KONČAR SOLUTIONS IN GAS INDUSTRY

Boris NjavroKončar – Power plant and electric traction engineering Ltd.

9th SIMONE Congress Dubrovnik, 17th October 2008

KONČAR BASIC INDICATORS

KONČAR - KET

IN CHARGE OF ENGINEERING ACTIVITIES FOR COMPLEX PLANTS AND FACILITIES IN POWER GENERATION, TRANSMISSION AND DISTRIBUTION, TRANSPORT AND INDUSTRY.

MISSION:IMPLEMENTATION OF COMPLEX “TURN KEY” PROJECTS IN THE FIELD OF POWER ENGINEERING, ELECTRIC TRACTION AND INDUSTRY BASED ON CUSTOMER’S NEEDS, PRODUCTSFROM KONČAR GROUP AND OWN KNOWLEDGE.

VISION:- EXPAND AREA OF ACTIVITIES- PENETRATE NEW MARKETS- TO BE THE LEADER IN THE REGION

KONČAR KET – BASIC DATA

� 100% OWENERSHIP OF KONČAR ELECTRICAL INDUSTRY� 230 EMPLOYEES (188 B.SC., 25 MR.SC., 10 PHD’S)� ISO 9001 & ISO 14001

� ANNUAL INCOME:• 50 MIL. EURO IN 2004� 60 MIL. EURO IN 2005� 75 MIL. EURO IN 2006� 80 MIL. EURO IN 2007

� EXPORT 40%� 30% OF TOTAL TURNOVER IN KONČAR GROUP

KONČAR KET – MAIN AREAS OF ACTIVITIES

� PRODUCTION OF ELECTRICAL ENERGY (HPP, TPP, NPP…)

� SUBSTATIONS (TRANSMISSION, DISTRIBUTION)

� TRANSPORT AND MARINE

� CONTROL AND PROTECTION

� INDUSTRY (WATER, MINING, OIL AND GAS TRANSPORT, ROADS BUILDING…)

KONČAR KET – ORGANIZATION

BOARD

Tomi Duževi ć, PresidentMiljenko Kova čec, MemeberStjepan Dragi čević, Member

LEGAL AND PERSONNEL DEPT.

QUALITY INSURANCEDEPT.

B. U. TRANSMISSION OF EL. ENERGY

B. U. SOURCES OF EL. ENERGY

B. U. TRANSPORTB. U. CONTROL

AND PROTECTION

B. U. DISTRIBUTION OF ENERGY AND

INDUSTRY

B. U. WIND GENERATION

ENGINEERING PARTNER

� Complete solutions– “Turn – key” projects– Engineering according to world’s standards

� Project management– Standardized methods and tools– Quality insurance based on ISO 9001

� Courses for all organizational levels� Maintenance - 24/7 support for delivered

systems:– interventions

– Preventive maintenance– Spare parts

� System management: – Optimization

– Upgrades

Functional

analisys

Maintenance

& Upgrading

Design

Installation

and testing

Programming

and debugging

commisioning

Analisys and design

Work statment•Time schedule•Implem. plan•Documentation•Technical desc.•Testing plan•Educational plan

Design•System schemes•Hardware dsiposition•Data model

Programmingand debugging

Hardware - servers, work

stations, network

Software-SCADA, applications, protocolconversion

Parameter listsUsersadministration

Installation and testing

OS installationNetwork

configurationSCADA software

installationDMS software

installationInternal acceptance

testFactory acceptance

testDelivery and assembling

Site acceptance testSystem availability

test

Comissioningand maintenance

ComissioningSupervision of work duringwaranty period

InterventionsMaintenance

Upgrade of thebasic software

Upgrade of thenew functions

PROCESS SYSTEM ENGINEERING

CUSTOMER EDUCATION

DISTRIBUTION CONTROL CENTERS IN CROATIA

ZAGREB

RIJEKA

ELEKTRO PRIMORSKA

ELEKTRO PRIMORSKA

HPC SYRIA HPC SYRIA –– PROJECT PALMYRAPROJECT PALMYRA

COLECTING POINT PALMYRA GTP ARAK

PALMYRA PALMYRA -- CONFIGURATIONCONFIGURATION

Operaterska radna stanica

Pisač liste dogañaja

Pisač za izvještaje

Optički kabel, monomodna vlakna, 32 kmProcesna LAN mreža Procesna LAN mreža

Računala protoka

MODBUS / R

S-4

85

Procesni U/I moduli

Pro

cesn

i signali

i ko

mande

Procesni U/I moduli

Procesni signali i komandeOperaterski

panel

CPU CPUProcesna stanica GTP ARAK

Procesna stanica CP PALMYRA

COMLIRS-232

Sabirna stanica PALMYRA

Mjerna stanica na GTP ARAK

Event list printer

Reportprinter

Operator workstation

Optical fiber cable, monomode, 32 km Process LANProcess LAN

Process I/O modules

Process I/O modules

Process signals

and commandsOperator

panel

Pro

cess

sig

nal

s

and

co

mm

and

s

FlowFlowFlowFlow

computerscomputerscomputerscomputers

MeteringMeteringMeteringMetering station on station on station on station on

GTP ArakGTP ArakGTP ArakGTP Arak

CollectingCollectingCollectingCollecting Point Point Point Point

PALMYRAPALMYRAPALMYRAPALMYRA

NATIONAL CONTROL CENTER PLINACRO

� Contract signed: 25.05.2005.� Planned project duration: 17 months� System put in operation: 06.10.2006.

Project characteristics:� Replacement of existing SCADA system� Delivery and installation of new communication equipment� Replacement of old RTUs (DS 801 i MP 200/1) with ABB

RTU 560� Delivery and integration of GIS/TIS system� Delivery and implementation of Special functions� Complete interior decoration of NCC

NCC PLINACRO - OBJECTS

SCADA

M

Panel

Communication subsystem

Flow and pressure regulationHiNoteUltraCT475

Protocolconversion

Existingcontrolers(Opto 22)

Service laptop

Protocolconversion

Existingcontrolers

(Mitsubishi)

Existing stations with DS 801 TN and ABB MP 200/1

PLC FUNCTIONS OF RTU 560

SCADA

M

Panel

Communication subsystem

HiNoteUltraCT475

Service laptop

RTU 560 PLC functions:

1. MRS- Presurre and/or flow regulation- Acquisistion of accumulators- Impuls replications for

odorization

2. MRC- Presurre and/or flow regulation- Flow calculation according to

ISO 5167- Generation of impulses for

pseudo accumulators

COMMUNICATION SYSTEM

PDH MICROWAVE RING- 7 GHz- 13 GHz- 18 GHz

SCADA

SIMONE

SPECIAL FUNCTIONS

� Load forecasting� Real-time dynamic simulation of gas network with state

estimation� “Look-ahead” simulation� Leak detection and localization� Predictive simulation (what-if studies)� Off-line simulation studies� Application modules based on dynamic real-time simulatio n:

– Instrument accuracy analysis– Limit monitoring for process parameter values– Quality tracking– Pig tracking– “Survival time” analysis

GIS TIS

PLINACRO –75 BAR SYSTEM

� New 75 bar pipelines: Lučko – Ivanja Reka – Slavonski Brod i Draganić – Rijeka – Pula (appr. 400 km)

� Optical communication system between existing NDC and all new stations

� IEC 104 communication protocol used� ALL stations on new pipeline routes included in SCADA

system (off-takes, regulating nodes, block stations, piglaunching and receiving stations, etc.)

� These activities are continued on new pipelineroute to South Croatia

PLINACRO TELEREADING SYSTEM

• Measurement data reading- one of most important activities in gas transport management

� Local data logging on all off-take stations installed in 2004. It is used for invoicing of gas transport services

� Manual data acquisition from 139 off-take stations (226 meterlines) is difficult and it is performed on quarterly basis

Objectives of TeleReading system ::

• Remote reading and collection of fiscal measurement data

• Up-to-date data on dynamic behaviour gas consumption

• Remote parameter setup for fiscal meters

• Acquisition of analog and digital process signals

• Processing and storage of collected data on central servers

CONFIGURATION OF TELEREADING SYSTEM

ENERGY MARKET LIBERALIZATION

� Foundation of natural gas market

� The activities of natural gas supply, transport and delivery to consumers are segmented

� Larger number of market participants – competition in some business segments

� Each market participant is responsible for its own business segment

� It is necessary to establish new communication systemto support new business processes:� Vertical communication between different IT systems (SCADA ↔ Commercial management ↔ ERP)

� Horizontal communication between different gas marketparticipants

COMMERCIAL GAS MANAGEMENT SYSTEM

� Link between technology and business management� Basis for execution of business function� Business function CommercialCommercial gas transport gas transport

managementmanagement consists of following subfunctions:- contracting (capacity booking)- nomination- measurement- allocation- balancing- invoicing- capacity trading on secondary market- gas options trading- master data maintenance

APPLICATION INTEGRATION (ESB)

IBM WebSphere Enterprise service bus + CDM

IBM WebSphere Application Server

IBM WebSphere Portal ServerUser GUI for accessing commercial management data

Commercial gas transport management applications

Work station

Web Portlets for individual business applications

Oracle database server

Central database for commercial gas transport management

Adapters for external systems:Telereading, UDW, Simone, ERP.

IBM WebSphere Process Server

COMMERCIAL SYSTEM ARCHITECTURE

IBM WebSphere middleware (ESB, Message brocker, XML)

Commercialgas transport

mgmt DB

ORACLE

TeleReadingDB

ORACLE

ERP DB

ORACLE ERP(Oracle E-BusinessSuite 11i)

IBM WebSphere (Company portal)

Internalusers

Externalusers

Adapter

TeleReading(GEMA Gas)

Adapter

CommercialGas

Transport Management

System

Adapter

SIMONE Capacity

Tool

Adapter

SIMONE Online ABB NM

UDW

ABB NMSCADA

Adapter Adapter

SIMONE user

SIMONE user

UDW

ORACLE

AVANTI

ABB

IT SYSTEMS

� SIMONE – free gas transport capacity calculation bymeans of dynamic gas network simulation

� Telereading – remote gas consumption meter reading� UDW – historis process data warehouse and interfaces

for accessing other relevant data (SCADA, …)� ERP – business information system (invoicing and

payment control)� TIS – technical information systemConnection with external system via company portal:� Shippers� Consumers� Other TSOs