sum of the MMF Sources for That Loop
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Example: MMF Sources
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10 conductors, 3 A =
5 conductors, 2 A =
Example: MMF Drops
• A quick example on MMF drop:
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Another Example: MMF Drops
• How about Fcb ?
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Lecture 2
Magnetic Flux, Gauss’s Law, andKirchoff’s Flux Law for Magnetic Circuits
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Magnetic Flux
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m
m d S
B S
Example: Magnetic Flux
• Suppose there exist a uniform flux density field of B=1.5ay T where ay is a unit vector in the direction of the y-axis. We wish to calculate the flux through open surface Sm with an area of 4 m2, whose periphery is a coil of wire wound in the indicated direction.
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Example: Magnetic Flux
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Example: Magnetic Flux
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• Gauss’s Law
• Thus
• Or
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Kirchoff’s Flux Law
0d
S
B S�
ood
O S
B S {' ', ' ', ' ', } O
0oo
O
Kirchoff’s Flux Law
• Kirchoff’s Flux Law:
The Sum of the Flux Leaving A Node of a Magnetic Circuit is Zero
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Kirchoff’s Flux Law
• A quick example on Kirchoff’s Flux Law
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Lecture 3
Magnetically Conductive Materials
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Types of Magnetic Materials
• Interaction of Magnetic Materials with Magnetic Fields– Magnetic Moment of Electron Spin– Magnetic Moment of Electron in Shell
• These Effects Lead to Six Material Types– Diamagnetic– Paramagnetic – Ferromagnetic– Antiferromagnetic– Ferrimagnetic– Superparamagnetic
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Ferromagnetic Materials
• Iron• Nickel• Cobalt
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Ferrimagnetic Materials
• Iron-oxide ferrite (Fe3O4)• Nickel-zinc ferrite (Ni1/2Zn12Fe2O4) • Nickel ferrite (NiFe2O4)
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Behavior of Ferro/Ferrimagnetic Materials
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Behavior of Ferro/Ferrimagnetic Materials
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M19 MN80C
Modeling Magnetic Materials
• Free Space
• Magnetic Materials
• Either Way
• Or
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0B H
0 ( )B H M
0B H M
M H
0M H
0 (1 )B H 0 rB H 1r
B H 0 r
Modeling Magnetic Materials
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( )HB H H ( )BB B H
Lecture 4
Ohm’s Law for Magnetic Circuits
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Ohm’s Law
• On Ohm’s Law Property for Electric Circuits
• On Ohm’s Law Property for Magnetic Circuits
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Back to Ohm’s Law
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Relationship Between MMF Drop and Flux
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( )a a aF R
B
Form 1:( / )
( ) Form 2 :
( / )
aa
a H a aa
aa
a a a
l FA F l
Rl
A A
( )a a aP F B
( / ) Form 1:( )
( / ) Form 2 :
a H a aa
aa
a a aa
a
A F l Fl
PA A
l
Derivation
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Derivation
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Lecture 5
Construction of the Magnetic Equivalent Circuit
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Consider a UI Core Inductor
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Inductor Applications
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UI Core Inductor MEC
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Reluctances
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Reduced Equivalent Circuit
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Example• Let us consider a UI core inductor with the following parameters: wi =
25.1 mm, wb = we = 25.3 mm, ws = 51.2 mm, ds = 31.7 mm, lc = 101.2 mm, g =1.00 mm, ww = 38.1 mm, and dw = 31.7 mm. The winding is composed of 35 turns. Suppose the magnetic core material has a constant relative permeability of 7700, and that a current of 25.0 A is flowing. Compute the flux through the magnetic circuit and the flux density in the I-core.
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Example
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Example
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Solving the Nonlinear Case
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( )eq
NiR
( ) ( ) ( ) 2 ( ) 2eq ic buc luc gR R R R R
Lecture 6
Flux Linkage and Inductance
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Flux Linkage
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x x xN
Inductance
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1 1
,,x x
xx abs
x i
Li
1x
xinc
x i
Li
Example
ie i 03.0)1(05.0 2.0
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• Suppose
• Find the absolute and incremental inductance at 5 A
Computing Inductance
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+
-xxiN
x
xR
Mutual Inductance
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Lecture 7
Nonlinear Flux-Linkage Versus Current
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Approach
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Matlab Code
% Computation of lambda-i curve % for UI core inductor% using a simple but nonlinear MEC%% S.D. Sudhoff for ECE321% January 13, 2012
% clear work spaceclear allclose all
% assign parameterscm = 1e-2; % a centimetermm = 1e-3; % a millimiterw=1*cm; % core width (m)ws=5*cm; % slot width (m)ds=2*cm; % slot depth (m)d=5*cm; % depth (m)
g=1*mm; % air gap (m)N=100; % number of turnsmu0=4e-7*pi; % perm of free space (H/m)Bsat=1.3; % sat flux density (T)mur=1500; % init rel permeability Am=w*d; % mag cross section (m^2)
% start with flux linkagelambda=linspace(0,0.08,1000);
% find flux and B and muphi=lambda/N;B=phi/(w*d);mu=mu0*(mur-1)./(exp(10*(B-Bsat)).^2+1)+mu0;
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Matlab Code
% Assign reluctances;Ric=(ws+w)./(Am*mu);Rbuc=(ws+w)./(Am*mu);Rg=g/(Am*mu0);Rluc=(ds+w/2)./(Am*mu);
% compute effective reluctancesReff=Ric+Rbuc+2*Rluc+2*Rg;
% compute MMF and currentF=Reff.*phi;i=F/N;
% find lambda-i characteristicfigure(1)plot(i,lambda);xlabel('i, A');ylabel('\lambda, Vs');grid on;
% show B-H characteristicH=B./mu;figure(2)plot(H,B)xlabel('H, A/m');ylabel('B, T');grid on;
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Results
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Lecture 8
Accuracy of the MEC
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Hardware Example – Our MEC
Non-Idealities: Fringing and Leakage Flux
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0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08Log10 Energy Density J/m3
x,m
y,m
Our MEC – With Leakage and Fringing
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Lecture 9
Mapping Magnetic Circuits to Electrical Circuits
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Faraday’s Law
• Faraday’s Law, voltage equation for winding
• If inductance is constant
• Combining above yields
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dtdirv x
xxx
xxx iL
dtdiLirv x
xxxx
Energy in a Magnetically Linear Inductor
• We can show
• Proof
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221
xxx iLE
Faraday’s Law with Varying Inductance
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Lecture 10
Case Study: UI Core Inductor – Variables and Constraints
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Architecture
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Node 1
Node 3
Node 5
Node 4
Node 8
Node 7
Node 2
Node 6
Depth into page = d
g
sd
sw ww
w
w
N Turns
Design Requirements
• Current Level: 40 A• Inductance: 5 mH• Packing Factor: 0.7• Slot Shape dw: 1• Maximum Resistance: 0.1
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Information
• Cost of Ferrite: 230 k$/m3
• Density of Ferrite: 4740 Kg/m3
• Saturation Flux Density: 0.5 T• Cost of Copper: 556 $/m3
• Density of Copper: 8960 Kg/m3
• Resistivity of Copper: 1.7e-8 m
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Step 1: Design Variables
Node 1
Node 3
Node 5
Node 4
Node 8
Node 7
Node 2
Node 6
Depth into page = d
g
sd
sw ww
w
w
N Turns
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Step 2: Design Constraints
• Constraint 1: Flux Density
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Step 2: Design Constraints
• Constraint 2: Inductance
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Step 2: Design Constraints
• Constraint 3: Slot Shape
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Step 2: Design Constraints
• Constraint 4: Packing Factor
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Step 2: Design Constraints
• Constraint 5: Resistance
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Step 2: Design Constraints
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Lecture 11
Case Study: UI Core Inductor – Metrics and Results
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Step 3: Design Metrics
• Magnetic Material Volume
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Node 1
Node 3
Node 5
Node 4
Node 8
Node 7
Node 2
Node 6
Depth into page = d
g
sd
sw ww
w
w
N Turns
Step 3: Design Metrics
• Wire Volume
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Step 3: Design Metrics
• Circumscribing Box
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Node 1
Node 3
Node 5
Node 4
Node 8
Node 7
Node 2
Node 6
Depth into page = d
g
sd
sw ww
w
w
N Turns
Step 3: Design Metrics
• Material Cost
• Mass
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Lecture 12
Case Study: UI Core Inductor – Approach
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Approach (1/6)
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Approach (2/6)
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Approach (3/6)
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Approach (4/6)
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Approach (5/6)
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Approach (6/6)
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Lecture 13
Case Study: UI Core Inductor – Results and Reflections
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Circumscribing Box Volume
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Material Cost
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Mass
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Least Cost Design• N = 260 Turns• d = 8.4857 cm• g = 13.069 mm• w = 1.813 cm• aw = 21.5181 (mm)^2• ds = 8.94 cm• ws = 8.94 cm• Vmm = 0.00066173 m^3• Vcu = 0.0027237 m^3• Vbx = 0.0075582 m^3• Cost = 153.7112 $• Mass = 27.5408 Kg
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Loss and Mass
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Design Criticisms
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Manual Design Approach
Analysis
Design Equations
NumericalAnalysis
DesignRevisions
FinalDesign
-0.1 -0.05 0 0.05 0.1-0.08
-0.06
-0.04
-0.02
0
0.02
0.04
0.06
0.08
Flux Density B/m2
x,m
y,m
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Formal Design Optimization
Evolutionary Environment
Fitness Function
DetailedAnalysis
Pareto-Optimal Front
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