Post on 06-Feb-2018
MANUAL142602
Tractors
John Deere 8100 - 8420
®
272 Industrial Drive, Box 830Regina, Sask. Canada S4P 3B1306 543-4447 543-2140 fx
degelman@degelman.com
www.degelman.com
SAFETY
142602
The safety instructions that follow pertain only to this specific equipment. You should be aware of agricultural & industrial safety especially related to heavy equipment. If you are not familiar with safety procedures then you should get training.Improper use will result in maiming or death.
Blade, pivot frame 1
Cylinders & Hydraulics 3
Main Frame, Brackets, Mounting 5
Safety, Operation, Maintenance 9
Attachments 11
Warranty 12
Tractors
John Deere 8100 - 8420
®
p1
Blade Components
142602
®
John Deere 81-8420
24
12
25
10
23
22
11
15
14
14
13
13
2
2626
1
7
4
5
15
9 6
8
17
16
181920
3
p2
142602
Pivot Frame
21 781220 Pivot frame 1 22 781336 Angle cyl pin 4 23 118011 Bolt 1/2 x 1 1/2 4 24 118504 Lock washer 1/2 4 25 118587 Flat washer 1/2 4 26 117145 Wear bushing 1 1/2 6
1 781302 14ft 59 Dlock 1 781301 12ft 1 781300 10ft 1 2 781328 Bell 1 3 781326 Tilt ring 2 4 118051 Bolt 3/4 x 3 Gr. 8 6 5 117414 Locknut 3/4, Gr.C unitorq. 6 6 781370 Relief valve bracket 1 7 781340 Pivot pin, blade-pivot 1 8 118795 Bolt 5/8 x 2 1/4 2 9 118447 Locknut 5/8, Gr.C unitorq. 2 10 806014 Depth shoe 2 11 115402 Pin 4 1/8 2 12 118901 Lynch pin 2
13 116207 7ft Cutting edge 2 116206 6ft 2 116210 10ft 1 14 118204 Plow bolt 5/8 x 2 1/4 a/r 15 118447 Locknut 5/8, Gr.C unitorq. a/r
16 141524 Relief valve 1 17 118105 Bolt 5/16 x 2 1/2 2 18 118538 Flat washer 5/16 2 19 118530 Lock washer 5/16 2 20 118427 Nut 5/16 2
Qty
212425
22
2623
142602
®
John Deere 81-8420
Cylinders
p3
Tilt Cylinders
1 122552 Barrrel 1 2 122563 Piston 1 3 122558 Lock ring 1 4 122556 Open Cap 1 5 122560 Rod & Clevis 1 6 118441 Lock nut 7/8 UNF unitorq. 1 7 122670 Pin 1-1/2 x 2-3/4 2 8 118796 Shoulder Bolt 1/2 gr8 UNC 2 9 118924 Flat washer .59 ID x .9 OD 2 10 122523 Seal kit 1
122550, 3 x 8 x 1-1/2 Tilt cylinder Qty per cyl
Lift Cylinders
1 122652 Barrrel 1 2 122663 Piston 1 3 122658 Lock ring 1 4 122656 Open Cap 1 5 122660 Rod & Clevis 1 6 118441 Lock nut 7/8 UNF unitorq. 1 7 122670 Pin 1-1/2 x 2-3/4 2 8 118796 Shoulder Bolt 1/2 gr8 UNC 2 9 118924 Flat washer .59 ID x .9 OD 2 10 122522 Seal kit 1
122650, 3-1/2 x 8 x 1-1/2 Lift cylinder
781380 Lift Hydraulic Kit
Qty per cyl
781400 Tilt Hydraulic Kit
Angle Cylinders Qty per cyl
1 122602 Barrrel 1 2 122210 Piston 1 3 122558 Lock ring 1 4 122209 Open Cap 1 5 122206 Rod & Ball Joint 1 6 118441 Lock nut 7/8 UNF unitorq. 1 7 122212 Seal kit 1
122200, 3 x 20 x 2 Angle cylinder
781390 Angle Hydraulic Kit
Angle Cylinders (alternate)Qty per cyl
1 122602 Barrrel 1 2 122563 Piston 1 3 122558 Lock ring 1 4 122556 Open Cap 1 5 122606 Rod & Ball Joint 1 6 118441 Lock nut 7/8 UNF unitorq. 1 7 122523 Seal kit 1
122600, 3 x 20 x 1-1/2 Angle cylinder
781390 Angle Hydraulic Kit
1
23 4
5
6
7
89
7
89
10
10
1
2 34
5
6
7
89
7
89
1
1
2
2
3
3
4
4
5
5
6
6
7
7
142602
p4
Hydraulics
Qty
126578 Hose 3/8 x 9 2126605 Hose 3/8 x 18 2126579 Hose 3/8 x 204 2126548 Hose 3/8 x 50 4126553 Hose 3/8 x 216 4126585 Hose 3/8 x 25 2126586 Hose 3/8 x 60 6
Hose lengths ( ) in inches
1 141504 EL 3/4 m JIC x ORB 162 141501 TEE 3/4 m JIC 23 141515 Nipple 3/4 m JIC x ORB 24 141527 TEE 3/4 m JIC x JIC x ORB 45 141517 Connector 3/4 JIC m 66 141581 Quick coupler 6
QtyHydraulic Fittings
TiltTilt
(25)(25)
(216)
(216)
(204) (204)
(216) (216)
(216)continued
(216) continued
Relief
AngleAngle
(50) (50)
(50)
(50)
(9)
(18)
(9)
(18)
Lift
Lift
Hose take-up
(204)continued
(204) continued
(60)(60)
Use different coloured tape to mark sets of hydraulic hoses.Use one or two tapes to indicate lifting or retracting hoses.
133091 Coloured hose markers, 1 pack
TILT CYLINDERS
LIFT CYLINDERS
ANGLE CYLINDERS
1
4 5 6
2 3
1 14
4
4
4
1 1
11 3
3
1 1
2
2
1 1
55
5 55
5
16 6
66
66
11 1
11
p5
142602
®
John Deere 81-8420
Main Frame & Brackets
1
2
34 5
6
6
9
1011
1011
1011
1112
13
13 14
14
15 17
16
16
16
Spacer plate (15) used only with2WD tractors
Press in spacer bushing (16), then install side hanger brkt (6)
1819
19
2021
22
23 24
25
26
27 11
10 11
78
8
1617
Tractor frame
Spacer bushing
Side bracketBolt 5/8 x 2 3/4
29
28
5 JD 8120-8420
JD 8100-8400JD 8110-8410
p6
142602
1 780350 Main frame 1 2 781750 Front hanger 1 3 118048 Bolt 3/4 x 2 1/2 16 4 118422 Lock nut 3/4 16
5 781740 Front bracket JD 8100-8400 1 JD 8110-8410 781820 Front bracket JD 8120-8420 1 6 779274 RH side hanger brkt 1 779273 LH 1 7 118935 Bolt 5/8 x 2 1/2 4 8 118537 Flat washer 5/8 sae f436 8 9 118407 Nut 5/8 4
10 118751 Bolt M20 x 60 6 11 118775 Flat washer 3/4 sae (M20) 12 12 118461 Nut M20 6 13 118936 Bolt 5/8 x 2 3/4 12 14 118537 Flat washer 5/8 12 10 Bolt M20 x 60 4 11 Flat washer 3/4 sae (M20) 4
15 779311 Spacer plate 2 16 779312 Spacer bushing 8
17 781826 RH side bracket 1 781827 LH 1 10 Bolt M20 x 60 16 11 Flat washer 3/4 sae (M20) 16
18 780210 Rear frame 1 19 118743 Bolt 3/4 x 2 1/4 20 20 118509 Lock washer 3/4 20 21 118410 Nut 3/4 20
22 780356 Pivot pin, main-pivot 1 23 118645 Bolt 5/8 x 1 1/4 1 24 118508 Lock washer 5/8 1 25 118514 Flat washer 5/8 1 26 781778 Weight bracket plate 1 27 118748 M20 x 100 2 10 Bolt M20 x 60 2 28 11 Flat washer 3/4 sae (M20) 4 36 28 780270 Hose take up 1 29 780274 Spring 1
Qty
Qty for that application & grand total for this assembly
Hook hose take up to tractor frame
Tractor's hydports at rear
4th 6th 8th 10th
1st
Main & rear frame bolt hole alignment:
2nd 3rd 4th
12th
5th
JD 8120-8420
6th 8th 10th 12th
1st 2nd 3rd 4th
14th
5th
JD 8100-8400JD 8110-8410
33
33
1010
10
10
10
10
1026
Existing M20 x 8010
13, 1613, 16
18
18
7
7
Remove tractor's suitcase weightswhen dozing
Weight brkt remains on
p7
142602
®
John Deere 81-8420
1 780145 Dlock linkage 2 2 118030 Bolt 5/8 x 3 2 3 780788 DL bushing 2 4 118448 Lock nut 5/8 2 5 780789 UHMW plastic block 2 6 243500 Lock pin 2 DL linkage includes.. 7 780143 Wedge 1 8 143116 Compression spring 1 9 118913 Roll pin 1 10 780146 DL linkage plate/bush 1
11 780150 DL handle 1 6 Lock pin 1 3
12 780273 Hose clamp 4 part 3 includes... 13 118144 Bolt 5/16 x 1 1/2 1 14 780279 Top plate 1 15 780278 Clamp two halves 1 16 780277 Bottom plate weld on 1
Qty
Qty for that application & grand
total for this assembly
7
98
101
2
34
12
13
14
15
16
115
6
6
5
There should be a small gap
Block up rear frame 3 inches. Line tractor up over the rear/main frames. Make sure DLOCK is open, clip pin is off and handle is stored.
Drive forward so that the front bracket pin is just behind the front hanger's hook. It should be lined up so you can drive into the front hanger when it is raised up. Hook up the hydraulics.
Raise the front hanger by extending the lift cylinders so the pin and hook are level.
Now close the lift cylinders. This will take the weight off the rear frame. Pry and jack up if necessary. Close the DLOCK.
Drive forward until the pin is in the front hanger.
Take clip pin off
Make sure Dlock is closed properly
To disengage: 1- RAISE THE BLADE 2- Open the Dlock 3- Extend lift cylinder to lower rear frame 4- Lower main frame to graund 5- Back out to clear front hanger 6- Unhook hydraulics
WARNINGIt is vital to raise the blade before opening Dlock.If you don't the rear frame will fall.
Dlock closing
Use the handle to close the latch
Note the second position for the final movement of closing
Secure with clip pinPut
handle away
142602
Mounting
all hardware
TORQUE
YOU ARE RESPONSIBLE . . . for your own safety and that of others. If you are not familiar with basic agriculture & industrial safety, you must get training. Owners of equipment must by law give operating instructions to other operators such as family members or a hired hand.
Making any design changes to equipment could cause a hazard and damage your machine.
Wear proper safety equipment.
Have handy:
• First aid kit • Fire extinguisher
Before working on machine:
• Turn tractor off • Set controls in neutral • Remove ignition key
Keep all parts clean. Replace worn or damaged parts.Don’t try any makeshift repairs. Before operating check that everything is tight and not broken.
Wear gloves and eye protection when searchingfor leaks. Use a piece of wood or cardboard butnot your hand. High pressure oil will penetrate your skin. If that happens you risk serious injury.
Lower blade to the ground when not in use. Keep clear of blade when tractor is running. Keep hands & feet away from under blade. Turn engine off when hooking up hydraulics and engaging DLOCK during mounting or dismounting.
Lift blade up then hold with safety chain.Make sure SMV sign & reflectors are clean.Use your hazard lights.
• Lube all points• Torque all hardware to correct setting• Check hardware torque & hydraulics after
the first 2 hrs & again after 10 hrs.
Before using for the first time
Check:
• If all points lubricated• All components attached securely• Condition of cutting edge• Depth shoe wear• Tractor’s Hydraulic oil reservoir• Condition of hoses, lines & fittings
Before using each time Cycle the cylinders several times to warm up system.Cold weather
Check torque on all hardware periodically. Check after first 2, 10, 40, then every 200 hours.
IMPORTANT
Bleed hydraulics of air. Cycle the hydraulics several times and hold the cylinders at full extent for several seconds.
Bleeding hydIf needed, balance out your tractor by ballasting the rear end. You may need to raise the tire pressure in the front wheels. Consult your tractor's manual.
Rear end weights & Tire inflation
Here are some the things you can do with your hyd system in float position;
• Skim the top of pavement• Run on the skid shoes• Back drag
Floatation mode
Why is SAFETY important to YOU?3 BIG Reasons:
•Accidents Can Disable and Kill•Accidents Are Costly•Accidents Can Be Avoided
142602
®
John Deere 81-8420
Operation & Maintenance
p9
HYDRAULIC
BLADE
TRANSPORTING
Tilt cyl
Front brkt
Bell, 4 places
Lift cyl
Tilt cyl
Angle cyl Angle cyl
Lift cyl
Tilt ring
Pivot pin, pivot/main frmDlock
Pivot pin, blade/pivot
Front brkt
?NOTE: All hardware is Hex head, Plated, Gr.5 UNC (imperial) or P10.9 2.5 (metric) and all Hoses are 3/8, ends c/w 3/4 JIC female swivel, unless stated otherwise.
Depth shoesSoft uneven ground • Depth shoe low • Blade high
Hard even ground • Depth shoe high • Blade low
Lube both sides
Lube with: Grease
Spray lubricant
Lube all points and mechanisms after every 8 hr of use.
142602
Operation & Maintenance
p10
1/4 9 12 5/16 18 25 3/8 30 45 7/16 50 70 1/2 75 110 9/16 10 155 5/8 155 215 3/4 270 385 7/8 435 620 1 660 930
Imperial Gr. 5
(ft lb)
Gr. 8
3/4 75 7/8 90
(ft lb)
Hyd. Fittings
3 0.4 1.3 4 2.2 3.3 5 4 7 6 7 11 8 18 26 10 37 52 12 66 92 15 66 228 20 321 450 24 553 774
Metric 8.8
(ft lb)
- SAE10.9Torque Settings
p11
142602
®
John Deere 81-8420
Attachments
1 118043 Bolt 3/4 x 2 a/r2 118516 Flat washer 3/4 a/r3 118509 Lock washer 3/4 a/r4 118410 Nut 3/4 a/r5 118539 Flat washer 3/4 a/r
Silage extension 781570 14ft781560 12ft781550 10ft
1ft Extension781586 - Tworeq'd
Side plate 781540 - Two Req'd
Top extension 78160200 14ft781601 12ft 781600 10ft
Replacement Decals/Reflectors
Attachment Hardware
142386 Warning decal, Falling Blade 2142008 Degelman logo 25 3/4 lg 2142280 Red reflector 6 3/8 2142279 Amber reflector 3 1/4 lg 1142780 5900 blade decal 1
11
5
1
3 4
12 3
1
34
4
13
4
1
3
4
5
5
Write down the following information about your dozer blade to better help you obtain assistance or service if you ever need it. You will need to know your model number and serial number. You can find this information on the model and serial number plate located on your dozer blade.
Degelman Industries Ltd. ("Degelman") warrants to the original purchaser of any new Degelman equipment, purchased from an authorized Degelman dealer, that the equipment will be free from defects in material and workmanship for a period of two (2) years from the date of delivery, for non-commercial use (including farm, institutional, government, and municipality) and (1) year from the date of delivery for commercial use. The obligation of Degelman to the purchaser under this warranty is limited to the repair or replacement of defective parts in the first year and to the provision, but not the installation of replacement parts in the second year. Degelman reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship.
This warranty limits its replacement or repair coverage to what is consistent with the warranty of Degelman's suppliers of purchased components.
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of delivery of such part or the expiration of the applicable new equipment warranty period, which ever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Degelman dealer during regular working hours. Warranted replacement parts will either be replaced or rebuilt at Degelman's discretion.
Disclaimer of implied warranties & consequential damages
This warranty shall not be interpreted to render Degelman Industries Ltd. liable for injury, death, property damage or damages of any kind, whether direct, consequential, or contingent to property. Without limiting the generality of the foregoing, Degelman shall not be liable for damages resulting from any cause beyond its reasonable control, including, without limitation, loss of crops, any expense or loss of labour, supplies, rental machinery or loss of use.
No other warranty of any kind whatsoever, express or implied is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This exclusion shall not apply in any jurisdiction where it is not permitted by law.
This limited warranty shall not apply:
1. If, in the sole opinion of Degelman, the unit has been subjected to misapplication, abuse, misuse, negligence accident or incorrect installation.2. To any goods that have sustained damage or deterioration attributable to a lack of routine maintenance (eg. Re-torque of mounting hardware.)3. If parts not made or supplied by Degelman have been used in the connection with the unit, if, in the sole judgement of Degelman such use affects its performance, safety, stability or reliability.4. If the unit has been altered or repaired outside of an authorized Degelman dealership in a manner which, in the sole judgement of Degelman, affects its performance, safety, stability or reliability.5. To expendable or wear items such as cutting edges, skid shoes, and any other items that in the company's sole judgement is a wear item.
No employee or representative of Degelman Industries Ltd. is authorized to change this limited warranty in any way or grant any other warranty unless such change is made in writing and signed by the Degelman Service Manager.
This limited warranty is subject to any future availability of supply, which may directly affect Degelman's ability to obtain materials or manufacture replacement parts.
Degelman reserves the right to make improvements in design or changes in specifications at any time, without incurring obligations to owners of equipment previously delivered.
This limited warranty is subject to compliance by the customer to the enclosed Retail Customer's Responsibility Under Degelman Warranty.
Dealer Name
Address
Phone Number
Model Number
Serial Number
Purchase Date
142602WARRANTY2 Year
Limited Warranty
p120208Printed in Canada